CN201365511Y - Drum-type vacuum charger - Google Patents
Drum-type vacuum charger Download PDFInfo
- Publication number
- CN201365511Y CN201365511Y CNU2009203012081U CN200920301208U CN201365511Y CN 201365511 Y CN201365511 Y CN 201365511Y CN U2009203012081 U CNU2009203012081 U CN U2009203012081U CN 200920301208 U CN200920301208 U CN 200920301208U CN 201365511 Y CN201365511 Y CN 201365511Y
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- feed roller
- drum
- plate
- charging
- feed
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Abstract
A drum-type vacuum charger belongs to the technical field of automatic device for tobacco manufacture, which comprises a charging drum, a charging device, a feeding device, a discharging conveying device, a vacuum device, a compression air device, a motor and a drive device, wherein one end of the charging drum is equipped with a charging device conveying pipeline, the other end is equipped with a vacuum pipeline, the vacuum device and the compression air device are respectively connected on the vacuum pipeline in parallel through an air-operated valve, two ends of the charging drum are respectively provided with a bearing roller path, the charging drum rotates along with the bearing roller path, the charging drum is connected with a motor through a drive device, and the feeding device and the discharging conveying device are respectively arranged on the upper portion and the lower portion of the charging drum. A switch-plate in the drum leads the range of 'material screens' formed in the drum to be bigger and evener and charging evenness is improved. Temperature in the drum is controlled through heat media in the interlayer of the drum, feed liquid waste is avoided, and meanwhile, materials, feed liquid and vapor are not easily adhered on the wall of the drum, and the cleaning inside the drum is more convenient.
Description
Technical field
The invention belongs to tobacco primary processing automation devices, particularly relate to a kind of drum type vacuum charging machine, specifically tobacco leaf is carried out the production equipment of vacuum charging.
Background technology
Charging process is one of critical process in the technology for making tobacco threds, and the inherent organoleptic quality of cigarette is had considerable influence.The charger of traditional handicraft is under normal pressure, material forms " material curtain " by the effect of cylinder slope and switch-plate and constantly flows to outlet, feed liquid is under the effect of steam pressure, form vaporific the injection in the porch, and evenly mix the processing of feeding in raw material with " the material curtain " that form, rely on circulating air to improve the interior temperature of bucket simultaneously, enter storage in the leaf storing cabinet then, feed liquid is fully absorbed to increase trap to feed liquid.Mainly there is following defective in the charger of traditional handicraft:
1. under normal pressure, blade is slower to the speed that feed liquid absorbs, simultaneously because the moisture of blade surface will stop the infiltration of feed liquid, therefore the follow-up leaves storage process of main dependence is permeated slowly, the higher tobacco leaf of the grade of particularly filling a prescription needs the memory time more than 18 hours usually, causes the operating efficiency of charging process lower.
2. traditional charging technology is dynamically reinforced process, and the flow that sprays feed liquid needs the variation of real-time tracking supplied materials flow to adjust, so instantaneous charging precision is subjected to the influence of last process control accuracy.
3. because the fixing limitation in the unreasonable and feed liquid nozzle installation site of switch-plate shaped design in the cylinder, cause partial material to be blocked and be not subjected to the sprinkling of feed liquid, had a strong impact on reinforced uniformity.Traditional handicraft adopts hot-air system to improve temperature in the bucket simultaneously, make material be more conducive to the absorption of feed liquid, but hot blast will certainly be taken away the volatile matter in part feed liquid and the feed liquid, causes the distribution of feed liquid more inhomogeneous, and the fragrance to material itself also can cause damage simultaneously.
4. traditional charger barrel is simple heat insulation layer structure; therefore the influence that is subjected to temperature, humidity and viscosity of sludge of barrel surface usually can a large amount of materials of adhesion; the material of this part adhesion not only exerts an influence to charging precision, and has brought great inconvenience for each cleaning work of producing after finishing.
Summary of the invention
Technical problem at above-mentioned existence, the object of the present invention is to provide a kind of drum type vacuum charging machine, it has improved the uniformity that feed liquid distributes in the charging process, quickening is to the infiltration rate of feed liquid, promote the penetrating power of feed liquid in the tobacco cell wall simultaneously, greatly improved the suction quality of pipe tobacco, and plant maintenance and cleaning are more convenient, reduce personnel labor.
Technical scheme of the present invention is:
The present invention includes and add feed roller, feeding device, feed arrangement, go out material conveying device, vacuum plant, blowing plant, motor and transmission device, the feeding device conveyance conduit is installed adding feed roller one end, the other end is equipped with vacuum pipe, vacuum plant and blowing plant are parallel on the vacuum pipe by pneumatic operated valve respectively, add the feed roller two ends and be respectively equipped with the supporting raceway, adding feed roller rotates with the supporting raceway, add feed roller and be connected with motor, feed arrangement and go out material conveying device and place the above and below that adds feed roller respectively by transmission device.
The feed roller that adds of the present invention is a double-decker, specifically constitute by inside and outside cylindrical shell, the floor supporting is installed between inner core, urceolus at interval, add the feed roller two ends be provided with in order to the circulation thermal medium the discrepancy mouth of pipe, feed thermal medium between inner core, the urceolus, the described feed roller stack shell that adds has the charging and discharging mouth, being connected with cylinder into and out of bin gate on it, adding the multiple row switch-plate evenly is installed on the feed roller inner tube wall.Group square sheet of paper used for painting or calligraphy of described switch-plate is to unanimity, and the adjacent two row switch-plates that make progress at drum shaft are crisscross arranged.Described switch-plate comprises panel, top board, baffle plate, base plate and two side plates, described side plate is a cutter shape structure, by the handle limit, back of the body limit, top margin, sword limit and groove limit constitute, panel is connected with the sword limit of biside plate, the panel two ends that top board and baffle plate are placed between biside plate constitute group bucket, base plate is connected with the groove limit of baffle plate and biside plate, angle [alpha] between described top board and the panel is 110 °～130 °, angle angle beta between baffle plate and base plate is 90 °～120 °, the bottom of biside plate and the base of base plate are fixed on the barrel of inner core, described switch-plate material toggling plane is vertical with the inner core barrel, and the angle γ between described base plate and inner core barrel is 60 °～80 °.
Gas-liquid feeding device of the present invention comprises nozzle, feed liquid pipeline and jet chimney, feed liquid pipeline and jet chimney place side by side and add in the feed roller, and stretching out an end that adds feed roller, feed liquid pipeline and jet chimney in adding feed roller are connected on the nozzle respectively.Described nozzle is installed in the oblique upper of cylinder inside center axis, the longitudinal center line of " the material curtain " that forms perpendicular to material that switch-plate is dialled.
Transmission device of the present invention comprises gear ring, gear, chain and reductor, gear ring is installed on and adds on the feed roller, the gear that is meshed with it is installed on the holder, be coaxially installed with first sprocket wheel with this gear, with speed reducer output shaft that motor is connected on second sprocket wheel is installed, be connected with chain between first sprocket wheel and second sprocket wheel.
Compare with traditional charger, beneficial effect of the present invention is as follows:
1. under the environment of vacuum, intracellular air of tobacco leaf and part moisture are separated out, make it be more prone to absorb feed liquid from the tobacco leaf internal mechanism, through rolling and mixing the instantaneous broken sky in back with feed liquid, the inside and outside formed pressure official post feed liquid of tobacco leaf cell is easy to penetrate in the cell of tobacco leaf tobacco leaf more in the charger cylinder.
2. calculate the interior tobacco leaf amount of tube by quantitative system, reinforced in proportion then, make and add the how much more accurate of feed liquid, avoid because the deviation of the dynamic reinforced instantaneous charging precision that brings.
3. the brand-new design of switch-plate shape, position in the cylinder, " material curtain " scope that material is formed in cylinder is bigger, more even, makes every blade can both accept feed liquid from the oblique upper nozzles spray, improves reinforced uniformity.
4. by temperature in thermal medium (oil) application cylinder in the cylinder interlayer, facilitation has been played in the absorption of feed liquid, avoided the waste of feed liquid, can make material, feed liquid and steam be difficult for being bonded on the barrel simultaneously, made the cleaning in the tube more convenient.
5. according to after the technology for making tobacco threds realization grouping Processing, also inequality to the feed liquid that raw material adds of different piece, different regions and different brackets, the vacuum charging operation can realize flexibly connecting of grouping Processing by the coupling of multiple devices.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 is a cylinder internal structure schematic diagram of the present invention.
Fig. 3 is the A-A cutaway view of Fig. 2.
Fig. 4 is the perspective view of Fig. 2.
Fig. 5 is the perspective view of switch-plate among Fig. 2.
Fig. 6 be among Fig. 5 the switch-plate side plate and with add feed roller mounting structure schematic diagram.
Fig. 7 is a nozzle of the present invention installation site schematic diagram.
Fig. 8 is a vibrating feed device schematic diagram of the present invention.
The specific embodiment
Below in conjunction with drawings and Examples the present invention is described in further detail.
Embodiment: as shown in Figure 1, the present invention includes and add feed roller, feeding device, feed arrangement, go out material conveying device, vacuum plant, blowing plant, motor 17 and transmission device, the feeding device conveyance conduit is installed adding feed roller one end, the other end is equipped with vacuum pipe 2, vacuum plant and blowing plant are parallel on the vacuum pipe 2 by pneumatic operated valve respectively, add the feed roller two ends and be respectively equipped with supporting raceway 4, adding feed roller rotates with supporting raceway 4, add feed roller and be connected with motor 17, feed arrangement and go out material conveying device and place the above and below that adds feed roller respectively by transmission device.
As shown in Figure 1, the described feed roller that adds of this example is the double tubular structure, by interior, outer cylinder body constitutes, the floor supporting is installed between inner core 9 and urceolus 5 at interval, be provided with import 1 and outlet 12 adding the feed roller two ends in order to the circulation thermal medium, feed thermal medium between inner core 9 and the urceolus 5, thermal medium (oil) is flowed into by cylinder import 1 one ends, flow out by other end outlet 12, being used for control adds temperature in the feed roller, and the described feed roller stack shell that adds has into, discharging opening, advancing on it, discharge door 8 is connected with the piston rod of cylinder 6, cylinder block is connected charging with the urceolus 5 that adds feed roller, the unlatching of discharge door 8 is by cylinder 6 controls.As shown in Figure 4, multiple row switch-plate 26 evenly is installed adding on the feed roller inner tube wall, switch-plate 26 dial square sheet of paper used for painting or calligraphy to unanimity, the adjacent two row switch-plates 26 that make progress at reinforced drum shaft are crisscross arranged.Shown in Figure 4 as Fig. 2, this routine switch-plate 26 comprises panel 29, top board 28, baffle plate 30, base plate 31 and two side plates 27, described side plate 27 is a cutter shape structure, by handle limit 34, back of the body limit 35, top margin 36, sword limit 32 and groove limit 33 constitute, panel 29 is connected with the sword limit 32 of biside plate 27, be placed in panel 29 two ends of 27 of biside plates of top board 28 and baffle plate 30 constitute and dial bucket, base plate 31 is connected with the groove limit 33 of baffle plate 30 and biside plate 27, angle [alpha] between top board 28 and the panel 29 is 110 °～130 °, the angle that described baffle plate 30 and base plate are 31, be that side plate groove angle beta is 90 °～120 °, as shown in Figure 6, the base of the bottom of described biside plate 27 and base plate 31 is fixed on the barrel of inner core 9, switch-plate material toggling plane is vertical with inner core 9 barrels in the cylinder, be the barrel of panel 29 perpendicular to inner core 9, the angle between the barrel of described side plate groove limit 33 and inner core 9, promptly the angle γ between base plate and inner core 9 barrels is 60 °～80 °.Add the feed roller horizontal positioned, below its supporting raceway 4, be provided with on the holder and support the roller 15 that raceway 4 matches, be used for driving 4 rotations of supporting raceway.
As shown in Figure 1, this routine described gas-liquid feeding device comprises nozzle 7, feed liquid pipeline 13 and jet chimney 14, feed liquid pipeline 13 and jet chimney 14 place in the cylinder side by side, and stretch out an end of cylinder, and feed liquid pipeline 13 and jet chimney 14 in cylinder are connected on the nozzle 7 respectively.As shown in Figure 7, described nozzle 7 is a dual-medium nozzle.Nozzle 7 is installed in the oblique upper of cylinder inside center axis, the longitudinal center line of " the material curtain " that forms perpendicular to material that switch-plate is dialled 37.The quantity of nozzle 7 and position can be adjusted according to actual needs.
This routine described feed arrangement is made of feeding web 10 that has proportioning device and vibrating feed device 11, and vibrating feed device as shown in Figure 8, and is fluted 38 along its length direction, and has an angular cut 39, adds in the feed roller so that tobacco leaf drops on equably.
Going out material conveying device is discharging conveyer belt 16, and it turns round by motor drives.
As shown in Figure 1, described transmission device comprises gear ring 3, gear 19, chain 21 and reductor 18, gear ring 3 is installed on and adds on the feed roller, the gear 19 that is meshed with it is installed on the holder 22, be coaxially installed with first sprocket wheel 23 with this gear 19, on reductor 18 output shafts that are connected with motor 17, second sprocket wheel, 20, the first sprocket wheels 23 are installed and 20 on second sprocket wheel is connected with chain 21.
The pneumatic operated valve that is connected on described vacuum plant and the blowing plant is the first air bladder valve 25 and the second air bladder valve 24, connected vacuum pipe 2 stretches into and adds in the feed roller, with adding feed roller rotation, the unlatching by two air bladder valves vacuumizes or clears up.
As shown in Figure 1, the course of work of the present invention is as follows:
1) advances material: motor 17 operations, drive adds feed roller and rotates, when into and out of bin gate 8 arrival vibrating feed devices 11 belows, adding feed roller stops operating, open into and out of bin gate 8 by cylinder 6 controls simultaneously, tobacco leaf is sent on the vibrating feed device 11 through the feeding web 10 that has quantitative system, is sprinkled into uniformly through the vibration tobacco leaf then to add in the feed roller.
2) vacuumize: sealing starts vavuum pump into and out of bin gate 8, opens the first air bladder valve 25, and the air that will add in the feed roller is extracted out, forms negative pressure, opens oil-in 1 simultaneously and injects deep fat to the cylinder interlayer, keeps temperature in the casing drum.
3) material spray liquid: add feed roller and begin to rotate, nozzle 7 sprays feed liquid in bucket simultaneously, and the tobacco leaf amount how many bases of feed liquid add in the feed roller is set in proportion, and after feed liquid had been sprayed, adding feed roller remained in operation, and tobacco leaf and feed liquid are fully mixed.
4) vacuum breaker: open the second air bladder valve 24, pour into air to atmospheric pressure state in adding feed roller, static 2min is so that tobacco leaf and feed liquid balance are even.
5) go out material: rotate to into and out of bin gate 8 and be positioned at when below when adding feed roller, adding feed roller stops operating, open into and out of bin gate 8, close the first air bladder valve 25 then, open the compressed-air actuated second air bladder valve 24, make to add on the discharging conveyer belt 16 that tobacco leaf in the feed roller oozes the charger below to be transported to subsequent processing.
Claims (7)
1. drum type vacuum charging machine, it is characterized in that: comprise adding feed roller, feeding device, feed arrangement, go out material conveying device, vacuum plant, blowing plant, motor and transmission device, the feeding device conveyance conduit is installed adding feed roller one end, the other end is equipped with vacuum pipe, vacuum plant and blowing plant are parallel on the vacuum pipe by pneumatic operated valve respectively, add the feed roller two ends and be respectively equipped with the supporting raceway, adding feed roller rotates with the supporting raceway, add feed roller and be connected with motor, feed arrangement and go out material conveying device and place the above and below that adds feed roller respectively by transmission device.
2. according to the described drum type vacuum charging machine of claim 1, it is characterized in that: the described feed roller that adds is a double-decker, specifically constitute by inside and outside cylindrical shell, the floor supporting is installed between inner core, urceolus at interval, add the feed roller two ends be provided with in order to the circulation thermal medium the discrepancy mouth of pipe, feed thermal medium between inner core, the urceolus, the described feed roller stack shell that adds has the charging and discharging mouth, being connected with cylinder on it, adding the multiple row switch-plate evenly is installed on the feed roller inner tube wall into and out of bin gate.
3. according to the described drum type vacuum charging machine of claim 2, it is characterized in that: group square sheet of paper used for painting or calligraphy of described switch-plate is to unanimity, and the adjacent two row switch-plates that make progress at drum shaft are crisscross arranged.
4. according to the described drum type vacuum charging machine of claim 3, it is characterized in that: described switch-plate comprises panel, top board, baffle plate, base plate and two side plates, described side plate is a cutter shape structure, by the handle limit, back of the body limit, top margin, sword limit and groove limit constitute, panel is connected with the sword limit of biside plate, the panel two ends that top board and baffle plate are placed between biside plate constitute group bucket, base plate is connected with the groove limit of baffle plate and biside plate, angle [alpha] between described top board and the panel is 110 °～130 °, angle angle beta between baffle plate and base plate is 90 °～120 °, the bottom of biside plate and the base of base plate are fixed on the barrel of inner core, described switch-plate material toggling plane is vertical with the inner core barrel, and the angle γ between described base plate and inner core barrel is 60 °～80 °.
5. according to the described drum type vacuum charging machine of claim 1, it is characterized in that: described gas-liquid feeding device comprises nozzle, feed liquid pipeline and jet chimney, feed liquid pipeline and jet chimney place side by side and add in the feed roller, and stretching out an end that adds feed roller, feed liquid pipeline and jet chimney in adding feed roller are connected on the nozzle respectively.
6. according to the described drum type vacuum charging machine of claim 5, it is characterized in that: described nozzle is installed in the oblique upper of cylinder inside center axis, the longitudinal center line of " the material curtain " that forms perpendicular to material that switch-plate is dialled.
7. according to the described drum type vacuum charging machine of claim 1, it is characterized in that: described transmission device comprises gear ring, gear, chain and reductor, gear ring is installed on and adds on the feed roller, the gear that is meshed with it is installed on the holder, be coaxially installed with first sprocket wheel with this gear, with speed reducer output shaft that motor is connected on second sprocket wheel is installed, be connected with chain between first sprocket wheel and second sprocket wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2009203012081U CN201365511Y (en) | 2009-03-12 | 2009-03-12 | Drum-type vacuum charger |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2009203012081U CN201365511Y (en) | 2009-03-12 | 2009-03-12 | Drum-type vacuum charger |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201365511Y true CN201365511Y (en) | 2009-12-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2009203012081U Expired - Lifetime CN201365511Y (en) | 2009-03-12 | 2009-03-12 | Drum-type vacuum charger |
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| CN (1) | CN201365511Y (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101828759B (en) * | 2009-03-12 | 2012-07-04 | 中国科学院沈阳自动化研究所 | Drum type vacuum charging machine |
| CN103054154A (en) * | 2011-10-19 | 2013-04-24 | 湖北中烟工业有限责任公司 | Steeping charging machine for cigarette blade charging |
| CN101773280B (en) * | 2010-01-27 | 2013-05-08 | 云南烟草科学研究院 | Tobacco vacuum dampening and charging device |
| CN103750556A (en) * | 2011-12-31 | 2014-04-30 | 贵州中烟工业有限责任公司 | Automatic plasticizer on/off system for filter rod molding unit |
| CN105919151A (en) * | 2016-06-01 | 2016-09-07 | 秦皇岛烟草机械有限责任公司 | Anti-sticking device for cylinder of vacuum conditioner and anti-sticking method |
| CN106490672A (en) * | 2016-11-10 | 2017-03-15 | 山东中烟工业有限责任公司 | A kind of vacuum drum perfuming device and its method |
| CN111889267A (en) * | 2020-08-27 | 2020-11-06 | 广东兴牧科技有限公司 | Roller spraying machine |
-
2009
- 2009-03-12 CN CNU2009203012081U patent/CN201365511Y/en not_active Expired - Lifetime
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101828759B (en) * | 2009-03-12 | 2012-07-04 | 中国科学院沈阳自动化研究所 | Drum type vacuum charging machine |
| CN101773280B (en) * | 2010-01-27 | 2013-05-08 | 云南烟草科学研究院 | Tobacco vacuum dampening and charging device |
| CN103054154A (en) * | 2011-10-19 | 2013-04-24 | 湖北中烟工业有限责任公司 | Steeping charging machine for cigarette blade charging |
| CN103054154B (en) * | 2011-10-19 | 2014-08-27 | 湖北中烟工业有限责任公司 | Steeping charging machine for cigarette blade charging |
| CN103750556A (en) * | 2011-12-31 | 2014-04-30 | 贵州中烟工业有限责任公司 | Automatic plasticizer on/off system for filter rod molding unit |
| CN103750556B (en) * | 2011-12-31 | 2016-06-29 | 贵州中烟工业有限责任公司 | A kind of filter maker plasticizer auto switching system |
| CN105919151A (en) * | 2016-06-01 | 2016-09-07 | 秦皇岛烟草机械有限责任公司 | Anti-sticking device for cylinder of vacuum conditioner and anti-sticking method |
| CN106490672A (en) * | 2016-11-10 | 2017-03-15 | 山东中烟工业有限责任公司 | A kind of vacuum drum perfuming device and its method |
| CN111889267A (en) * | 2020-08-27 | 2020-11-06 | 广东兴牧科技有限公司 | Roller spraying machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20091223 Effective date of abandoning: 20090312 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20091223 Effective date of abandoning: 20090312 |