CN105919151A - Anti-sticking device for cylinder of vacuum conditioner and anti-sticking method - Google Patents

Anti-sticking device for cylinder of vacuum conditioner and anti-sticking method Download PDF

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Publication number
CN105919151A
CN105919151A CN201610383852.2A CN201610383852A CN105919151A CN 105919151 A CN105919151 A CN 105919151A CN 201610383852 A CN201610383852 A CN 201610383852A CN 105919151 A CN105919151 A CN 105919151A
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CN
China
Prior art keywords
cylinder
vacuum
heating system
steam
sticking material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610383852.2A
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Chinese (zh)
Inventor
郭冬青
裴志明
范晓宝
张玉和
沈德武
孙革
张忠峰
张小东
高文
张海军
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Changde Tobacco Machinery Co Ltd
Original Assignee
Changde Tobacco Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Changde Tobacco Machinery Co Ltd filed Critical Changde Tobacco Machinery Co Ltd
Priority to CN201610383852.2A priority Critical patent/CN105919151A/en
Publication of CN105919151A publication Critical patent/CN105919151A/en
Pending legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B3/00Preparing tobacco in the factory
    • A24B3/04Humidifying or drying tobacco bunches or cut tobacco

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  • Drying Of Solid Materials (AREA)

Abstract

The invention discloses an anti-sticking device for a cylinder of a vacuum conditioner. The anti-sticking device comprises a vacuum pumping system for vacuum pumping of the cylinder, an anti-sticking material layer and a heating system, wherein the inner wall of the cylinder and surfaces of spikes/lifting boards are covered with the anti-sticking material layer, and a working surface contacted with tobacco flakes is formed; the heating system is arranged on the outer wall of the cylinder and provides heat for the cylinder. The invention further discloses an anti-sticking method. According to the method, a conditioning process is subjected to appropriate temperature control based on the principle that the water boiling point is lower than 100 DEG C in the vacuum state, conditioning water and steam are maintained in a steam state in the whole conditioning process, and in combination with the overall design of the anti-sticking material layer, the anti-sticking problem of the cylinder of the vacuum conditioner in the vacuum conditioning process is effectively solved, waste of raw materials is avoided, and reliable operation of conditioning equipment is guaranteed.

Description

A kind of vacuum conditioning machine drum body Anti-sticking material device and Antisticking method
Technical field
The invention belongs to tobacco manufacture field, specifically, relate to a kind of vacuum conditioning machine drum body Anti-sticking material device and Antisticking side Method.
Background technology
It is one of tobacco productive corporation main technique link during fiber tow production that smoked sheet carries out loosening and gaining moisture.Add tobacco During work, need, in loosening and gaining moisture process, smoked sheet is carried out loose and warming and humidifying, make moisture content and the temperature of smoked sheet Degree increases to certain level, in order to meet the technological requirement of following process.
Adding in tide technology existing, compared to normal pressure, open tube structure, the barrel designs effect of vacuum conditioning is preferable, But current vacuum conditioner has the following disadvantages: 1, through the FCL smoked sheet of overcompaction and long-term storage, entering vacuum Remain static after damping machine, resurgence process often occurs the top layer of FCL smoked sheet and the problem that internal moisture is uneven;2、 Vacuum conditioner add tide process temperature higher, in order to make smoked sheet reach technological requirement, generally require and adopt in other ways to smoked sheet Add damp and loose further, thus increase equipment investment and operating cost.Reach optimal to make to add damp and loose effect, Develop a kind of rotary vacuum humidifying machine with harrow nail/copy plate.But use this damping machine to find at the trial, its cylinder Internal wall, harrow nail/copy plate all there will be than more serious sizing phenomenon.It is presently used for the apparatus and method of the Antisticking of cylinder, All it is applicable to normal pressure, open tube structure.And rotary vacuum humidifying machine drum body is vacuum, closed tube structure, tradition Anti-sticking material device and Antisticking method this cylinder sizing cannot be control effectively, make tobacco material cause huge waste, Equipment is not normally functioning.
In view of this special proposition present invention.
Summary of the invention
The technical problem to be solved in the present invention is to overcome the deficiencies in the prior art, it is provided that one is applicable to rotary vacuum humidifying machine Cylinder Anti-sticking material device and Antisticking method, it can effectively solve the cylinder sizing problem of vacuum conditioner, it is to avoid tobacco is former The waste of material, it is ensured that equipment normal operation is reliable.
For solving above-mentioned technical problem, the present invention uses the basic conception of technical scheme to be:
A first aspect of the present invention proposes a kind of vacuum conditioning machine drum body Anti-sticking material device, including pumped vacuum systems, for cylinder Vacuumize;Adhesive layer, described adhesive layer is covered on the surface of cylinder inboard wall and harrow nail/copy plate, is formed and smoked sheet The working face of contact;Heating system, described heating system is located on cylinder body outer wall, provides heat for cylinder.
Further, also include that the adiabator layer for cylinder insulation, described adiabator layer cover outside heating system.
Further, also include that covering, described covering cover outside adiabator layer, it is preferred that covering is corrosion resistant plate Or aluminium sheet or aluminium alloy plate, it is relatively fixed with cylinder by welding or riveting.
The mode of heating that described heating system uses is Electric heating or steam mode of heating, and it is anti-that described heating system has temperature Feedback element.
Further, described heating system is electric blanket, and described electric blanket is coated on cylinder body outer wall, is realized by slip-ring device Power supply and temperature signal transmit.
Described electric blanket is monolithic electric blanket or multi-disc electric blanket, and each electric blanket is respectively equipped with power cable and TEMP Device;Preferably, described temperature sensor is wired temperature sensor or radio temperature sensor.
Described heating system is the steam pipe coil of cylinder body outer wall of being laid in, and realizes steam circulation by Water-gas rotary joint and thinks cylinder Heating, and the transmission of temperature signal is realized by slip-ring device.
Described steam pipe coil is for single set steam pipe coil or overlaps steam pipe coil more, and each steam pipe coil is respectively equipped with inlet and outlet, Inlet and outlet is connected to Water-gas rotary joint by flexible pipe respectively, it is preferred that be equipped with wireless temperature sensing on each steam pipe coil Device.
A second aspect of the present invention proposes a kind of Antisticking method applying described vacuum conditioning machine drum body Anti-sticking material device, including Following steps:
S1, heating system heats make a body temperature reach setting value, and according to temperature feedback, heating system starts, stops, Maintain barrel temperature;
S2, smoked sheet are entered in vacuum conditioning machine barrel by cylinder door, close cylinder door, start vacuum conditioning process;
S3, get damp again technique initialization requirement according to smoked sheet, calculates moisture regain water and the applied amount of steam, and accurately controls;
S4, moisture regain terminate, and control to abolish vacuum in cylinder, carry out back suction, extract remaining steam in cylinder out;
S5, open cylinder door, discharging.
Further, after step S5 completes, under maintaining barrel temperature state, repeated execution of steps S2-S5.
After using technique scheme, the present invention compared with prior art has the advantages that
Present invention process can effectively solve during vacuum conditioning, the sizing problem of vacuum conditioning machine drum body, it is to avoid tobacco is former The waste of material, basically reaches the purpose of smokeless sheet material loss, it is ensured that smoked sheet moisture regain equipment is reliable, eliminates artificial cleaning The labour of vacuum conditioning machine drum body;Adhesive layer is polymer material layer, due to smooth surface and lower thermal conductivity, not only can Effectively solve sizing problem, also can effective retarding heat loss, it is ensured that the uniformity of smoked sheet conditioning and loosening;Water under vacuum state Boiling point less than normality 100 °, outside heating system only need to be heated to above the water boiling point x of corresponding vacuum, can ensure back Tidewater and steam maintain steam state in whole resurgence process, and heating system only need to maintain certain low-temperature zone comparatively speaking, no Smoked sheet can be caused high temperature injury, and save the energy;Heating system is while providing heat to cylinder, also with temperature Feedback device, can monitor barrel temperature, it is ensured that heating-up temperature is constant in real time, gets damp again whole at realization moisture regain water and steam The energy has been saved while journey maintains steam state.
Below in conjunction with the accompanying drawings the detailed description of the invention of the present invention is described in further detail.
Accompanying drawing explanation
Accompanying drawing, as the part of the present invention, is used for providing being further understood that the present invention, the illustrative examples of the present invention And explanation is used for explaining the present invention, but do not constitute inappropriate limitation of the present invention.Obviously, the accompanying drawing in describing below is only Some embodiments, to those skilled in the art, on the premise of not paying creative work, it is also possible to according to this A little accompanying drawings obtain other accompanying drawings.In the accompanying drawings:
Fig. 1 is the structural representation of the present invention.
In figure: 1, harrow nail/copy plate, 2, cylinder, 3, adhesive layer, 4, heating system, 5, adiabator layer, 6, Covering.
It should be noted that these accompanying drawings and word describe and are not intended as limiting by any way the concept of the present invention, but It is that those skilled in the art illustrate idea of the invention by reference specific embodiment.
Detailed description of the invention
For making the purpose of the embodiment of the present invention, technical scheme and advantage clearer, attached below in conjunction with in the embodiment of the present invention Figure, is clearly and completely described the technical scheme in embodiment, and following example are used for illustrating the present invention, but are not used to Limit the scope of the present invention.
In describing the invention, it should be noted that term " on ", D score, "front", "rear", " left ", Orientation or the position relationship of the instruction such as " right ", " vertically ", " interior ", " outward " are based on orientation shown in the drawings or position Relation, is for only for ease of the description present invention and simplifies description rather than instruction or imply that the device of indication or element must have Specific orientation, with specific azimuth configuration and operation, be therefore not considered as limiting the invention.
In describing the invention, it should be noted that unless otherwise clearly defined and limited, term " is installed ", " phase Even ", " connection " should be interpreted broadly, for example, it may be fixing connection, it is also possible to be to removably connect, or connect integratedly Connect;Can be to be mechanically connected, it is also possible to be electrical connection;Can be to be joined directly together, it is also possible to be indirectly connected to by intermediary. For the ordinary skill in the art, above-mentioned term concrete meaning in the present invention can be understood with concrete condition.
Embodiment one:
Being illustrated in figure 1 the structural representation of the present invention, cylinder 2 wants the smoked sheet of loosening and gaining moisture for accommodating, and its inwall is provided with Equally distributed harrow nail/copy plate 1, can carry out the smoked sheet in cylinder when cylinder 2 rotation work loose and throw, reaching smoked sheet Be heated moisture regain uniform purpose.
With adhesive layer 3 on cylinder 2 inwall and harrow nail/copy plate 1, this adhesive layer 3 is macromolecule adhesive, Cover by the way of spraying or be bonding and form the working face contacted with smoked sheet on they surfaces, due to this adhesive layer 3 surface Smooth, reduce the frictional force contacted with smoked sheet, so sizing problem can effectively be solved;And there is lower thermal conductivity, in heating system System 4 cylinder 2 is heated during also can effective retarding heat loss, economize on resources.
Being provided with heating system 4 on the outer wall of cylinder 2, its Main Function is to provide heat for cylinder 2, is used for improving and maintaining The temperature of cylinder 2, is finally reached the purpose maintaining cylinder interior moisture regain water and steam to be steam state.Have in heating system 4 outer side covers Adiabator layer 5, according to the thermal conductivity of different insulation materials, the thickness of adiabator layer 5 is 30mm to 50mm, Main Function For being incubated and preventing energy dissipation, auxiliary heating system 4 completes the function of heating dimension temperature further.At this adiabator layer 5 Outside be coated with again covering 6, by welding or riveting by the way of be relatively fixed with cylinder 2, its thickness be 0.5mm-1mm not Rust steel plate or aluminium sheet or aluminium alloy plate, its Main Function is protection, prevents internal part from being destroyed, and the most also has isolation and makees With, produce phenomenon of hurting sb.'s feelings when anti-locking apparatus breaks down.
When this device works, use pumped vacuum systems that cylinder 2 is vacuumized so that cylinder 2 is internal be in certain true Dummy status, now the boiling point of water will be less than 100 DEG C, and this boiling point can change along with the size of vacuum, it is assumed that at certain Under vacuum, the boiling point of water is x, and the mode now by heating and thermal insulation ensures cylinder 2 inner wall temperature boiling point x higher than now water, I.e. can ensure that whole add tide during, the moisture regain water and the steam that spray into exist with steam state under corresponding vacuum state all the time, When moisture regain terminates, rapidly unnecessary steam is extracted out with draw-out device when abolishing cylinder 2 vacuum state, thus can effectively keep away Exempt from the generation of cylinder sizing.
Based on principles above, the job step of this device particularly as follows:
In heating system 4 heating makes cylinder, temperature reaches setting value, i.e. certain fixed value higher than corresponding vacuum water boiling point x, should Fixed value causes energy waste without the highest.In this process, according to temperature feedback, heating system 4 starts/stops, and maintains cylinder Body 2 temperature stabilization.
Smoked sheet is entered in vacuum conditioning machine barrel by cylinder door, closes cylinder door, starts vacuum conditioning process.Set according to smoked sheet moisture regain technique Provisioning request, is calculated moisture regain water and the applied amount of steam and accurately controls, moisture regain water and the steam of Sq being sprayed by steam-water mixing Mouth sprays in vacuum conditioning machine drum body 2.Heating system 4 is steam state by spraying into the moisture regain water heating evaporation of cylinder 2, keeps cylinder 2 internal moisture regain water and steam is steam state, it is to avoid aqueous water is attached on harrow nail/copy plate 1 and cylinder 2 sizing caused Problem.
Cylinder 2 keeps vacuum state and rotates, a large amount of steam in smoked sheet concomitant rotation contact cylinder 2, is arranged at cylinder simultaneously Smoked sheet is carried out loose and throws by the harrow nail/copy plate 1 of 2 inwalls, moves in circles, completes the conditioning and loosening of smoked sheet.
Moisture regain terminates, and carries out vacuum and abolishes process, carries out back suction, the remaining steam being quickly drawn out in cylinder, it is to avoid temperature change Time the steam liquefaction that is likely to result in, and along with steam liquefies the sizing phenomenon that causes.Open cylinder door discharging afterwards, so circulate Back and forth, the conditioning and loosening of smoked sheet is completed.
Embodiment two:
Not shown in figure, the present embodiment is the further restriction of above-described embodiment one, when the heating that described heating system 4 uses When mode is electrical heating, it is coated with electric blanket at cylinder 2 outer wall, it is achieved heating function.This electric blanket is monolithic electric blanket or many It is respectively equipped with power cable, temperature sensor and signal on each electric blanket of sheet electric blanket, monolithic electric blanket or multi-disc electric blanket Cable.Electric blanket realizes energising by power cable and slip-ring device, begins to warm up and be supplied to the cylinder 2 contacted.? In the heating process of electric blanket, temperature sensor detects temperature in real time, then is transmitted by signal cable, owing to cylinder 2 is Rotate, after detected temperature value signal is transmitted by signal cable, in addition it is also necessary to by being arranged on barrel end center Slip-ring device then slip-ring device the temperature signal detected transmission is realized temperature feedback, PLC to fixing PLC control system Control system controls the switch of electric blanket according to the temperature signal of feedback, and maintaining barrel temperature is certain fixed value set, and this is fixed Value only need to be more than a boiling point x for now water, it is not necessary to the highest cause energy waste.
Embodiment three:
Not shown in figure, the present embodiment is with the difference of above-described embodiment two: the temperature sensor of described electric blanket is wireless biography Defeated, now temperature sensor detects temperature in real time, is wirelessly transferred to PLC control system and realizes temperature feedback, nothing Need to connect by the way of wired, eliminate the temperature signal process by signal cable-slip-ring device transmission, simplified equipment, Improve efficiency.
Embodiment four:
Not shown in figure, the present embodiment is with the difference of above-described embodiment two: the mode of heating that described heating system 4 uses For steam mode of heating, being now laid with steam pipe coil at cylinder 2 outer wall, this steam pipe coil is for single set steam pipe coil or overlaps steaming more It is respectively equipped with inlet and outlet, inlet and outlet on each steam pipe coil on vapour coil pipe, single set steam pipe coil or many set steam pipe coils It is connected to Water-gas rotary joint by flexible pipe respectively, realizes steam by Water-gas rotary joint and circulate.Also distinguish on this steam pipe coil Being provided with temperature sensor, this temperature sensor is wireless senser, is transferred to fix by wireless transmission means by detection temperature PLC control system realize temperature feedback.Owing to steam pipe coil herein is without energising, and temperature sensor is by being wirelessly transferred, Therefore the design of slip-ring device can be saved compared with Electric heating.
The above is only presently preferred embodiments of the present invention, and the present invention not makees any pro forma restriction, although this Bright disclosed above with preferred embodiment, but it is not limited to the present invention, any technical staff being familiar with this patent is not taking off In the range of technical solution of the present invention, when the technology contents of available above-mentioned prompting is made a little change or is modified to equivalent variations Equivalent embodiments, as long as being the content without departing from technical solution of the present invention, the technical spirit of the foundation present invention is to above example institute Any simple modification, equivalent variations and the modification made, all still falls within the range of the present invention program.

Claims (10)

1. a vacuum conditioning machine drum body Anti-sticking material device, it is characterised in that: include pumped vacuum systems, vacuumize for cylinder;
Adhesive layer, described adhesive layer is covered on the surface of cylinder inboard wall and harrow nail/copy plate, is formed and contacts with smoked sheet Working face;
Heating system, described heating system is located on cylinder body outer wall, provides heat for cylinder.
Vacuum conditioning machine drum body Anti-sticking material device the most according to claim 1, it is characterised in that: also include being incubated for cylinder Adiabator layer, described adiabator layer covers outside heating system.
Vacuum conditioning machine drum body Anti-sticking material device the most according to claim 2, it is characterised in that: also include covering, described Covering cover outside adiabator layer, it is preferred that covering is corrosion resistant plate or aluminium sheet or aluminium alloy plate, by welding or riveting Connect and be relatively fixed with cylinder.
4. according to the arbitrary described vacuum conditioning machine drum body Anti-sticking material device of claim 1-3, it is characterised in that: described heating system The mode of heating that system uses is Electric heating or steam mode of heating, and described heating system has temperature feedback element.
5. according to the arbitrary described vacuum conditioning machine drum body Anti-sticking material device of claim 1-3, it is characterised in that: described heating system System is electric blanket, and described electric blanket is coated on cylinder body outer wall, realizes power supply by slip-ring device and temperature signal transmits.
Vacuum conditioning machine drum body Anti-sticking material device the most according to claim 5, it is characterised in that: described electric blanket is single Sheet electric blanket or multi-disc electric blanket, each electric blanket is respectively equipped with power cable and temperature sensor;
Preferably, described temperature sensor is wired temperature sensor or radio temperature sensor.
7. according to the arbitrary described vacuum conditioning machine drum body Anti-sticking material device of claim 1-3, it is characterised in that: described heating system System is the steam pipe coil of the cylinder body outer wall that is laid in, and realizes steam circulation by Water-gas rotary joint and thinks that cylinder heats, and by sliding Loop device realizes the transmission of temperature signal.
Vacuum conditioning machine drum body Anti-sticking material device the most according to claim 7, it is characterised in that: described steam pipe coil is List overlaps steam pipe coil or overlaps steam pipe coil more, and each steam pipe coil is respectively equipped with inlet and outlet, and inlet and outlet is respectively by soft Pipe is connected to Water-gas rotary joint, it is preferred that be equipped with radio temperature sensor on each steam pipe coil.
9. it is applied to an Antisticking method for vacuum conditioning machine drum body Anti-sticking material device as described in claim 1-8 any one, It is characterized in that, comprise the following steps:
S1, heating system heats make a body temperature reach setting value, and according to temperature feedback, heating system starts, stops, Maintain barrel temperature;
S2, smoked sheet are entered in vacuum conditioning machine barrel by cylinder door, close cylinder door, start vacuum conditioning process;
S3, get damp again technique initialization requirement according to smoked sheet, calculates moisture regain water and the applied amount of steam, and accurately controls;
S4, moisture regain terminate, and control to abolish vacuum in cylinder, carry out back suction, extract remaining steam in cylinder out;
S5, open cylinder door, discharging.
Antisticking method the most according to claim 9, it is characterised in that: after step S5 completes, maintaining barrel temperature Under state, repeated execution of steps S2-S5.
CN201610383852.2A 2016-06-01 2016-06-01 Anti-sticking device for cylinder of vacuum conditioner and anti-sticking method Pending CN105919151A (en)

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CN201610383852.2A CN105919151A (en) 2016-06-01 2016-06-01 Anti-sticking device for cylinder of vacuum conditioner and anti-sticking method

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Application Number Priority Date Filing Date Title
CN201610383852.2A CN105919151A (en) 2016-06-01 2016-06-01 Anti-sticking device for cylinder of vacuum conditioner and anti-sticking method

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113491342A (en) * 2021-07-26 2021-10-12 河南中烟工业有限责任公司 Vacuum drum moisture regain feeding device for tobacco

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US5744241A (en) * 1994-10-04 1998-04-28 W. L. Gore & Associates, Inc. Fluoropolymer coated elastomeric rollers and structures
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CN101230990A (en) * 2008-02-02 2008-07-30 查晓峰 Vertical stirring vacuum drier
CN201365511Y (en) * 2009-03-12 2009-12-23 中国科学院沈阳自动化研究所 A drum type vacuum feeder
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CN103653225A (en) * 2013-11-28 2014-03-26 石峰 Rotary-type vacuum loose moisture regain machine and loose moisture regain method thereof
CN203661992U (en) * 2013-11-28 2014-06-25 石峰 Rotary vacuum loosening and conditioning machine
CN104667553A (en) * 2015-02-13 2015-06-03 无锡市海昌机械设备有限公司 Anti-block material distribution device for vacuum belt-type liquid drying machine
CN204637599U (en) * 2015-02-13 2015-09-16 无锡市海昌机械设备有限公司 For the distribution device of vacuum belt liquid dried machine
CN204705137U (en) * 2015-06-09 2015-10-14 山东爱福地生物科技有限公司 A kind of chemical fertilizer production drying device

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Publication number Priority date Publication date Assignee Title
US5744241A (en) * 1994-10-04 1998-04-28 W. L. Gore & Associates, Inc. Fluoropolymer coated elastomeric rollers and structures
CN2324512Y (en) * 1998-01-23 1999-06-16 戴振华 Combined vacuum (pressing) impregnated drying machine impregnating varnishes drying chamber
CN101230990A (en) * 2008-02-02 2008-07-30 查晓峰 Vertical stirring vacuum drier
CN201365511Y (en) * 2009-03-12 2009-12-23 中国科学院沈阳自动化研究所 A drum type vacuum feeder
CN101703311A (en) * 2009-11-25 2010-05-12 中国烟草总公司郑州烟草研究院 Vacuum-conditioning and loosening feeding device
CN103653225A (en) * 2013-11-28 2014-03-26 石峰 Rotary-type vacuum loose moisture regain machine and loose moisture regain method thereof
CN203661992U (en) * 2013-11-28 2014-06-25 石峰 Rotary vacuum loosening and conditioning machine
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CN204637599U (en) * 2015-02-13 2015-09-16 无锡市海昌机械设备有限公司 For the distribution device of vacuum belt liquid dried machine
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113491342A (en) * 2021-07-26 2021-10-12 河南中烟工业有限责任公司 Vacuum drum moisture regain feeding device for tobacco

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