CN201335748Y - Detecting system based on concrete box girder bridge web-plate vertical pre-stressed reinforcing steel tensioning force - Google Patents

Abstract

The utility model relates to a detecting system based on concrete box girder bridge web-plate vertical pre-stressed reinforcing steel tensioning force, comprising a screwed steel bar, a corrugated sleeve and a nut; the lower part of the detecting system is vertically pre-embedded in a concrete box girder bridge web plate which forms a vertical pre-stressed reinforcing steel by tensioning, an exposing section is arranged at the upper part of the pre-stressed reinforcing steel vertically, and is provided with an acceleration sensor and a vibration-striking device and is electrically connected with a data acquisition unit, a notebook PC and a power supply for connecting a signal analysis device of the data acquisition unit, which is arranged in the notebook PC, the vibration-striking device receives instruction so as to lead the exposing section of the vertical pre-stressed reinforcing steel to vibrate and to be converted into natural frequency of the exposing section of the vertical pre-stressed reinforcing steel by the signal analysis device, and tensioning force between the two nuts of the vertical pre-stressed reinforcing steel is obtained by adopting computing relational expression, thereby overcoming the disadvantages that the detection of the vertical pre-stressed reinforcing steel tensioning force of the existing concrete box girder bridge can not meet large-area detection on site to the quality of the vertical pre-stressed reinforcing steel tensioning force; the detecting system is suitable for the detection of the vertical pre-stressed reinforcing steel tensioning force of the large-span pre-stressed concrete box girder bridge web plate.

Description

Detection system based on concrete box beam bridge web vertical pre-stress rib stretching force

Technical field

The utility model relates to the detection of the deformed bar stretching force of prestressed concrete member.Especially a kind of detection system based on concrete box beam bridge web vertical pre-stress rib stretching force.

Background technology

Prestressed concrete continuously (structure just) box girder bridge structural system has that the rigidity of structure is big, driving is smooth-going, the expansion joint is few, maintenance costs is low, is applicable to advantage such as multiple span, since the seventies in 20th century, highway, the big-and-middle first-selection of striding footpath concrete-bridge design proposal in city have been become.In order to reduce and control box web principal tensile stress, prevent the web concrete cracking, at the case web vertical prestressing bar being set has become one of important content of design.Prick deformed bar as concrete box girder web vertical presstressed reinforcing steel with essence, it has connection and is not subjected to the welding constraint, anchoring is convenient, construction is simple, the intensity height, advantages such as relaxation property is good have been built and are striden prestressed concrete that the footpath surpasses 100m at the single span of building and use the smart deformed bar vertical prestressing system of pricking continuously in (structure just) box girder bridge beam and reached more than hundreds of seats to China so far.Its weak point is many concrete box-beam bridges at construction and operation process median ventral plate or has in various degree cracking, and is especially apparent in view at the web of large span prestressed concrete box girder bridge.Relevant document discloses: apply web vertical prestress and the cracking of the concrete box beam bridge web of failing to prevent fully, its one of the main reasons is the excessive or inefficacy of vertical prestressing loss.The applicant is when carrying out large span prestressed concrete box girder bridge construction monitoring, every loss of vertical prestressing bar has been carried out comprehensively and long-term test (under the anchor of bottom force cell being installed), and the result shows: cause main cause that vertical pre-stress rib stretching force lost efficacy to be that initial tensioning is not in place for the first time and cause.Because vertical prestressing bar is short, the relative longitudinal prestressing muscle of elongation is much smaller in the stretching process, and One's name is legion (is striden for 100 meters, generally more than 2000), after stretch-draw, only depend on and manually tighten the anchoring nut and be difficult to obtain the design stretching force, if it is not enough to tighten the fastening dynamics of anchoring nut, almost failure phenomenon will appear, and vertical prestressing bar has just become ornaments.Even by calculating the torque value that to determine fastening nut, adopts the torque wrench fastening nut, or adopt two times tensioning, but artificial factor is still very big.Solving the most direct, the valid approach of vertical prestressing problem proposes a kind of effective detection method exactly and formulates relevant detection standard (pile foundation detects development and improves is exactly example).At present, the vertical prestressing measuring method has setting pressure sensor under anchor, at prestress surface adhering resistance sheet mensuration, stretch-draw lifting jack oil meter method of testing, presstressed reinforcing steel elongation mensuration, stretch-draw lifting jack oil meter method of testing wherein, though presstressed reinforcing steel elongation mensuration is simple, prestress control and precision are lower when only being suitable for stretch-draw, pressure transducer and resistor disc mensuration, cost is too high, and can not reuse, though can obtain good measuring accuracy, but can not satisfy the on-the-spot requirement of the vertical prestressing quality being carried out the large tracts of land detection, can't apply, only only limit to scientific research.

Summary of the invention

At above-mentioned situation, the purpose of this utility model provides a kind of detection system based on concrete box beam bridge web vertical pre-stress rib stretching force, this system architecture is simple, it can not only adapt to large tracts of land and detect requirement, and can adapt to the detection of the various clamp structures of forming by nut, exerted bolt, and it is lower to detect cost, and system adapts to wide, safe and reliable, be convenient to penetration and promotion.

For solving above-mentioned task, detection system based on concrete box beam bridge web vertical pre-stress rib stretching force, it comprises deformed bar, be placed in the outer corrugated bushing of deformed bar and reach the fixedly anchor plate of corrugated bushing, nut, make its underpart vertically be embedded in the vertical prestressing bar that becomes concrete box beam bridge web in the concrete box beam bridge web through stretch-draw in advance, in vertical prestressing bar top revealed section is set, this revealed section is established an acceleration transducer and click resonator, acceleration transducer and data acquisition unit, notebook computer and power supply are electrically connected, be used for connecting the signal analysis device installation and operation of data acquisition unit in notebook computer, this computer of Operational Note, in the signal analysis device interface, click the signals collecting order, the action of click resonator call instruction, click resonator makes the vibration of vertical prestressing bar revealed section, the vibration signal of this vertical prestressing bar revealed section converts the natural frequency of vertical prestressing bar revealed section to and by the signal analysis device interface display through signal analysis device, and vertical pre-stress rib stretching force and vertical prestressing bar revealed section Calculation of Natural Frequencies relational expression in the application signal analysis device, thereby obtain stretching force between vertical prestressing bar two nuts.

For implementation structure optimization, its further measure is:

Acceleration transducer is to be fixed on vertical prestressing bar top revealed section top end through magnetic force suction base or rubber cement or gypsum mud.

The direction of vibration of acceleration transducer is perpendicular to vertical prestressing bar top revealed section axis.

The length of vertical prestressing bar top revealed section should be greater than 2.5 times of vertical prestressing bar diameter.

The length of vertical prestressing bar top revealed section should be greater than stretching construction length in reserve 80mm.

Click resonator should be able to make vertical prestressing bar top revealed section produce vibration, and can be used to test all kinds of vibration information detection systems.

The utility model adopts and comprises deformed bar, be placed in the outer corrugated bushing of deformed bar and reach the fixedly anchor plate of corrugated bushing, nut, make its underpart vertically be embedded in the vertical prestressing bar that becomes concrete box beam bridge web in the concrete box beam bridge web through stretch-draw in advance, in vertical prestressing bar top revealed section is set, this revealed section is established an acceleration transducer and click resonator, acceleration transducer and data acquisition unit, notebook computer and power supply are electrically connected, be used for connecting the signal analysis device installation and operation of data acquisition unit in notebook computer, this computer of Operational Note, click resonator makes the vibration of vertical prestressing bar revealed section, vibration signal converts the natural frequency of vertical prestressing bar revealed section to through signal analysis device, and vertical pre-stress rib stretching force and vertical prestressing bar revealed section Calculation of Natural Frequencies relational expression in the application signal analysis device, thereby obtain the technical solution of the stretching force between vertical prestressing bar two nuts, the detection that has overcome existing concrete box girder bridge vertical pre-stress rib stretching force all can not be satisfied on-the-spot defective of the vertical pre-stress rib stretching force quality being carried out the large tracts of land detection.

The beneficial effect that the utility model is produced compared to existing technology:

(I) detection system is simple in structure, and it can not only adapt to large tracts of land and detect requirement, and can realize having the detection of the various clamp structures of being made up of nut, exerted bolt now;

(II) click resonator can be applied to the system that makes the vibrative test vibration information of vertical prestressing bar top revealed section of all kinds of models.

(III) acceleration transducer is fixed on vertical prestressing bar top revealed section top end through magnetic force suction base or rubber cement or gypsum mud, and it is with the connection of vertical prestressing bar or separate all very conveniently, has improved the fast monitored ability of test macro;

(IV) it has fast, repeats to install and the safe handling function;

(V) it has solved the problem that the vertical prestressing loss is excessive and lost efficacy up hill and dale, and permanance and the reliability that prevents prestressed concrete box-beam bridge web cracking, improves this type of bridge had important techniques, economic effect, and commercial promise is very considerable.

It is fit to the detection of large span prestressed concrete box girder bridge web vertical tension of prestressed tendon.

Below in conjunction with the drawings and specific embodiments test macro of the present utility model and operating process are described in further detail.

Description of drawings

Fig. 1 is the front view of the utility model based on the detection system of concrete box beam bridge web vertical pre-stress rib stretching force.

Fig. 2 is the detection system vertical pre-stress rib stretching force schematic diagram calculation of the utility model based on concrete box beam bridge web vertical pre-stress rib stretching force.

Among the figure: 1, deformed bar, 1a, vertical prestressing bar, 101, signal analysis device, 102, calculation relational expression, 103, magnetic force suction base, 2, corrugated bushing, 3, anchor plate, 4, nut, 5, concrete box beam bridge web, 51, the box girder bridge web concrete, 6, revealed section, 7, acceleration transducer, 71, the magnetic force suction base, 72, rubber cement, 73, gypsum mud, 8, click resonator, 9, data acquisition unit, 10, notebook computer, L, vertical prestressing bar top revealed section total length, L ₁, be placed in the nut thickness of vertical prestressing bar, L ₂, vertical prestressing bar revealed section length, L ₃, the nut end face is to acceleration transducer inward flange distance.

Embodiment

Referring to accompanying drawing, detection system based on concrete box beam bridge web vertical pre-stress rib stretching force, it comprises deformed bar 1, be placed in the outer corrugated bushing 2 of deformed bar 1 and fixedly anchor plate 3, the nut 4 of corrugated bushing 2, make its 1 bottom vertically be embedded in the vertical prestressing bar 1a that becomes concrete box beam bridge web 5 in the concrete box beam bridge web 5 through stretch-draw in advance, in vertical prestressing bar 1a top revealed section 6 is set, in order to reach measurement effect reliably, the length of vertical prestressing bar 1a top revealed section 6 should be greater than 2.5 times of vertical prestressing bar 1a diameter; Simultaneously, the length of vertical prestressing bar 1a top revealed section 6 should be greater than stretching construction length in reserve 80mm.Vertical prestressing bar 1a revealed section 6 is established an acceleration transducer 7 and click resonator 8, acceleration transducer 7 is to be fixed on vertical prestressing bar 1a top revealed section 6 top ends through magnetic force suction base 71 or rubber cement 72 or gypsum mud 73, the main magnetic force suction base 71 that adopts in the present embodiment; In order to enlarge usable range, click resonator 8 should be able to make vertical prestressing bar 1a top revealed section 6 produce vibration, and can be used to test all kinds of vibration information detection systems; Acceleration transducer 7 is electrically connected with data acquisition unit 9, notebook computer 10 and power supply 103, be used for connecting signal analysis device 101 installation and operations of data acquisition unit 9 in notebook computer 10, this computer of Operational Note 10, in signal analysis device 101 interfaces, click the signals collecting order, the action of click resonator 8 call instructions, click resonator 8 makes vertical prestressing bar 1a revealed section 6 and acceleration transducer 7 vibrations, and the direction of vibration of acceleration transducer 7 is perpendicular to vertical prestressing bar 1a top revealed section 6 axis; The vibration signal of this vertical prestressing bar 1a revealed section 6 converts the natural frequency of vertical prestressing bar 1a revealed section 6 to and by signal analysis device 101 interface display through signal analysis device 101, and use vertical prestressing bar 1a stretching force and vertical prestressing bar 1a revealed section 6 Calculation of Natural Frequencies relational expressions 102 in the signal analysis device 101, thereby obtain the stretching force between vertical prestressing bar 1a two nuts 3.

Installation of the present utility model, detection principle:

Embodiment A

1. regular reinforcement is installed according to the concrete box-beam bridge design drawing by unit in charge of construction, deformed bar 1 overcoat corrugated bushing 2 wherein, and anchor plate 3 is installed in the end positions up and down of the web of deformed bar 1, nut 4, during construction, earlier template is set by figure, pouring box girder bridge web concrete 51, concrete forms concrete box beam bridge web 5 after reaching intensity, then, make deformed bar 1 be subjected to stretching force, and the nut 4 on tightening, anchor plate 3 and nut 4 and concrete box beam bridge web 5 actings in conjunction by two places, make deformed bar 1 be subjected to stretching force, form web vertical presstressed reinforcing steel 1a, vertical prestressing bar 1a top is provided with revealed section 6 on request, when being stretch-draw deformed bar 1, the length of this revealed section 6 must reserve, requiring according to job specifications at least should be greater than stretching construction length in reserve 80mm, and the safety that just can guarantee stretching process should be considered to adapt to the use of other detection systems with reliable when vertical prestressing bar 1a of the present utility model top is provided with revealed section on request.

2. based on the detection system of concrete box beam bridge web vertical tension of prestressed tendon, it comprises that deformed bar 1 is in the common effect of anchor plate 3 and nut 4 and concrete box beam bridge web 5, between two nuts 3, be subjected to stretching force, make deformed bar 1 become vertical prestressing bar 1a.

Embodiment B

1. finished the process that changes vertical prestressing bar 1a by deformed bar 1 into through constructing operation, the length of vertical prestressing bar 1a top revealed section 6 should be greater than 2.5 times of vertical prestressing bar 1a diameter on request, the length of vertical prestressing bar 1a top revealed section 6 should be greater than stretching construction length in reserve 80mm, vertical prestressing bar 1a selects for use the diameter that generally uses on the present bridge to be 32mm deformed bar 1, the screw thread model is M34 * 3.0, supporting nut 4 height 55mm, profile is a sexangle, opposite side distance is 55mm, and revealed section 6 length equal 116mm.

2. the top end of revealed section 6 connects firmly by magnetic force suction base 71 or rubber cement 72 or gypsum mud 73 acceleration transducer 7 is installed, the direction of vibration of acceleration transducer 7 should be perpendicular to vertical prestressing bar 1a top revealed section 6 axis, as shown in drawings, sensor 7 is chosen YD-65 type product, charge sensitivity is 414.15, frequency measurement scope 5-1000Hz, and supporting magnetic force suction base 71 is arranged, the general assembly (TW) of sensor 7 and magnetic force suction base 71 and connection screw mandrel is 209g.

3. acceleration transducer is chosen adaptive DH-5922 data acquisition unit 9, data acquisition unit 9 links through suitable device H5857-1 and the acceleration transducer 7 usefulness shielded cables transferred of supporting electric charge, the cable two ends are contact pin type, and their sockets by acceleration transducer 7 and the data acquisition unit 9 supporting suitable sockets of device H5857-1 of transferring of electric charge connect mutually.

4. data acquisition unit 9 connects with notebook computer 10 usefulness 1394 bind modes.

5. connect data acquisition unit 9, use signal analysis device 101 to run in the notebook computer 10 and supporting with data acquisition unit 9, sensitivity coefficient according to the supporting signal analysis device 101 operation instructions input acceleration sensors 7 of data acquisition unit 9, click signal acquisition interface commencing signal is gathered, use click resonator 8, this click resonator 8 should be able to make vertical prestressing bar 1a top revealed section 6 produce vibration, and can be used to test all kinds of vibration information detection systems, by the top end that manually slightly hits the vertical prestressing bar 1a revealed section 6 that shakes with pulse mode with hand getting, hitting the direction of shaking should be perpendicular to vertical prestressing bar 1a revealed section 6 axis, click signal analytical equipment 101 stops acquisition interface after 3 seconds, according to coefficient instructions operation signal analytical equipment 101, the vibration signal of the vertical prestressing bar 1a revealed section 6 that shakes is slightly hit in intercepting with artificial pulse mode, carry out frequency analysis, obtain the single order vibration frequency of vertical prestressing bar 1a revealed section 6.

6. vertical prestressing bar 1a stretching force calculates

Referring to accompanying drawing

1) calculates principle

Looking vertical prestressing bar 1a top, revealed section 6 encased nut 4 parts are set on request is a semi-girder, the vertical prestressing bar 1a of different stretching force cap nut 4 parts is different with the tightness degree of nut 4, simultaneously nut 4 and anchor plate 3 to compress degree different, can infer, different stretching forces, it is that a semi-girder has different rigidity that vertical prestressing bar 1a top is provided with revealed section 6 encased nut 4 parts on request, then mutually different natural frequencys should be arranged, utilize the relation of natural frequency and rigidity, measure natural frequency, infer rigidity, from the variation acquisition stretching force of rigidity.

Calculate stretching force by following two formulas:

$({\mathrm{F\&omega;}}^2-G_3){\mathrm{<figure-callout\; id="2"\; label="k"\; filenames="Y20082015946200092.png"\; state="\{\{state\}\}">k</figure-callout>}}_2^2+({\mathrm{E\&omega;}}^2-G_1){\mathrm{<figure-callout\; id="2"\; label="k"\; filenames="Y20082015946200092.png"\; state="\{\{state\}\}">k</figure-callout>}}_2+{\mathrm{A\&omega;}}^2=0---\left(1\right)$

In the formula: ω is the single order vibration frequency of vertical prestressing bar 1a revealed section 6

$E=[m_2(\frac{1}{4}{L}_3{\mathrm{<figure-callout\; id="2"\; label="L"\; filenames="Y20082015946200092.png"\; state="\{\{state\}\}">L</figure-callout>}}_2^4-\frac{1}{15}{\mathrm{<figure-callout\; id="2"\; label="L"\; filenames="Y20082015946200092.png"\; state="\{\{state\}\}">L</figure-callout>}}_2^5)+\frac{2}{3}{\mathrm{<figure-callout\; id="3"\; label="ML"\; filenames="Y20082015946200092.png"\; state="\{\{state\}\}">ML</figure-callout>}}_3^4]\&CenterDot;\frac{{2\mathrm{LL}}_1-L_1^2}{{2\left(\mathrm{EI}\right)}^2}+[m_2(\frac{1}{3}{L}_3{\mathrm{<figure-callout\; id="2"\; label="L"\; filenames="Y20082015946200092.png"\; state="\{\{state\}\}">L</figure-callout>}}_2^3-\frac{1}{12}{\mathrm{<figure-callout\; id="2"\; label="L"\; filenames="Y20082015946200092.png"\; state="\{\{state\}\}">L</figure-callout>}}_2^4)+\frac{2}{3}{\mathrm{<figure-callout\; id="3"\; label="ML"\; filenames="Y20082015946200092.png"\; state="\{\{state\}\}">ML</figure-callout>}}_3^3]\&CenterDot;\frac{{3\mathrm{LL}}_1^2-L_1^3}{6{\left(\mathrm{EI}\right)}^2}$

$F=\frac{1}{{\left(\mathrm{EI}\right)}^2}[m_2(\frac{1}{252}{\mathrm{<figure-callout\; id="2"\; label="L"\; filenames="Y20082015946200092.png"\; state="\{\{state\}\}">L</figure-callout>}}_2^7-\frac{1}{36}{L}_3{\mathrm{<figure-callout\; id="2"\; label="L"\; filenames="Y20082015946200092.png"\; state="\{\{state\}\}">L</figure-callout>}}_2^6+\frac{1}{20}{\mathrm{<figure-callout\; id="3"\; label="L"\; filenames="Y20082015946200092.png"\; state="\{\{state\}\}">L</figure-callout>}}_3^2{\mathrm{<figure-callout\; id="2"\; label="L"\; filenames="Y20082015946200092.png"\; state="\{\{state\}\}">L</figure-callout>}}_2^5)+\frac{1}{9}{\mathrm{<figure-callout\; id="3"\; label="ML"\; filenames="Y20082015946200092.png"\; state="\{\{state\}\}">ML</figure-callout>}}_3^6]$

$G_1=\frac{1}{2\mathrm{EI}}({2\mathrm{LL}}_1-L_1^2){\mathrm{<figure-callout\; id="3"\; label="L"\; filenames="Y20082015946200092.png"\; state="\{\{state\}\}">L</figure-callout>}}_3+\frac{1}{6\mathrm{EI}}({3\mathrm{LL}}_1^2-L_1^3)$

${\mathrm{<figure-callout\; id="3"\; label="G"\; filenames="Y20082015946200092.png"\; state="\{\{state\}\}">G</figure-callout>}}_3=\frac{1}{3\mathrm{<figure-callout\; id="3"\; label="EI\; L"\; filenames="Y20082015946200092.png"\; state="\{\{state\}\}">EI</figure-callout>}}{L}_{}^{}{}_3^3$

Wherein I is the bendind rigidity of the revealed section 6 that is provided with on request of vertical prestressing bar 1a top, and E is the elastic modulus of the revealed section 6 that is provided with on request of vertical prestressing bar 1a top, m ₂The quality of the unit length of the revealed section 6 that is provided with on request for vertical prestressing bar 1a top, M is the quality of acceleration transducer 7 and magnetic force suction base 71.

The k that (1) formula is tried to achieve ₂The substitution following formula:

T＝-6.9507(k ₂) ⁵+45.113(k ₂) ⁴-95.719(k ₂) ³+83.531(k ₂) ²-22.688(k ₂)+1.4945(2)

T is the stretching force of vertical prestressing bar 1a revealed section 6.

Vertical prestressing bar revealed section length L in the foregoing description ₂Be 116mm, measured fundamental frequency is 753.1Hz, and then stretching force is 45.63 tons.

Below only be preferred embodiment of the present utility model, according to above-mentioned design of the present utility model, those skilled in the art also can make various modifications and conversion to this.For example, vertical prestressing bar top is provided with revealed section on request, and revealed section reaches the Fast Installation sensor through magnetic force suction base or rubber cement or gypsum mud, and sensor is installed in the different position of vertical prestressing bar, signal analyzer and notebook computer partial function are united two into one, and the principle relational expression is solidificated in the instrument that unites two into one, signal picker connects with computing machine etc. and to interconnect and the modification and the conversion of structure, and calculation relational expression is in the correction that does not change under the principle situation.Yet similar this conversion and modification all belong to essence of the present utility model.

Claims (6)

1, detection system based on concrete box beam bridge web vertical pre-stress rib stretching force, it is characterized in that it comprises deformed bar (1), be placed in the outer corrugated bushing (2) of deformed bar (1) and reach the fixedly anchor plate (3) of corrugated bushing (2), nut (4), make its (1) bottom vertically be embedded in the vertical prestressing bar (1a) that becomes concrete box beam bridge web (5) in the concrete box beam bridge web (5) through stretch-draw in advance, in vertical prestressing bar (1a) top revealed section (6) is set, this revealed section (6) is established an acceleration transducer (7) and click resonator (8), acceleration transducer (7) and data acquisition unit (9), notebook computer (10) and power supply (103) are electrically connected, and signal analysis device (101) installation and operation that is used for connecting data acquisition unit (9) is in notebook computer (10).

2, the detection system based on concrete box beam bridge web vertical pre-stress rib stretching force according to claim 1 is characterized in that acceleration transducer (7) is to be fixed on vertical prestressing bar (1a) top revealed section (6) top end through magnetic force suction base (71) or rubber cement (72) or gypsum mud (73).

3, the detection system based on concrete box beam bridge web vertical pre-stress rib stretching force according to claim 1 is characterized in that the direction of vibration of acceleration transducer (7) is perpendicular to vertical prestressing bar (1a) top revealed section (6) axis.

4, the detection system based on concrete box beam bridge web vertical pre-stress rib stretching force according to claim 1 is characterized in that the length of vertical prestressing bar (1a) top revealed section (6) should be greater than 2.5 times of vertical prestressing bar (1a) diameter.

5, the detection system based on concrete box beam bridge web vertical pre-stress rib stretching force according to claim 1 is characterized in that the length of vertical prestressing bar (1a) top revealed section (6) should be greater than stretching construction length in reserve 80mm.

6, the detection system based on concrete box beam bridge web vertical pre-stress rib stretching force according to claim 1, it is characterized in that the action of click resonator (8) call instruction, click resonator (8) makes vertical prestressing bar (1a) revealed section (6) and acceleration transducer (7) vibration, and the direction of vibration of acceleration transducer (7) is perpendicular to vertical prestressing bar (1a) top revealed section (6) axis.

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