CN201329377Y - Drilling tool hydraulic full automatic straightening machine - Google Patents
Drilling tool hydraulic full automatic straightening machine Download PDFInfo
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- CN201329377Y CN201329377Y CNU2008203030032U CN200820303003U CN201329377Y CN 201329377 Y CN201329377 Y CN 201329377Y CN U2008203030032 U CNU2008203030032 U CN U2008203030032U CN 200820303003 U CN200820303003 U CN 200820303003U CN 201329377 Y CN201329377 Y CN 201329377Y
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Abstract
The utility model discloses a drilling tool hydraulic full automatic straightening machine, which is characterized by comprising a work-piece rotation and angle measuring device (1), a compression device (2), a straightening cushion block device (3), a machine body (4), a right end supporting device (5), a curvature detecting device (6) and a straightening skeleton door (8), wherein the machine body (4) is provided with the work-piece rotation and angle measuring device (1), and the work-piece rotation and angle measuring device (1) and the compression device (2) fix one end of a work-piece (9), and the other end of the work-piece (9) is supported by the right end supporting device (5), and the middle part of the work-piece (9) is supported by the straightening cushion block device (3), and the curvature detecting device (6) slides on the upper surface of the machine body (4) to detect the work-piece (9), and the straightening skeleton door (8) slides above the machine body (4) to straighten the work-piece (9). The drilling tool hydraulic full automatic straightening machine has high measurement precision, easy straightening and simple operation.
Description
Technical field
The utility model relates to straightener, especially relates to the full-automatic straightener of a kind of drilling tool hydraulic pressure.
Background technology
Drilling tools a large amount of in the drilling engineering of petroleum industry bend after use easily, and the drilling tool after the bending must be by coming into operation after the alignment once more.At present, all kinds of pressure point formula alignment equipment of China mainly are experience and the manual operations by the operator, and labour intensity is big, and efficient is low, are to detect by the artificialvision to flexibility, and precision can not guarantee, and can not store the alignment parameter of workpiece.
The utility model content
The purpose of this utility model provides a kind of certainty of measurement height, the full-automatic straightener of drilling tool hydraulic pressure that alignment is easier, simple to operate.
In order to achieve the above object, the utility model adopts following technical scheme: the full-automatic straightener of a kind of drilling tool hydraulic pressure, comprise workpiece rotation and angle measurement unit, hold down gag, the alignment pad device, body, the right-hand member supporting arrangement, the flexibility checkout gear, alignment gantry, workpiece rotation and angle measurement unit wherein are installed on body, one end of workpiece rotation and angle measurement unit and hold down gag fixation workpiece, the other end at workpiece is supported with the right-hand member supporting arrangement, be supported with the alignment pad device at the workpiece medium position, the flexibility checkout gear detects workpiece in the body upper surface slide, and alignment gantry is mobile alignment workpiece above body.
The full-automatic straightener of described drilling tool hydraulic pressure also comprises self-cleaning device, and self-cleaning device cleans straightener in the body upper surface slide.
Workpiece rotation and angle measurement unit in the utility model, it not only can drive the workpiece rotation, and can measure the angle of workpiece, it is in the process that drives the workpiece rotation, the hold down gag workpiece pressing, be convenient to workpiece rotation and angle measurement unit like this and in rotary course, can drive the workpiece rotation, the part of in workpiece rotation and the angle measurement unit workpiece angle being measured connects with microcomputer, alignment pad device on the body and right-hand member supporting arrangement can be in the body upper surface slide, simultaneously workpiece is played supporting role, the alignment pad device is connected with microcomputer, the flexibility checkout gear also can slide at the body upper surface, simultaneously workpiece is detected, the flexibility checkout gear is connected with microcomputer, and there is roller lower end, alignment gantry, and whole alignment gantry can be in body two side shiftings, the pressure head at alignment gantry carries out alignment to workpiece after moving to correct position above the body, alignment gantry also connects with microcomputer.
The utlity model has following advantage:
(1) the full-automatic straightener of the utility model drilling tool hydraulic pressure be at drilling rod and the flexural deformation of drill collar series products and automatic detection coalignment, have the certainty of measurement height, can adapt to various workpieces, can demonstration and store operational parameters and easy simple to operate, improve production efficiency greatly, alleviated operator's labour intensity.
(2) in the automatic aligning process, actions such as the flexibility measurement of workpiece, alignment point location, pressurization alignment and flexibility inspection are all finished automatically, the accuracy that this has guaranteed measurement result has to a great extent improved production efficiency, has alleviated operator's labour intensity simultaneously.
(3) the utlity model has the function of setting the restriction of maximum modified amount, protect workpiece can not broken or pressure break effectively, thereby guarantee work safety by excessive correction.
(4) the utlity model has the demonstration and the memory function of the alignment parameter of workpiece, the man-machine dialog interface of full Chinese is attractive in appearance, pure and fresh, has made things convenient for operating personnel's study, operation.
(5) TT﹠C software in the utility model microcomputer has adaptation function, can be according to the different correction sizes of adjusting automatically of workpiece amount of bow, to adapt to the different requirements of workpiece flexibility difference to the alignment stroke, the artificial aligning method of full-scope simulation.
(6) the utility model can find crooked maximum point automatically according to the flexibility of workpiece, carries out automatic aligning then; And have preferential alignment point selection function, can set the alignment order of each measurement point.
(7) after the utility model automatic aligning working cycles was finished, the alignment function was differentiated workpiece automatically and whether is satisfied tolerance, and self-emptying.
(8) the utility model possesses manual adjustment function, and the operator can operate each motor unit of straightener respectively, to adjust machine performance.
(9) all hydraulic element all has independently hydraulic circuit in the utility model, and is provided with safety guard
(10) the utility model standard-sized sheet alignment parameter setting interface of putting greatly facilitates system debug, and the user can adjust operational factor as required at any time.
(11) the utility model can be stored the very-large database system of workpiece, satisfies user's production demand fully.
(12) the utility model data acquisition unit at a high speed can be finished accurate data sampling, thereby has guaranteed the alignment precision and the alignment efficient of equipment.
(13) function software in the utility model microcomputer is based on Chinese Windows system platform, and professional industrial computer is as the human-computer dialogue window, and by picture and text demonstration intuitively, makeover process information can dynamic observe.
(14) deixis at position, automatic diagnosis generic failure place is arranged in the utility model microcomputer, plant maintenance is convenient.
(15) the utility model computer printing output unit can the PRN device operational factor, information such as alignment situation.
Description of drawings
Fig. 1 is a front view of the present utility model;
Fig. 2 is the left view of Fig. 1.
The specific embodiment
Structure such as Fig. 1 of the full-automatic straightener of a kind of drilling tool hydraulic pressure of the utility model, shown in Figure 2: mainly by workpiece rotation and angle measurement unit 1, hold down gag 2, alignment pad device 3, body 4, right-hand member supporting arrangement 5, flexibility checkout gear 6, self-cleaning device 7, alignment gantry 8 is formed, also have microcomputer and the supporting use of the utility model, workpiece rotation and angle measurement unit 1 wherein are installed on body 4, one end of workpiece rotation and angle measurement unit 1 and hold down gag 2 fixation workpieces 9, the other end at workpiece 9 is supported with right-hand member supporting arrangement 5, be supported with alignment pad device 3 at workpiece 9 medium positions, flexibility checkout gear 6 detects workpiece 9 in body 4 upper surface slide, and alignment gantry 8 is mobile alignment workpiece 9 above body 4.Self-cleaning device 7 cleans body in body 4 upper surface slide.
In the utility model, the structure and the function of each parts are as follows:
(1) body
The workbench of body is that the table top of two 7000mm and 1 6000mm combines.The support of body adopts welded-steel plate construction, and whole fuselage can be regulated, and precision is controlled in the 1mm.Work top adopts the 45# steel assembly welding of 40mm, is processed by lathe manufacturer again.
In the body side directive wheel and position-limit mechanism are installed.During alignment, the alignment body fits tightly forms an alignment working face together, thereby reaches workbench and fuselage bears alignment power jointly.
(2) flexibility checkout gear
Being made up of sensor and drive unit etc., mainly is to finish fast workpiece is detected.
(3) alignment gantry
Mainly form by pressure head, alignment workbench, rotary drive mechanism, hydraulic system etc.Major function is the alignment work of finishing workpiece.
(4) workpiece rotation and angle measurement unit
By motor, angle measurement system, hydraulic pressure head, independently hydraulic system, electric-control system etc. are formed.Compressed and unclamped by hydraulic pressure components and parts commanders, the angle measurement system needs the angle of alignment to issue microcomputer accurately workpiece to carry out record simultaneously.
(5) right-hand member supporting arrangement
It is to finish under the situation of load not having that the right-hand member supporting arrangement moves, and workpiece is played supporting role, for fixed.
(6) alignment pad device
About the alignment cushion block is divided into two, two all have drive unit separately.When the alignment point of known workpiece, about two cushion blocks just move to the relevant position by the instruction that microcomputer sends.It is to finish under the situation of load not having that the alignment cushion block moves.
The utility model operation principle is:
The full-automatic straightener of the utility model drilling tool hydraulic pressure mainly adopts the crooked aligning method of pressure to carry out alignment.After workpiece 9 is delivered to workbench on the body 4 by feeding mechanism, workpiece rotation and angle measurement unit 1 and workpiece pressuring clamping device 2 drive workpiece 9 rotations, flexibility checkout gear 6 carries out spiral to workpiece 9 successively and detects, and testing result is delivered to microcomputer handle, the pointwise alignment is carried out to workpiece 9 in alignment gantry 8 under the commander of microcomputer.
According to the straightening technology requirement, each the process cycles action of this drilling tool alignment hydraulic host machine is: drilling rod is around self axis rotation; Alignment gantry 8 (hydraulic host machine) framework is along the drill rod axis translation, and step by step near drilling rod, alignment pressure head moves down presses the school, the pressurize time-delay, and backhaul also stops.Technological process action feature according to such has adopted gantry line main machine structure.
After workpiece arrives the alignment station, workpiece rotation and angle measurement unit 1 and workpiece pressuring clamping device 2 drive workpiece and rotate at a slow speed, carry out the helical buckling degree by 6 pairs of workpiece of flexibility checkout gear and detect, simultaneously the detection data are passed to microcomputer and store and handle.
The alignment portal frame at mobile alignment gantry 8 is wanted the coordinate position of alignment to workpiece, and workpiece rotation and angle measurement unit 1 and workpiece pressuring clamping device 2 rotate to the angle that needs alignment with workpiece, again by pressure head to the workpiece alignment of exerting pressure.When pressure head after for the first time alignment is finished to workpiece, drive workpiece by workpiece rotation and angle measurement unit 1 and workpiece pressuring clamping device 2 again and be rotated, flexibility checkout gear 6 detects alignment situations of workpiece again.If reach the alignment standard, then workpiece is delivered on the discharge rack by discharging mechanism.If also must carry out alignment to workpiece, microcomputer will send instruction control portal frame and finish the work.
More than whole process all finish by microcomputer control, need not manual intervention.
The host computer that the utility model uses adopts the industrial computer PC, has good man computer interface and abundant software control management function, makes the operator be very easy to, fast grasp using system.
The full-automatic straightener of the utility model hydraulic pressure adopts Imported High-performance PLC to detect and alignment process control, high-speed data acquisition and high-speed counting, to guarantee the reliability and stability of complete machine.
High-power servomotor is all adopted in the driving of each moving component of the utility model, thereby makes complete machine have very highland response speed and mobile reposefully.
The utility model adopts multiple sensors (temperature, pressure, displacement and angle etc.) to guarantee the school pipe precision of hydraulic straightening machine.
Claims (2)
1. full-automatic straightener of drilling tool hydraulic pressure, it is characterized in that: comprise workpiece rotation and angle measurement unit (1), hold down gag (2), alignment pad device (3), body (4), right-hand member supporting arrangement (5), flexibility checkout gear (6), alignment gantry (8), workpiece rotation and angle measurement unit (1) wherein are installed on body (4), one end of workpiece rotation and angle measurement unit (1) and hold down gag (2) fixation workpiece (9), the other end at workpiece (9) is supported with right-hand member supporting arrangement (5), be supported with alignment pad device (3) at workpiece (9) medium position, flexibility checkout gear (6) detects workpiece (9) in body (4) upper surface slide, and alignment gantry (8) are at body (4) top mobile alignment workpiece (9).
2. the full-automatic straightener of drilling tool hydraulic pressure according to claim 1 is characterized in that: also comprise self-cleaning device (7), self-cleaning device (7) is in body (4) upper surface slide.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008203030032U CN201329377Y (en) | 2008-11-28 | 2008-11-28 | Drilling tool hydraulic full automatic straightening machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008203030032U CN201329377Y (en) | 2008-11-28 | 2008-11-28 | Drilling tool hydraulic full automatic straightening machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201329377Y true CN201329377Y (en) | 2009-10-21 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008203030032U Expired - Fee Related CN201329377Y (en) | 2008-11-28 | 2008-11-28 | Drilling tool hydraulic full automatic straightening machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201329377Y (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101862767A (en) * | 2010-05-27 | 2010-10-20 | 中国海洋石油总公司 | Automation straightener for drilling tool |
| CN102240704A (en) * | 2011-05-17 | 2011-11-16 | 马鞍山钢铁股份有限公司 | Hollow roller way straightening device and straightening method |
| CN102513410A (en) * | 2011-12-27 | 2012-06-27 | 长春汇凯科技有限公司 | Radial runout measuring method for straightening machine long axis workpiece, and device thereof |
| CN103394550A (en) * | 2013-07-29 | 2013-11-20 | 长春机械科学研究院有限公司 | Non-contact straightening point confirming method for straightness of rectangular-section long-rail work piece |
| CN103418642A (en) * | 2012-05-18 | 2013-12-04 | 长江润发机械股份有限公司 | Elevator guide rail precision leveler |
| CN104353707A (en) * | 2014-11-06 | 2015-02-18 | 重庆帅昌机械制造有限公司 | Quick workpiece moving device of large-sized straightening machine |
| CN104438913A (en) * | 2014-10-30 | 2015-03-25 | 东莞市青麦田数码科技有限公司 | Quick workpiece moving device of hydraulic straightening machine |
| CN104993418A (en) * | 2015-07-17 | 2015-10-21 | 中国电力科学研究院 | A splicing sleeve protector mating straightener for large-section conductors |
| CN108637040A (en) * | 2018-05-10 | 2018-10-12 | 无锡太博泵业有限公司 | A kind of high intensity pump shaft coalignment |
| CN109570275A (en) * | 2018-12-18 | 2019-04-05 | 新疆如意纺织服装有限公司 | Roving flyer means for correcting |
| CN112792942A (en) * | 2021-01-06 | 2021-05-14 | 江西省雅瑞泰橱业有限公司 | High-end wood straightening equipment for wooden furniture |
-
2008
- 2008-11-28 CN CNU2008203030032U patent/CN201329377Y/en not_active Expired - Fee Related
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101862767A (en) * | 2010-05-27 | 2010-10-20 | 中国海洋石油总公司 | Automation straightener for drilling tool |
| CN102240704A (en) * | 2011-05-17 | 2011-11-16 | 马鞍山钢铁股份有限公司 | Hollow roller way straightening device and straightening method |
| CN102513410A (en) * | 2011-12-27 | 2012-06-27 | 长春汇凯科技有限公司 | Radial runout measuring method for straightening machine long axis workpiece, and device thereof |
| CN102513410B (en) * | 2011-12-27 | 2014-01-29 | 长春汇凯科技有限公司 | Radial runout measuring method for straightening machine long axis workpiece, and device thereof |
| CN103418642B (en) * | 2012-05-18 | 2015-09-09 | 长江润发机械股份有限公司 | A kind of elevator guide rail precision leveler |
| CN103418642A (en) * | 2012-05-18 | 2013-12-04 | 长江润发机械股份有限公司 | Elevator guide rail precision leveler |
| CN103394550A (en) * | 2013-07-29 | 2013-11-20 | 长春机械科学研究院有限公司 | Non-contact straightening point confirming method for straightness of rectangular-section long-rail work piece |
| CN104438913A (en) * | 2014-10-30 | 2015-03-25 | 东莞市青麦田数码科技有限公司 | Quick workpiece moving device of hydraulic straightening machine |
| CN104353707A (en) * | 2014-11-06 | 2015-02-18 | 重庆帅昌机械制造有限公司 | Quick workpiece moving device of large-sized straightening machine |
| CN104993418A (en) * | 2015-07-17 | 2015-10-21 | 中国电力科学研究院 | A splicing sleeve protector mating straightener for large-section conductors |
| CN104993418B (en) * | 2015-07-17 | 2018-05-04 | 中国电力科学研究院 | A kind of supporting straightener of connecting tube used for large-section conducting wire protective device |
| CN108637040A (en) * | 2018-05-10 | 2018-10-12 | 无锡太博泵业有限公司 | A kind of high intensity pump shaft coalignment |
| CN109570275A (en) * | 2018-12-18 | 2019-04-05 | 新疆如意纺织服装有限公司 | Roving flyer means for correcting |
| CN112792942A (en) * | 2021-01-06 | 2021-05-14 | 江西省雅瑞泰橱业有限公司 | High-end wood straightening equipment for wooden furniture |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20091021 Termination date: 20091228 |