CN201326159Y - Novel chain transmission type road sweeper - Google Patents

Novel chain transmission type road sweeper Download PDF

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Publication number
CN201326159Y
CN201326159Y CNU200820216354XU CN200820216354U CN201326159Y CN 201326159 Y CN201326159 Y CN 201326159Y CN U200820216354X U CNU200820216354X U CN U200820216354XU CN 200820216354 U CN200820216354 U CN 200820216354U CN 201326159 Y CN201326159 Y CN 201326159Y
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China
Prior art keywords
road
cleaning
sweeper
chain
rubbish
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Expired - Fee Related
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CNU200820216354XU
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Chinese (zh)
Inventor
庞晓琛
郭红
曹红卫
宋建蓉
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Jiangyin Polytechnic College
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Jiangyin Polytechnic College
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Priority to CNU200820216354XU priority Critical patent/CN201326159Y/en
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Abstract

The utility model relates to a novel chain transmission type road sweeper for mechanically cleaning the roads. The road sweeper comprises a chassis (1), a vehicle body (2), a garbage bucket (3), a garbage collecting box (4), a cleaning mechanism (5), a lifting mechanism (6), a disc brush (7) and a DC motor. The cleaning mechanism (5) comprises a main chain wheel (5, 1), a bracket (5, 2), sweeping threads (5, 3), a sleeve roller chain (5, 4), a driven chain wheel (5, 5), a tensioning wheel (5, 6) and a garbage towing plate (5, 7). The main chain wheel (5, 1) and the driven chain wheel (5, 5) are respectively installed at two ends of the bracket(5, 2); the tensioning wheel (5, 6) is installed at the middle part of the bracket (5, 2); the sleeve roller chain (5, 4) surround the main chain wheel (5, 1), the driven chain wheel (5, 5) and the sleeve roller chain (5, 4); the sweeping threads(5, 3) are installed at the external edge of the sleeve roller chain (5, 4); the garbage towing plate (5, 7) is installed on the bracket(5, 2) and placed at the external edge of the sleeve roller chain (5, 4); and the main chain wheel (5, 1) is connected with the DC motor through a clutch. The road sweeper has the advantages of small energy consumption, small overall vibration and low noise.

Description

Novel chain drive formula road scavenging vehicle
(1) technical field
The utility model relates to a kind of road scavenging vehicle, especially relates to a kind of novel chain drive formula road scavenging vehicle.Be mainly used in the machinery cleaning of road.Belong to the sanitation equipment technical field.
(2) background technology
Along with the progress of society, quickening of urbanization process, the increasing of urban population, urban road extends in continuous expansion, and communal facilities is constantly newly-built, and the rubbish output increases sharply, so the method for hand sweeping road can not satisfy the requirement of situation far away.Because pavement cleaning vehicle can improve the environmental sanitation level greatly, reduce cleaner's labour intensity, so pavement cleaning vehicle has obtained significant progress.At present, the development of pavement cleaning vehicle mainly is a both direction: the one, and the dust-absorption sweeping type road-sweeper, also having one is the pure sweeping road-sweeper.
Dust-absorption sweeping type road-sweeper structure is by chassis, assistant engine, blower fan, dustbin, water tank, side panel brush, horizontal columns brush, suction inlet and air outlet etc. are formed voluntarily.Assistant engine, blower fan are positioned at driver's cabin rear, chassis, generally connect by fluid coupling or dry friction clutch.The dustbin of volume maximum is positioned at the chassis postmedian, and its rear portion and vehicle frame are hinged, and a tipping hydraulic cylinder is arranged at front portion or bottom, is hinged between dustbin and the vehicle frame.Water tank can be made of one with dustbin, is positioned at the dustbin bottom, or is fixed in dustbin below or other position as an individual components.The side panel brush is fixed on both sides, vehicle frame middle part.Horizontal columns brush is positioned at the vehicle frame below, can be left or right avertence change certain angle, do to cooperate left hand plate brush or right side dish dataller.Suction inlet is positioned at the position after a while of side panel brush and horizontal columns brush.The dust-absorption sweeping type road-sweeper is when work, at first select left side or right side operating type, corresponding side panel brush and horizontal columns brush are placed duty by the operating type requirement, side panel brush and horizontal columns brush coordinating operation in the road-sweeper traveling process, the horizontal impelling of rubbish to suction inlet the place ahead, is formed a rubbish band.When suction inlet process rubbish band, the rubbish grit is sucked suction pipe, be transported in the dustbin.The rubbish grit will experience dust removal process several times entering suction inlet through in the process of dustbin, and in dustbin, the carrier gas after the dedusting is discharged from air outlet with the detention of rubbish grit.The dust-absorption sweeping type road-sweeper be use in the world the most general, the road-sweeper that kind is maximum.The dust-absorption sweeping type road-sweeper not only has dry type and wet type, and various structural shape has.The vacuum dust-absorption sweeping type is to utilize negative pressure to collect rubbish; Brush use cylindrical brush, dish brush focus on rubbish on the conveyor, deliver in the dustbin then, or directly are thrown in the rubbish hopper.According to the method that rubbish is discharged, road-sweeper also can be divided into turning over before the hopper and turns over formula etc. after turning over formula and lift bucket behind formula, the hopper.This type road-sweeper utilizes four nozzles that are installed in the broom front that the road surface is squirted, four disc type brushes are swept to assigned position with pavement garbage, the high pressure positive blower of dust produces the air-flow of high-speed motion, form stronger negative pressure at the suction nozzle place, rubbish is sucked hopper, because the hopper space is strengthened suddenly, air velocity through the suction nozzle suction pipe reduces suddenly, through once more with spray the bonding dust of moisture, rubbish, the particle that density is bigger sinks down into the hopper bottom in action of gravity, leaf, paper etc. are blocked by gauze wire cloth, through the hopper dividing plate air is further evolved again, after blower fan, exhaust hood is discharged.The brush of present dust-absorption sweeping type road-sweeper and suction nozzle arrangement form mainly contain to crouch in the rearmounted suction nozzle of mid-four brushes, the mid-four brushes+suction nozzle and sweep about rearmounted suction nozzle, mid-both sides upright sweeping+centre and can turn round long crouching and sweep, split both sides and be not with three kinds of forms of the short suction nozzle of blowback.The road-sweeper of preposition two brushes+mid-two brushes, mid-suction nozzle has that cleaning is directly perceived, the cleaning effect better, suck granularity big (100mm), inhale the higher (characteristics such as 3~20km/h) of the speed of sweeping, but thicker because of preposition brush at dust, when pressing dirt undesirable, the dust of being kicked up can directly influence driver's sight line, and front overhang is longer; Upright sweeping+centre can be turned round long crouching and sweeps, splits both sides and can not clean the road both sides with the road-sweeper of the short suction nozzle form of blowback about mid-both sides, but cleaning speed is slow, cleaning width narrow (2.2m), suck that granularity is less, secondary pollution is bigger, and former sand-lime road cleaning effect is not good enough.
Blower fan is not installed on the pure sweeping road-sweeper, and its cleaning work is to sweep by the limit rubbish in roadside is swept under the sweeping machine, by rolling and brushing or rolling and brushing+material casting mechanism rubbish is swept dustbin again.Just developed the drum-type road-sweeper as far back as twentieth century.Afterwards, along with the exploitation and the development of dust-absorption sweeping type road-sweeper, the drum-type road-sweeper was little by little replaced by the dust-absorption sweeping type road-sweeper.The drum-type road-sweeper is just swept (throwing) by the machinery cleaning with rubbish and is gone into dustbin, so need not to carry out wet dust removal or dry dust removal.Sweeping machine dust not when making cleaning work, the front of drum-type sweeping machine generally all is provided with sprinkler head.Drum-type road-sweeper operating principle such as Fig. 1: the drum-type sweeping machine moves ahead, and cylinder clockwise rotates simultaneously, and dustbin is swept and be thrown into to rubbish, because cylinder is circular, so will have certain initial velocity just can make it enter dustbin to rubbish.The advantage of this road-sweeper is: simple in structure, cheap, and can be in the small space operation.Shortcoming is: vibration and noise are bigger, influence environment, and operating personnel's health is had than macrolesion.Simultaneously, reentrainment of dust is serious, needs watering to cooperate.
(3) summary of the invention
The purpose of this utility model is to overcome above-mentioned deficiency, provides that a kind of energy consumption is little, the vibrations of car load and the little novel chain drive formula road scavenging vehicle of noise.
The purpose of this utility model is achieved in that a kind of novel chain drive formula road scavenging vehicle, comprise the chassis, vehicle body, refuse hopper, garbage collection box, cleaning agency, lifting mechanism, dish brush and dc motor, described dc motor is positioned at driver's cabin rear on the chassis, be connected with cleaning agency by clutch, garbage collection box is positioned at the chassis postmedian, the vehicle body of its rear portion and described road-sweeper is hinged, one lifting mechanism is arranged at front portion or bottom, this lifting mechanism is a tipping hydraulic cylinder, this tipping hydraulic cylinder rear end and vehicle body are hinged, front end and refuse hopper are hinged, and the dish brush is fixed on the body forward structure both sides.
Described cleaning agency comprises drive sprocket, support, sweeps silk, bushroller chain, driven sprocket, regulating wheel and rubbish planker, described drive sprocket and driven sprocket are installed on the two ends of support respectively, tensioner apparatus is in the centre of support, bushroller chain is looped around on described drive sprocket, driven sprocket and the bushroller chain, described outer rim of sweeping silk device at bushroller chain, the rubbish carriage device is on support, and placing the outer rim of bushroller chain, described drive sprocket is connected with dc motor by clutch.
Novel chain drive formula road scavenging vehicle is when work, and the dish brush places duty by the operating type requirement, and dish brush coordinating operation in the road-sweeper traveling process to car central authorities, forms a rubbish band with the horizontal impelling of rubbish.When cleaning agency process rubbish band, cleaning agency work sweeps refuse hopper with the rubbish grit along the rubbish planker, and when the refuse hopper collection was full, lifting mechanism work with refuse hopper lifting, upset, was delivered to rubbish in the garbage collection box.
Because this cleaning agency refuse collection mode is that rubbish sweeps refuse hopper by the rubbish planker, thus the process of rubbish impelling do not had, less demanding to the rotating speed of sprocket wheel, reduced reentrainment of dust.
The characteristics of this cleaning agency:
1, owing to be the pure sweeping structure, energy consumption is low;
2, owing to adopt chain and sprocket driving device, make rubbish enter refuse hopper, greatly reduce the rotating speed of driving wheel, make the vibrations of car load and noise very little, and improved the cleaning effect without impelling.
(4) description of drawings
Fig. 1 is the Facad structure schematic diagram of present drum-type road-sweeper.
Fig. 2 is the Facad structure schematic diagram of the novel chain drive formula of the utility model road scavenging vehicle.
Fig. 3 is the left side view of Fig. 2.
Fig. 4 is a cleaning agency structural representation of the present utility model.
Among the figure: chassis 1, vehicle body 2, refuse hopper 3, garbage collection box 4, cleaning agency 5, lifting mechanism 6, dish brush 7, cylinder 8; Drive sprocket 5.1, support 5.2, sweep silk 5.3, bushroller chain 5.4, driven sprocket 5.5, regulating wheel 5.6, rubbish planker 5.7.
(5) specific embodiment
Referring to Fig. 2~3, the utility model relates to a kind of novel chain drive formula road scavenging vehicle, mainly is made up of chassis 1, vehicle body 2, refuse hopper 3, garbage collection box 4, cleaning agency 5, lifting mechanism 6, dish brush 7, water tank and dc motor (not shown) etc.Described dc motor is positioned at driver's cabin rear on the chassis 1, is connected with sprocket wheel by clutch, drives cleaning agency work.The garbage collection box 4 of volume maximum is positioned at chassis 1 postmedian, the vehicle body 2 of its rear portion and described road-sweeper is hinged, and a lifting mechanism 6 is arranged at front portion or bottom, and this lifting mechanism 6 is a tipping hydraulic cylinder, this tipping hydraulic cylinder rear end and vehicle body 2 are hinged, and front end and refuse hopper 3 are hinged.Water tank can be made of one with garbage collection box 4, is positioned at garbage collection box 4 bottoms, or is fixed in garbage collection box 4 belows or other position as an individual components.Dish brush 7 is fixed on vehicle body 2 front part sides.
Referring to Fig. 4, described cleaning agency 5 mainly by drive sprocket 5.1, support 5.2, sweep silk 5.3, bushroller chain 5.4, driven sprocket 5.5, regulating wheel 5.6 and rubbish planker 5.7 and form.Described drive sprocket 5.1 and driven sprocket 5.5 are installed on the two ends of support 5.2 respectively, and regulating wheel 5.6 is installed on the centre of support 5.2, and bushroller chain 5.4 is looped around on described drive sprocket 5.1, driven sprocket 5.5 and the bushroller chain 5.4.Described outer rim of sweeping silk 5.3 devices at bushroller chain 5.4, rubbish planker 5.7 installs on support 5.2, and places the outer rim of bushroller chain 5.4.Its course of work is as follows: drive sprocket 5.1 rotates, and drives bushroller chain 5.4 and sweeps silk 5.3 work, sweeps rubbish to rubbish planker 5.7, at last rubbish is swept refuse hopper, and wherein drive sprocket links to each other with dc motor.
The experiment of cleaning speed and research:
If the operating rate of road-sweeper is constant, the cleaning speed that improves the road-sweeper sprocket wheel will make sweeps the absolute velocity increase of wire connection place with respect to the road surface.Road-sweeper should be able to make the absolute velocity (size and Orientation) of sweeping the wire connection place for best according to concrete condition (particle diameter of degree of contamination, rubbish grit and density) the control and regulation cleaning speed on operation road surface and the working speed of bristle.At this moment, if merely in sweeping efficiency, even adopt lower absolute velocity also can satisfy the operation needs.When velocity attitude not good, then must with bigger absolute velocity, power consumption and to sweep a wear extent be cost, could satisfy the operation working condition requirement.
For the relation between research cleaning speed and the cleaning effect, carried out the road-cleaning experiment.
This road-sweeper road-cleaning experiment is to carry out on based on the highway pavement of the grains of sand, and the tiny grains of sand and dust rubbish are more uniformly distributing on the road surface.(in order to reflect the cleaning result, experiment specially is chosen in the more road surface of rubbish and carries out).Road-sweeper will carry out cleaning work on this road surface, road-sweeper makes up by this road surface with the different speed of a motor vehicle and different chain wheel speeds, observe the clean level on road surface, cleaning back and what and distributional pattern thereof of the residual grains of sand (not cleaning the grains of sand of falling).Concrete experimental data sees Table 1.
Table 1 cleaning experimental data
Cleaning speed (km/h) Chain wheel speed (r/min) Sweeping efficiency (%) Cleaning ability (m 2/h)
5 15 79 39000
5 30 83 39000
5 60 88 39000
10 15 65 65000
10 30 74 65000
10 60 80 65000
15 15 35 117000
15 30 47 117000
15 60 62 117000
Annotate: sweeping efficiency and cleaning ability are two distinguishing notions.
Sweeping efficiency (Sweeping Effieieney)
So-called sweeping efficiency is meant the ratio of the pavement garbage amount before pavement garbage amount that the road-sweeper operation removes and the operation, represents with percentage.Formula 1-1 is the design formulas of sweeping efficiency.
μ = W 0 - W 1 W 0 × 100 % - - - 1 - 1
In the formula:
μ---sweeping efficiency, %;
W 0---the pavement garbage amount before the operation, g/m 2
W 1---post-job pavement garbage remaining quantity, g/m 2
Cleaning ability (Sweeping Capacity)
The cleaning ability is meant when road-sweeper carries out operation, under the prerequisite of the sweeping efficiency that reaches regulation, and the maximum operation area of finishing in the unit interval, its value equals the product of maximum cleaning speed and cleaning width.Formula 1-2 is the design formulas of cleaning ability, is used for performance test.Formula 1-3 is the design formulas of cleaning ability in the general sense.
F max = 3600 × L T × B - - - 1 - 2
F=1000V 0×B 1-3
In the formula:
F Max, F---cleaning ability, m 2H -1
L---cleaning distance, m;
B---cleaning width, m;
T---cleaning time, s;
V 0---cleaning speed, kmh -1
Interpretation:
When road-sweeper travels with the speed of 5km/h, the chain wheel speed is selected low grade, the middle-grade and high-grade cleaning work that carries out respectively, the effect after the cleaning by table as can be seen, no matter under the sort of chain wheel speed, its cleaning effect is all relatively good.Hence one can see that, and road-sweeper is running at a low speed under the situation, and low chain wheel speed can well clean the road surface, and excessively improving the chain wheel speed does not have practical significance.Because this moment, the road-sweeper speed of a motor vehicle was lower, the cleaning work efficient of road-sweeper is also lower but simultaneously.
When road-sweeper travels with the speed of 10km/h, the chain wheel speed selects low grade, middle-grade, top grade to carry out cleaning work respectively, the effect table after the cleaning as can be seen, the chain wheel speed is when low grade, the cleaning effect is relatively poor; When middle-grade, the road surface of cleaning is cleaner; When top grade, road cleaning quite clean.
Adopt the compound mode of middle-grade travel speed and middle-grade chain wheel speed to carry out cleaning work, the operating efficiency of road-sweeper is general, and cleaning rate can meet the demands substantially; Adopt the compound mode of middle-grade travel speed and high-grade chain wheel speed to carry out cleaning work, then the operating efficiency of road-sweeper is general but cleaning rate is higher.
When road-sweeper travels with the speed of 15km/h, the chain wheel speed is selected low grade, the middle-grade and high-grade cleaning work that carries out respectively, the effect after the cleaning by table as can be seen, the chain wheel speed is when low grade, road-sweeper has not almost cleaned ability; When middle-grade and when high-grade, the road surface all has the more grains of sand residual.On the road surface after the cleaning, the residual grains of sand begin to present the zonal distribution of inclination, and " traction " phenomenon has promptly taken place as can be seen, and this is because under higher cleaning speed of a motor vehicle state, and the chain wheel speed is low to be caused.Therefore,, need further chain wheel speed if improve the clean level on road surface, cleaning back, though otherwise the operating efficiency of road-sweeper is higher, and the cleaning rate of road-sweeper is relatively poor.
Simultaneously, also to determine different cleaning strategies according to different rubbish character, as the rubbish bigger to particle, should adopt low chain wheel speed to run at a low speed the scheme of speed in joining, can adopt the high speed travel speed to increase work efficiency to lighter rubbish such as leaves.
In sum, the chain drive formula cleaning agency of the utility model road scavenging vehicle has improved refuse sweeping and collection mode, has reduced energy consumption, has reduced noise, has improved the cleaning effect.

Claims (1)

1, a kind of novel chain drive formula road scavenging vehicle, it is characterized in that described road-sweeper comprises chassis (1), vehicle body (2), refuse hopper (3), garbage collection box (4), cleaning agency (5), lifting mechanism (6), dish brush (7) and dc motor, described dc motor is positioned at chassis (1) and goes up the driver's cabin rear, be connected with cleaning agency by clutch, garbage collection box (4) is positioned at chassis (1) postmedian, the vehicle body of its rear portion and described road-sweeper (2) is hinged, one lifting mechanism (6) is arranged at front portion or bottom, this lifting mechanism (6) is a tipping hydraulic cylinder, this tipping hydraulic cylinder rear end and vehicle body (2) are hinged, front end and refuse hopper (3) are hinged, dish brush (7) is fixed on vehicle body (2) front part sides
Described cleaning agency (5) comprises drive sprocket (5.1), support (5.2), sweep silk (5.3), bushroller chain (5.4), driven sprocket (5.5), regulating wheel (5.6) and rubbish planker (5.7), described drive sprocket (5.1) and driven sprocket (5.5) are installed on the two ends of support (5.2) respectively, regulating wheel (5.6) is installed on the centre of support (5.2), bushroller chain (5.4) is looped around described drive sprocket (5.1), on driven sprocket (5.5) and the bushroller chain (5.4), described outer rim of sweeping silk (5.3) device in bushroller chain (5.4), rubbish planker (5.7) device is on support (5.2), and placing the outer rim of bushroller chain (5.4), described drive sprocket (5.1) is connected with dc motor by clutch.
CNU200820216354XU 2008-11-17 2008-11-17 Novel chain transmission type road sweeper Expired - Fee Related CN201326159Y (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102900039A (en) * 2012-10-19 2013-01-30 江阴职业技术学院 Double-crank type garbage hopper lifting mechanism of chain transmission type road sweeper
CN104074153A (en) * 2014-07-18 2014-10-01 福建省岚睿工程机械有限公司 Braking buffering device for rolling brush cylinder of road sweeper
CN104264610A (en) * 2014-10-21 2015-01-07 芜湖爱瑞特环保科技有限公司 Chain conveying device for sweeper
CN105648953A (en) * 2016-03-18 2016-06-08 陈海平 Belt type cleaning device and cleaning vehicle with belt type cleaning device
CN108396693A (en) * 2017-08-07 2018-08-14 朱壮壮 A kind of mounted road cleaning agency
CN108396693B (en) * 2017-08-07 2024-04-26 启程(德清)汽车科技有限公司 Suspension type road cleaning mechanism

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102900039A (en) * 2012-10-19 2013-01-30 江阴职业技术学院 Double-crank type garbage hopper lifting mechanism of chain transmission type road sweeper
CN104074153A (en) * 2014-07-18 2014-10-01 福建省岚睿工程机械有限公司 Braking buffering device for rolling brush cylinder of road sweeper
CN104074153B (en) * 2014-07-18 2015-12-16 福建省岚睿工程机械有限公司 The round brush cylinder brake buffer of road sweeper
CN104264610A (en) * 2014-10-21 2015-01-07 芜湖爱瑞特环保科技有限公司 Chain conveying device for sweeper
CN105648953A (en) * 2016-03-18 2016-06-08 陈海平 Belt type cleaning device and cleaning vehicle with belt type cleaning device
CN108396693A (en) * 2017-08-07 2018-08-14 朱壮壮 A kind of mounted road cleaning agency
CN108396693B (en) * 2017-08-07 2024-04-26 启程(德清)汽车科技有限公司 Suspension type road cleaning mechanism

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Granted publication date: 20091014

Termination date: 20091217