CN201311802Y - Full-automatic winding machine - Google Patents
Full-automatic winding machine Download PDFInfo
- Publication number
- CN201311802Y CN201311802Y CNU2008201408751U CN200820140875U CN201311802Y CN 201311802 Y CN201311802 Y CN 201311802Y CN U2008201408751 U CNU2008201408751 U CN U2008201408751U CN 200820140875 U CN200820140875 U CN 200820140875U CN 201311802 Y CN201311802 Y CN 201311802Y
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- main shaft
- welding
- winding
- feeding
- coiling
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Abstract
The utility model discloses a full-automatic winding machine which comprises a feeding and conveying mechanism, a welding mechanism and a winding mechanism, wherein the feeding and conveying mechanism comprises two feeding cylinders, a conveying cylinder and a feeding hook, wherein the conveying cylinder and the feeding hook are arranged at the lower parts of the feeding cylinders; the welding mechanism comprises an upper welding electrode, a lower welding electrode and a welding cylinder driving the welding electrodes to reciprocate, and the winding mechanism mainly comprises a winding spindle, a spindle motion device, a spindle rotating device, a line-feeding device, a line-discharging device and a line-aligning device. The full-automatic winding machine realizes the full automation of working procedures such as feeding, welding, winding and receiving, improves the production efficiency and the product quality, saves the production cost and satisfies the daily increased market needs.
Description
Technical field
The utility model relates to a kind of fully automatic wire winding machine.
Background technology
The critical process winding coiling of wirewound resistor at present relies on manual and semi-automatic mode substantially and produces.Adopt by hand and in the production process of semi-automatic mode and disperse because of the inhomogeneous winding resistance that causes easily of pulling force, product percent of pass is low, causes very big difficulty to quality management; On the other hand, adopt craft and semi-automatic mode to produce and need expend a large amount of human resources, according to statistics, produce 2,000,000 little factory per month, need 15 of skilled coiling workmans, as can be seen, production efficiency is very low.
The utility model content
The utility model provides a kind of fully automatic wire winding machine that relates to the critical process winding coiling of electronic product wirewound resistor, production efficiency height, the consistency of product of this fully automatic wire winding machine are good, can make the critical process winding coiling of wirewound resistor realize automated production, and save production cost.
The purpose of this utility model is achieved through the following technical solutions: a kind of fully automatic wire winding machine, form by blanking feed mechanism, welding mechanism and winding mechanism, wherein:
Feeding cylinder and blanking hook that described blanking feed mechanism comprises two blanking cylinders and is positioned at blanking cylinder bottom;
Described welding mechanism comprises up and down two welding electrodes and drives the weld cylinder that welding electrode is done back and forth movement;
Described winding mechanism mainly is made of coiling main shaft, motion of main shaft device, main axis rotation device, wire-sending device, actinobacillus device and bus cable device, and above-mentioned coiling main shaft, motion of main shaft device and main axis rotation device are same central axis; The motion of main shaft device is by being placed in main axis rotation device two ends and drive its push rod of doing two material folding cylinders of back and forth movement and being connected to two material folding cylinder insides and constitute; The main axis rotation device is made of two main shaft stepping motors that are connected in coiling main shaft two ends and drive its rotation; Wire-sending device is by tension disc, clamp mouth and drive the above-mentioned line sending cylinder that both do back and forth movement and constitute; Actinobacillus device is made of alloy wire rotating shaft and the brake adjustment bar and the tension link that can change alloy wire coiling degree of tightness; Bus cable device is made of the winding displacement stepping motor of ball screw and the rotation of drive ball screw.
Because the utility model adopts said structure, when coiling wirewound resistor winding, to treat to put into the blanking feed mechanism around the resistance porcelain body, the blanking feed mechanism is sent the resistance porcelain body into the coiling main shaft, the resistance porcelain body that motion of main shaft device drive main axis rotation device is sent into feeding cylinder carries out clamping, welding mechanism is connected on the alloy wire bond on the resistance porcelain body, the main axis rotation device makes the rotation of resistance porcelain body, bus cable device drives the ball screw rotation simultaneously, make wire-sending device and welding mechanism do accurate horizontal movement, alloy wire is wrapped on the resistance porcelain body uniformly, can normal cutoff when making alloy wire can be welded on the resistance porcelain body by welding mechanism and wire-sending device after finishing.Product was fallen into the product box automatically after coiling was finished, and realized full-automatic from feeding, welding, coiling, rewinding.Production efficiency height of the present utility model, consistency of product are good, can make the critical process winding coiling of wirewound resistor realize automated production, satisfy the market demand that day by day enlarges.
Described welding electrode is positioned at coiling main shaft both sides up and down.
Described tension link is positioned at the winding mechanism top.
In sum, the beneficial effects of the utility model are: by realizing the full-automation of feeding, welding, coiling, rewinding operation, improved the quality of production efficiency and product, saved production cost, satisfied the market demand that day by day enlarges.
Description of drawings
Fig. 1 is a structural representation of the present utility model;
Fig. 2 is a blanking feed mechanism end view of the present utility model;
Fig. 3 is a wire-sending device end view of the present utility model.
Embodiment
Below in conjunction with embodiment and accompanying drawing, to the detailed description further of the utility model do, but execution mode of the present utility model is not limited thereto.
Embodiment:
Fully automatic wire winding machine as shown in Figure 1, 2, 3 as can be known, the utility model is made up of blanking feed mechanism 1, welding mechanism 2 and winding mechanism, wherein:
Feeding cylinder 4 and blanking hook 5 that described blanking feed mechanism 1 comprises two blanking cylinders 3 and is positioned at blanking cylinder 1 bottom;
Described welding mechanism 2 comprises up and down two welding electrodes 6 and drives the weld cylinder 7 that welding electrode 6 is done back and forth movement;
Described winding mechanism mainly is made of coiling main shaft 8, motion of main shaft device 9, main axis rotation device 10, wire-sending device 11, actinobacillus device 12 and bus cable device 13, and above-mentioned coiling main shaft 8, motion of main shaft device 9 and main axis rotation device 10 are same central axis; Motion of main shaft device 9 is by being placed in main axis rotation device 10 two ends and drive its push rod 15 of doing two material folding cylinders 14 of back and forth movement and being connected to two material folding cylinder 14 inboards and constitute; Main axis rotation device 10 is made of two main shaft stepping motors 16 that are connected in coiling main shaft 8 two ends and drive its rotation; Wire-sending device 11 is by tension disc 17, clamp mouth 18 and drive the above-mentioned line sending cylinder 19 that both do back and forth movement and constitute; Actinobacillus device 12 is made of alloy wire rotating shaft and the brake adjustment bar 20 and the tension link 21 that can change alloy wire coiling degree of tightness; Bus cable device 13 is made of the winding displacement stepping motor 23 of ball screw 22 and 22 rotations of drive ball screw.
Described welding electrode 6 is positioned at the coiling main shaft, and about in the of 8 both sides; Tension link 21 is positioned at the winding mechanism top.
Because the utility model adopts said structure, when coiling wirewound resistor winding, to treat to put into blanking feed mechanism 1 around resistance porcelain body 24, blanking feed mechanism 1 is sent resistance porcelain body 24 into coiling main shaft 8, the resistance porcelain body 24 that 10 pairs of feeding cylinders 4 of motion of main shaft device 9 drive main axis rotation devices are sent into carries out clamping, welding mechanism 2 is connected on the alloy wire bond on the resistance porcelain body 24, main axis rotation device 10 makes 24 rotations of resistance porcelain body, bus cable device 13 drives ball screw 22 rotations simultaneously, make wire-sending device 11 and welding mechanism 2 do accurate horizontal movement, alloy wire is wrapped on the resistance porcelain body 24 uniformly, can normal cutoff when making alloy wire can be welded on resistance porcelain body 24 by welding mechanism 2 and wire-sending device 11 after finishing.Product was fallen into the product box automatically after coiling was finished, and realized full-automatic from feeding, welding, coiling, rewinding.
By as can be known above-mentioned: production efficiency height of the present utility model, consistency of product are good, can make the critical process winding coiling of wirewound resistor realize automated production, satisfy the market demand that day by day enlarges.
As mentioned above, just can realize the utility model preferably.
Claims (3)
1, a kind of fully automatic wire winding machine is characterized in that, form by blanking feed mechanism (1), welding mechanism (2) and winding mechanism, wherein:
Feeding cylinder (4) and blanking hook (5) that described blanking feed mechanism (1) comprises two blanking cylinders (3) and is positioned at blanking cylinder (1) bottom;
Two welding electrodes (6) and drive welding electrode (6) were done the weld cylinder (7) of back and forth movement about described welding mechanism (2) comprised;
Described winding mechanism mainly is made of coiling main shaft (8), motion of main shaft device (9), main axis rotation device (10), wire-sending device (11), actinobacillus device (12) and bus cable device (13), and above-mentioned coiling main shaft (8), motion of main shaft device (9) and main axis rotation device (10) are same central axis; Motion of main shaft device (9) is by being placed in main axis rotation device (10) two ends and drive it and do two material folding cylinders (14) of back and forth movement and be connected to the inboard push rod (15) of two material folding cylinders (14) and constitute; Main axis rotation device (10) is made of two the main shaft stepping motors (16) that are connected in coiling main shaft (8) two ends and drive its rotation; Wire-sending device (11) is by tension disc (17), clamp mouth (18) and drive the above-mentioned line sending cylinder (19) that both do back and forth movement and constitute; Actinobacillus device (12) is by the alloy wire rotating shaft and can change the brake adjustment bar (20) of alloy wire coiling degree of tightness and tension link (21) constitutes; Bus cable device (13) is by ball screw (22) and drive winding displacement stepping motor (23) formation that ball screw (22) rotates.
2, a kind of fully automatic wire winding machine according to claim 1 is characterized in that, described welding electrode (6) is positioned at coiling main shaft (8) both sides up and down.
3, a kind of fully automatic wire winding machine according to claim 1 is characterized in that, described tension link (21) is positioned at the winding mechanism top.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201408751U CN201311802Y (en) | 2008-10-22 | 2008-10-22 | Full-automatic winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201408751U CN201311802Y (en) | 2008-10-22 | 2008-10-22 | Full-automatic winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201311802Y true CN201311802Y (en) | 2009-09-16 |
Family
ID=41109059
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008201408751U Expired - Fee Related CN201311802Y (en) | 2008-10-22 | 2008-10-22 | Full-automatic winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201311802Y (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102642293A (en) * | 2012-04-17 | 2012-08-22 | 安徽鑫科新材料股份有限公司 | Paying-off device of plastic extruding machine |
| CN104882235A (en) * | 2015-05-01 | 2015-09-02 | 安庆安星电气有限公司 | Manual winding device for winding resistor |
| CN105149958A (en) * | 2015-07-09 | 2015-12-16 | 东莞市智感机械电子科技有限公司 | Full-automatic winding welding chip machine |
| CN107863861A (en) * | 2017-11-16 | 2018-03-30 | 东莞屹成智能装备有限公司 | Full Automatic Rotor |
| CN108074735A (en) * | 2018-01-19 | 2018-05-25 | 东莞市高东电子科技有限公司 | A kind of automatic winding welding equipment |
| CN109119242A (en) * | 2018-09-04 | 2019-01-01 | 柳州源创电喷技术有限公司 | Fuel injector coil automatic assembly line |
-
2008
- 2008-10-22 CN CNU2008201408751U patent/CN201311802Y/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102642293A (en) * | 2012-04-17 | 2012-08-22 | 安徽鑫科新材料股份有限公司 | Paying-off device of plastic extruding machine |
| CN102642293B (en) * | 2012-04-17 | 2014-08-27 | 安徽鑫科新材料股份有限公司 | Paying-off device of plastic extruding machine |
| CN104882235A (en) * | 2015-05-01 | 2015-09-02 | 安庆安星电气有限公司 | Manual winding device for winding resistor |
| CN104882235B (en) * | 2015-05-01 | 2017-12-12 | 谢志贤 | A kind of artificial Winder of wire resistor |
| CN105149958A (en) * | 2015-07-09 | 2015-12-16 | 东莞市智感机械电子科技有限公司 | Full-automatic winding welding chip machine |
| CN107863861A (en) * | 2017-11-16 | 2018-03-30 | 东莞屹成智能装备有限公司 | Full Automatic Rotor |
| CN107863861B (en) * | 2017-11-16 | 2020-06-16 | 东莞屹成智能装备有限公司 | Full-automatic rotor winding machine |
| CN108074735A (en) * | 2018-01-19 | 2018-05-25 | 东莞市高东电子科技有限公司 | A kind of automatic winding welding equipment |
| CN108074735B (en) * | 2018-01-19 | 2023-08-04 | 东莞市高东电子科技有限公司 | Automatic wire winding welding equipment |
| CN109119242A (en) * | 2018-09-04 | 2019-01-01 | 柳州源创电喷技术有限公司 | Fuel injector coil automatic assembly line |
| CN109119242B (en) * | 2018-09-04 | 2024-02-20 | 柳州源创电喷技术有限公司 | Automatic production line for oil sprayer coil |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090916 Termination date: 20131022 |