CN102790339B - Multiwire in hand type automatic terminal crimping machine - Google Patents
Multiwire in hand type automatic terminal crimping machine Download PDFInfo
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- CN102790339B CN102790339B CN201110133824.2A CN201110133824A CN102790339B CN 102790339 B CN102790339 B CN 102790339B CN 201110133824 A CN201110133824 A CN 201110133824A CN 102790339 B CN102790339 B CN 102790339B
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Abstract
The invention aims to provide a multiwire in hand type automatic terminal crimping machine which is rapid in speed, high in efficiency, low in failure rate and convenient to assemble and debug, the multiwire in hand type automatic terminal crimping machine comprises a stepping motor, an air cylinder, a clamping wire chuck, a peeling knife group and a terminal crimping machine, the machine is divided into eight portions of a wire cutting peeling portion, a wire feeding station rotating portion, a clamping wire peeling displacement portion, a clamping wire displacement portion, a wire end length adjusting portion, a clamping wire twisting portion, a terminal crimping forming portion and a wire end soldering tin portion, multiple wires are fed simultaneously, the wires are cut by a medium cutting knife group firstly, a front peeling knife group and a rear peeling knife group are composed of a plurality of blades, thereby multiwire simultaneous peeling can be achieved, and the peeling is simultaneously performed at two ends of a wiring harness.
Description
Technical field
The present invention relates to wire rod class assembling manufacture field, especially a kind of multi-wire hand in hand automatic terminal press.
Background technology
Wire harness is wire rod or electric wire, and TV, mobile phone, camera, automobile, air-conditioning, broadcast receiver, aircraft, train etc. all be unable to do without wire harness.Due to the difference of project organization, wire loop is by wire pair electric wire, and wire pair wiring board forms.Automatic terminal press can be by wire harness cut-to-length, fixed length peeling, and then stamp terminal.Be in wiring harness and automotive wire bundle processing industry of automatic terminal press is widely used, and existing technique is: 1. single line inlet wire (length is adjustable); 2 cut out line peeling (peeling length can not be adjusted at random, by severing die adjustment); 3. single head is being pressed terminal; 4 other end peelings; Terminal is being pressed in 5 other ends.Flow process is roughly: single line bundle is sent into, and clamp chuck clamps wire harness, and then peeling cutter carries out severing peeling action, then by terminal press, carries out terminal and is pressing moulding; The power source of whole flow process is stepper motor and cylinder.Owing to can only operate by single wire harness at every turn, speed is slower, cannot meet in enormous quantities and large-scale production and processing requirement, average process velocity is below 5000/hour, skilled artificial average speed be 3500-7000 bar/hour, real economy benefit is undesirable, single head incoming type automatic terminal machine improves speed mainly by accelerating cylinder and motor speed, the faster failure rate of speed is higher, the automatic terminal press of fully mechanical transmission is higher to processing request, and assembling and debugging are all more difficult.
Summary of the invention
The object of the invention is to provide that a kind of speed is fast, efficiency is high, the multi-wire hand in hand automatic terminal press of failure rate is low, debugging convenient for assembly.
The present invention is achieved in that multi-wire hand in hand automatic terminal press, comprises stepper motor, cylinder, clamp chuck, bark knife group, terminal press, it is characterized in that being divided into following eight:
A group: cut out line peeling portion;
B group: inlet wire station rotary portion;
C group: clamp decortication displacement portion;
D group: clamp displacement portion;
E group: the end of a thread length adjustment portion;
F group: the clamp portion that twists thread;
G group: terminal is being pressed forming part;
H group: the end of a thread solder sections;
Incoming line is arranged on B group, and B group is connected with A group, and E group is connected with A group, and F group is connected with D group, and D group is connected with F group, and F group is connected with H group, and H group is connected with D group, and G group is arranged at B group and D group side.
Described A group is comprised of the two groups of levers up and down in surrounding shrouding, surrounding shrouding, bark knife group between lever and the stepper motor of surrounding shrouding bottom; Described bark knife group by front bark knife group, in cutting cutter group, rear bark knife group form, by upper lower slide, fix; Described stepper motor is connected with upper and lower two groups of levers with helical screw by straight shape roller gear; Described front bark knife group and rear bark knife group are comprised of a plurality of blades.The motion flow of A group is: bark knife before stepper motor drives straight shape roller gear-straight shape roller gear to drive left-and-right spiral screw mandrel-left-and-right spiral screw mandrel to drive nut to do upper and lower relative motion-nut to drive lever-lever drives knife rest-knife rest to drive, middle cutting cutter, rear bark knife moves up and down.Multi-threadly enter simultaneously, first by the severing of cutting cutter group, because front bark knife group and rear bark knife group are comprised of a plurality of blades, therefore can multi-thread while peeling, and the peeling (being operated by front and back bark knife group respectively) simultaneously of the two ends of wire harness.Actuating length and speed adjustment are by stepper motor drives adjustment, and the every rotation of motor can be sub-divided into 10000 halts in one week.
Described B group is comprised of the stepper motor connecting successively, active oblique gear, driven helical gear, roller gear, upper lower rubber roller, sliding bearing, active rotation axle and bearing; The motion flow of B group is: 1, and stepper motor drives helical gear-helical gear to drive integrated model to do reciprocal 90 degree rotations.2, stepper motor drives roller gear-roller gear to drive two encapsulate rubber rolls to make relative motion-multi-thread wire harness of going forward side by side and in the middle of rubber roll, is pulled and makes front and back rectilinear motion.3, cylinder lead agency seesaws.
Described C group is comprised of the stepper motor connecting successively, base, peeling displacement tooth bar, slide, guiding groove, upper lower chuck, clamping cylinder, and slide is connected with station displacement cylinder; Wherein guiding groove and upper lower chuck are arranged on slide; The motion flow of C group is: clamping cylinder action-wire rod enters guiding groove correcting, does front and back action-wire stripping-station displacement cylinder move-move to next station-clamping cylinder reset-station displacement cylinder reset-stepper motor reset (circulation) by the upper and lower clamping head of upper lower chuck clampings-stepper motor work-peeling displacement rack drives;
Described D group is comprised of the upper and lower strut connecting successively, outside upper lower chuck, interior upper lower chuck; Wherein upper and lower strut is connected with outer clamping cylinder, and outside upper lower chuck is connected with station displacement cylinder, and interior upper lower chuck is connected with interior clamping cylinder; The motion flow of D group is: clamping cylinder moves-drives clamp upper and lower strut action-outside upper lower chuck action-station displacement cylinder action-wire rod and moves the upper lower chuck clamping lines of next station-Nei clamping cylinder operation-Nei material-outer clamping cylinder reset-station and move cylinder reset (circulation);
Described E group is comprised of the upper lower chuck on the slide on base, base, slide; Wherein go up lower chuck and be connected with clamping cylinder, slide is adjusted cylinder with stroke and is connected;---upper lower chuck clamping lines material----cylinder reset cycle that stroke is adjusted cylinder action---driving slide mobile moving the end of a thread length that regulates backward---that the motion flow of E group is: clamping cylinder action;
Described F group is comprised of base and slide, is provided with the afterburning connecting rod connecting successively, the plate that twists thread, upper and lower peeling displacement tooth bar on described slide; Wherein afterburning connecting rod is connected with clamping cylinder, and upper and lower peeling displacement tooth bar is connected with the cylinder that twists thread with the tooth sector that twists thread, and slide is connected with decortication cylinder; The motion flow of F group is: clamping cylinder action------the left and right cylinder action that twists thread------the lower peeling displacement rack drives tooth sector spinning movement that the twists thread---tooth sector that twists thread drives upper peeling displacement tooth bar to do counteragent---upper and lower peeling displacement rack drives plate---action of decortication cylinder, peels off wire rod crust----clamp cylinder, the cylinder that twists thread, decortication cylinder successively reset (circulation) that twist thread that do relative motion that twist thread up and down that drive lower tooth bar action that drive the plate that twists thread to press down by afterburning connecting rod;
Described G group is comprised of the slide on base, base, the stepper motor on slide, profile of tooth sending end wheel, the terminal machine being connected with stepper motor; Described terminal machine is arranged on slide, comprises the upper cutter head sliding shoe on top and the terminal base of bottom; On described upper cutter head sliding shoe, be provided with profile of tooth sending end wheel, interior moulding upper slitter and outer moulding upper slitter, on described terminal base, be provided with cutting cutter; The motion flow of G group is: the number of turns that stepper motor drives the number of profile of tooth sending end wheel action-terminal to be rotated by stepper motor determines, every rotation one circle send 25 terminals-terminal machine to drive move up and down-slide of slide drive upper slitter and terminal severing pressing plate action-terminal to be pressed into wire rod.
Described H group comprises slide, and described slide is connected with tin stove by slide connecting plate; Slide is divided into two parts, is connected respectively with up-down adjustment cylinder with line ball adjusting cylinders, and the part lower end being connected with line ball adjusting cylinders is provided with wire rod pressure head; In described tin stove, be provided with scolding tin cylinder; The motion flow of H group is: the action of line ball cylinder action---wire rod pressure head is pressed into 90 degree by wire head----Xi cylinder cylinder, tin cylinder----wire rod copper wire glues tin, the scolding tin----line ball cylinder that rises, tin cylinder upper and lower air cylinders successively reset (circulation);
Above eight groups of parts close cooperations, can carry out one and process work for the treatment of to the wire harness of the interior quantity of the six roots of sensation simultaneously.
Feature of the present invention is that multi-thread multiterminal is gone forward side by side simultaneously, adopt PLC automatically to control, man-machine interface is done parameter adjustment, bull terminal arranged side by side is being pressed, speed increases with speed than single-line type, theoretical maximal rate reaches 15000/hour when inlet wire wheel enters 10 lines simultaneously, while inlet wire 1-10 bar, with stepper motor, drive rubber roll inlet wire 1-10 bar simultaneously, inlet wire speed 0-5 meter per second, rank of every 0.05MM is carried out length adjustment, basic technology is 1, severing--------2 in the middle of wire rod, bull peeling (1-8MM is adjustable for peeling length)-----, 3, stepper motor drives jugged rolling wheel sending end (0-10 terminal is adjustable)-----4, terminal is being pressed in the rotation of line sending head---and-5, other end peeling------6, twist thread or pressing other end terminal-------go out product.
Molar behavior flow process: B organizes six lines parallel automatic inlet wire-A group and cuts out line, peeling-B organizes 90-degree rotation, and simultaneously G organizes automatic inlet side-G and organizes six lines and beat terminal-B and organize back turn 90 degrees-B and organize six lines parallel automatic inlet wire-C group and clamp and move to E group-D group clamping and positioning-E group clamp after peeling and adjust the end of a thread length-D group and circulate and move line and to twist thread-D of F group-F group, organize to circulate and move line to H group-H assembly welding line-discharging (with cocycle).
In sum, the present invention be a kind of simple in structure, speed of production is fast, efficiency is high, the multi-wire hand in hand automatic terminal press of failure rate is low, debugging convenient for assembly.
Accompanying drawing explanation
Fig. 1-1st, A group is cut out the structural representation front view of line peeling portion;
Fig. 1-2 is that A group is cut out the structural representation left view of line peeling portion;
Fig. 1-3rd, A group is cut out the structural representation right view of line peeling portion;
Fig. 2-1st, the structural representation front view of B group inlet wire station rotary portion;
Fig. 2-2nd, the structural representation right view of B group inlet wire station rotary portion;
Fig. 3-1st, the structural representation front view of C group clamp decortication displacement portion;
Fig. 3-2nd, the structural representation left view of C group clamp decortication displacement portion;
Fig. 4-1st, the structural representation front view of D group clamp displacement portion;
Fig. 4-2nd, the structural representation left view of D group clamp displacement portion;
Fig. 5-1st, the structural representation front view of E group the end of a thread length adjustment portion;
Fig. 5-2nd, the structural representation left view of E group the end of a thread length adjustment portion;
Fig. 6 is the twist thread structural representation of portion of F group clamp;
Fig. 7-1st, G group terminal is being pressed the structural representation front view of forming part;
Fig. 7-2nd, G group terminal is being pressed the structural representation right view of forming part;
Fig. 8 is the structural representation of H group the end of a thread solder sections;
Fig. 9 is general structure schematic diagram of the present invention (general assembly vertical view);
In figure: 1, surrounding shrouding; 2, lever; 3, stepper motor; 4, front bark knife group; 5, middle cutting cutter group; 6, rear bark knife group; 7, knife rest; 8, roller gear; 9, helical screw; 10, active oblique gear; 11, driven helical gear; 12, roller gear; 13, rubber roll; 14, sliding bearing; 15, active rotation axle; 16, bearing; 17, peeling displacement tooth bar; 18, slide; 19, guiding groove; 20, upper lower chuck; 21, clamping cylinder; 22, station displacement cylinder; 23, upper and lower strut; 24, outside upper lower chuck; 25, interior upper lower chuck; 26, outer clamping cylinder; 27, interior clamping cylinder; 28, base; 29, stroke is adjusted cylinder; 30, afterburning connecting rod; 31, plate twists thread; 32, peeling displacement tooth bar; 33, tooth sector twists thread; 34, cylinder twists thread; 35, decortication cylinder; 36, profile of tooth sending end wheel; 37, terminal machine; 38, upper cutter head sliding shoe; 39, terminal base; 40, interior moulding upper slitter; 41, outer moulding upper slitter; 42, cutting cutter; 43, slide connecting plate; 44, tin stove; 45, up-down adjustment cylinder; 46, line ball adjusting cylinders; 47, wire rod pressure head; 48, scolding tin cylinder.
Embodiment
Below in conjunction with accompanying drawing and exemplary embodiments, the invention will be further described.
In Fig. 1-1,1-2 and 1-3, A group comprises two groups of levers 2 up and down, the bark knife group between lever 2 and the stepper motor 3 of surrounding shrouding 1 bottom in surrounding shrouding 1; Bark knife group by front bark knife group 4, in cutting cutter group 5, rear bark knife group 6 form, fixing by upper lower slide 7; Stepper motor 3 is connected with upper and lower two groups of levers 2 with helical screw 9 by straight shape roller gear 8.
In Fig. 2-1 and 2-2, B group comprises stepper motor 3, active oblique gear 10, driven helical gear 11, roller gear 12, upper lower rubber roller 13, sliding bearing 14, active rotation axle 15 and the bearing 16 connecting successively.
In Fig. 3-1 and 3-2, C group comprises stepper motor 3, base 28, peeling displacement tooth bar 17, slide 18, guiding groove 19, upper lower chuck 20, clamping cylinder 21, and slide 18 is connected with station displacement cylinder 22; Guiding groove 19 and upper lower chuck 20 are arranged on slide 18.
In Fig. 4-1 and 4-2, D group is comprised of the upper and lower strut 23 connecting successively, outside upper lower chuck 24, interior upper lower chuck 25; Upper and lower strut 23 is connected with outer clamping cylinder 26, and outside upper lower chuck 24 is connected with station displacement cylinder 22, and interior upper lower chuck 25 is connected with interior clamping cylinder 27.
In Fig. 5-1 and 5-2, E group is comprised of the slide 18 on base 28, base 28, the upper lower chuck 20 on slide 18; Upper lower chuck 20 is connected with clamping cylinder 21, and slide 18 is adjusted cylinder 29 with stroke and is connected.
In Fig. 6, F group is comprised of base 28 and slide 18, is provided with the afterburning connecting rod 30 connecting successively, the plate 31 that twists thread, upper and lower peeling displacement tooth bar 32 on described slide 18; Wherein afterburning connecting rod 30 is connected with clamping cylinder 21, and upper and lower peeling displacement tooth bar 32 is connected with the cylinder 34 that twists thread with the tooth sector 33 that twists thread, and slide 18 is connected with decortication cylinder 35.
In Fig. 7-1 and 7-2, G group is comprised of the slide 18 on base 28, base 28, the stepper motor 3 on slide 18, profile of tooth sending end wheel 36, the terminal machine 37 being connected with stepper motor 3; Described terminal machine 37 is arranged on slide 18, comprises the upper cutter head sliding shoe 38 on top and the terminal base 39 of bottom; On described upper cutter head sliding shoe 38, be provided with profile of tooth sending end wheel 36, interior moulding upper slitter 40 and outer moulding upper slitter 41, on described terminal base 39, be provided with severing 42.
In Fig. 8, H group comprises slide 18, by slide connecting plate 43, is connected with tin stove 44; Slide 18 is divided into two parts, is connected respectively with up-down adjustment cylinder 45 with line ball adjusting cylinders 46, and the part lower end being connected with line ball adjusting cylinders 46 is provided with wire rod pressure head 47; In tin stove 44, be provided with scolding tin cylinder 48.
In Fig. 9 general assembly drawing, workflow is: pending wire harness is organized the parallel automatic inlet wire of six lines from B, and A group is cut out line peeling, B organizes 90-degree rotation, and G organizes automatic inlet side simultaneously, and G organizes six lines and beats terminal, B organizes back and turn 90 degrees, and B organizes the parallel automatic inlet wire of six lines, after C group clamps peeling, moves to E group, D organizes clamping and positioning, E group clamp is adjusted the end of a thread length, and the circulation of D group moves line to F group, and F group twists thread, the circulation of D group moves line to H group, the line-discharging of H assembly welding.
Claims (1)
1. multi-wire hand in hand automatic terminal press, comprises stepper motor, cylinder, clamp chuck, bark knife group, terminal press, it is characterized in that being divided into following eight:
A group: cut out line peeling portion; By the two groups of levers up and down in surrounding shrouding, surrounding shrouding, bark knife group between lever and the stepper motor of surrounding shrouding bottom, formed; Described bark knife group by front bark knife group, in cutting cutter group, rear bark knife group form, by upper lower slide, fix; Described stepper motor is connected with upper and lower two groups of levers with helical screw by straight shape roller gear; Described front bark knife group and rear bark knife group are comprised of a plurality of blades;
B group: inlet wire station rotary portion; By the stepper motor connecting successively, active oblique gear, driven helical gear, roller gear, upper lower rubber roller, sliding bearing, active rotation axle and another bearing, formed;
C group: clamp decortication displacement portion; The stepper motor connecting successively, base, peeling displacement tooth bar, slide, guiding groove, upper lower chuck, clamping cylinder, consist of, slide is connected with station displacement cylinder; Wherein guiding groove and upper lower chuck are arranged on slide;
D group: clamp displacement portion; By the upper and lower strut connecting successively, outside upper lower chuck, interior upper lower chuck, formed; Wherein upper and lower strut is connected with outer clamping cylinder, and outside upper lower chuck is connected with station displacement cylinder, and interior upper lower chuck is connected with interior clamping cylinder;
E group: the end of a thread length adjustment portion; By the upper lower chuck on the slide on base, base, slide, formed; Wherein go up lower chuck and be connected with clamping cylinder, slide is adjusted cylinder with stroke and is connected;
F group: the clamp portion that twists thread; By base and slide, formed, on described slide, be provided with the afterburning connecting rod connecting successively, the plate that twists thread, upper and lower peeling displacement tooth bar; Wherein afterburning connecting rod is connected with clamping cylinder, and upper and lower peeling displacement tooth bar is connected with the cylinder that twists thread with the tooth sector that twists thread, and slide is connected with decortication cylinder;
G group: terminal is being pressed forming part; By the slide on base, base, the stepper motor on slide, profile of tooth sending end wheel, the terminal machine being connected with stepper motor, formed; Described terminal machine is arranged on slide, comprises the upper cutter head sliding shoe on top and the terminal base of bottom; On described upper cutter head sliding shoe, be provided with profile of tooth sending end wheel, interior moulding upper slitter and outer moulding upper slitter, on described terminal base, be provided with cutting cutter;
H group: the end of a thread solder sections; Comprise slide, described slide is connected with tin stove by slide connecting plate; Slide is divided into two parts, is connected respectively with up-down adjustment cylinder with line ball adjusting cylinders, and the part lower end being connected with line ball adjusting cylinders is provided with wire rod pressure head; In described tin stove, be provided with scolding tin cylinder; Incoming line is arranged on B group, and B group is connected with A group, and E group is connected with A group, and F group is connected with D group, and F group is connected with H group, and H group is connected with D group, and G group is arranged at B group and D group side.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110133824.2A CN102790339B (en) | 2011-05-20 | 2011-05-20 | Multiwire in hand type automatic terminal crimping machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110133824.2A CN102790339B (en) | 2011-05-20 | 2011-05-20 | Multiwire in hand type automatic terminal crimping machine |
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| CN102790339A CN102790339A (en) | 2012-11-21 |
| CN102790339B true CN102790339B (en) | 2014-12-10 |
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| CN201110133824.2A Active CN102790339B (en) | 2011-05-20 | 2011-05-20 | Multiwire in hand type automatic terminal crimping machine |
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| CN103794965B (en) * | 2014-01-24 | 2015-10-21 | 东莞市胜蓝电子有限公司 | Automatically glue shell machine is worn |
| CN104319592B (en) * | 2014-11-05 | 2016-08-17 | 慈溪市宏晟机械设备有限公司 | One automatically wears heat-shrink tube press |
| CN104319595B (en) * | 2014-11-05 | 2016-06-29 | 慈溪市宏晟机械设备有限公司 | A kind of three Full-automatic terminal crimping machines of four lines |
| CN109361133B (en) * | 2018-11-14 | 2020-01-10 | 盐城市华悦汽车部件有限公司 | Automatic blowing wire stripping of car pencil is integrative to be equipped with |
| CN109830869A (en) * | 2019-01-16 | 2019-05-31 | 慈溪市宏晟机械设备有限公司 | A kind of wire rod of multiply core is penetrated automatically with the device in step terminal |
| CN110148869A (en) * | 2019-05-29 | 2019-08-20 | 达州市国信达科技有限公司 | New-type two-wire and terminal machine |
| CN113258397B (en) * | 2021-05-10 | 2022-07-08 | 东莞市新波特电气有限公司 | Terminal pressing module of wire harness assembling equipment |
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| CN1783599A (en) * | 2004-12-02 | 2006-06-07 | 安普泰科电子有限公司 | Wire bundle producing device and method |
| CN201113185Y (en) * | 2007-09-04 | 2008-09-10 | 陈刘赞 | Continuous peeling and beating automatic pressing machine |
| CN101335417A (en) * | 2008-07-15 | 2008-12-31 | 金周汶 | Cable terminal bonding machine |
| CN101976793A (en) * | 2010-11-04 | 2011-02-16 | 东莞市森佳机械有限公司 | Full-automatic tail plug riveting ad assembling inner frame machine |
| CN201805133U (en) * | 2010-01-25 | 2011-04-20 | 王昕� | Full-automatic production line processing equipment for electric wire |
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| CN1783599A (en) * | 2004-12-02 | 2006-06-07 | 安普泰科电子有限公司 | Wire bundle producing device and method |
| CN201113185Y (en) * | 2007-09-04 | 2008-09-10 | 陈刘赞 | Continuous peeling and beating automatic pressing machine |
| CN101335417A (en) * | 2008-07-15 | 2008-12-31 | 金周汶 | Cable terminal bonding machine |
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Effective date of registration: 20200119 Address after: 541001 mayor of Guilin, the Guangxi Zhuang Autonomous Region, three Patentee after: GUILIN CHANGHAI TECHNOLOGY CO., LTD. Address before: Yongfu County, Guilin city 541800 the Guangxi Zhuang Autonomous Region Su Qiaofu Dragon Industrial Park B District Patentee before: Yongfu Branch of Guilin Changhai Technology Co., Ltd. |
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Effective date of registration: 20211021 Address after: 542403 east area of Ertang Comprehensive Industrial Park, Pingle County, Guilin City, Guangxi Zhuang Autonomous Region Patentee after: Great Wall Power Technology (Guangxi) Co.,Ltd. Address before: 541001 No. 3, Changhai Road, Guilin, Guangxi Zhuang Autonomous Region Patentee before: GUILIN SEATECH Co.,Ltd. |
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