CN201309052Y - Welding device for wheel rim and wheel spoke - Google Patents
Welding device for wheel rim and wheel spoke Download PDFInfo
- Publication number
- CN201309052Y CN201309052Y CNU2008202134975U CN200820213497U CN201309052Y CN 201309052 Y CN201309052 Y CN 201309052Y CN U2008202134975 U CNU2008202134975 U CN U2008202134975U CN 200820213497 U CN200820213497 U CN 200820213497U CN 201309052 Y CN201309052 Y CN 201309052Y
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- welding
- rim
- adjusting device
- mounting table
- spoke
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- Expired - Fee Related
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Abstract
The utility model relates to a welding device for wheel rims and wheel spokes, which comprises a framework, a holding table component, a welding gun, a welding adjusting component and a control unit, wherein the holding table component is arranged on the framework, the welding adjusting component is arranged on the framework and connected with the welding gun, and the control unit is used for controlling and connecting with the holding table component and the welding adjusting component. The welding device for wheel rims and wheel spokes utilizes the control unit to control and adjust the welding adjusting component and the holding table component to weld and operate, and the whole welding process can be automatically controlled by the control unit, thereby realizing automatic welding. The utility model is high in degree of automation, fine in welding reliability, high in quality of welded products and high in production efficiency, reduces production cost and reduces labor intensity. Wheel rims are placed on the holding table component when welding, and the adjusting component adjusts upper, lower, left and right positions and deflection angle of the welding gun according to requirements, thereby completing welding better. Besides, the utility model can meet different requirements and is convenient for taking and placing the wheel rims.
Description
Technical field
The utility model relates to vehicle and makes the field, especially relates to the rim and spoke welding equipment that in a kind of vehicle manufacturing process rim and spoke is welded.
Background technology
The wheel rim of existing vehicle wheels can be divided into steel wheel wheel rim, aluminum-alloy wheel wheel rim and steel aluminium built-up wheel wheel rim by its manufactured materials.Wheel rim generally comprises wheel rim and spoke two parts.
The aluminum-alloy wheel wheel rim is to form by molten refining, casting, heat treatment, machined and surface treatment, has luxurious attractive in appearance, in light weight, the product precision advantages of higher of external form, and shortcoming is that equipment has high input, percent defective height, product price height.Steel aluminium built-up wheel wheel rim adopts ordinary steel ratch rim and aluminium alloy spoke assembling seam, the characteristics of aluminium alloy spoke and steel wheel rim have been taken into account, price is between steel wheel wheel rim and aluminum-alloy wheel wheel rim, shortcoming is that rim surface need be electroplated, easily cause industrial pollution, the aluminium alloy spoke equally needs huge investment with aluminum-alloy wheel in addition.
Stainless steel is greatly improved the fatigue strength of wheel with the high and unique mechanical performance of its intensity, greatly improved travel safety and the reliability of wheel under the high-speed cruising state, good anti-oxidant with it, the unique elegance that has after corrosion resistant ability and polishing and the electrochemical treatments is firmly got user's favor, and needn't carry out pickling to material in the stainless steel wheel production process, having reduced air pollution and water pollutes, steel wheel rim adopts rolling technology in addition, spoke adopts Sheet Metal Forming Technology, form low price by press-fiting the final application of welding, technology is simple, small investment.
Production process of stainless steel wheel for motor vehicle comprises process, the two press-fit process, wheel rim and spoke are welded as wheel set of wheel rim and spoke.
Welding in the prior art between the rim and spoke generally all is to utilize manual operations to carry out, labor strength is big, product quality and production efficiency all rely on qualification and the technical ability with the operative employee, the quality of its wheel rim can't guarantee, soldering reliability is poor, and the cost height can't be realized automated production, and the Welding Problems between the rim and spoke is restricting the vehicle production manufacturing.
The utility model content
The technical problems to be solved in the utility model provides a kind of automated production degree height, and soldering reliability is good, product quality and production efficiency height, the rim and spoke welding equipment of the Welding Problems of the fine solution rim and spoke of energy.
The utility model is achieved through the following technical solutions:
Rim and spoke welding equipment of the present utility model,
It comprises: frame, be located at mounting table assembly, welding gun on the frame, be located at the welding adjusting part that is connected with welding gun on the frame and the control module of above-mentioned mounting table assembly of control connection and welding adjusting part.
Further, described welding adjusting part comprises first adjusting device and second adjusting device; Described second adjusting device, one end is connected with first adjusting device, and the other end is connected with welding gun.
Further, described first adjusting device comprises slide block, first dynamical element that is connected with slide block, is located at swing component on the slide block and the trimming piece that is connected with swing component.
Further, described swing component is the rack-and-pinion cylinder, and described trimming piece is that screw mandrel reaches the screw motor that is connected with screw mandrel.
Further, described first adjusting device further comprises the guide rail that cooperates with slide block.
Further, described second adjusting device comprises adjusting contiguous block, the angular adjustment part that is connected with first adjusting device, the connecting rod that connects adjusting contiguous block and angular adjustment part.
Further, described second adjusting device comprises adjusting contiguous block, the angular adjustment part that is connected with first adjusting device, the connecting rod that connects adjusting contiguous block and angular adjustment part.
Further, described connecting rod comprises that the outer bar of connection reaches and be connected the interior bar of connection that outer bar connects.
Further, described angular adjustment part is a worm and gear, and described worm and gear is provided with operation knob.
Further, the mounting table adjusting device that described mounting table assembly comprises mounting table, be connected with mounting table and be located at second power unit on the mounting table, described mounting table is provided with keeper, and described keeper is connected with second power unit.
Further, described keeper comprises first setting element and is located at second setting element on first setting element.
Rim and spoke welding equipment of the present utility model, adopt control module control and regulation welding adjusting part, mounting table assembly to carry out welding operation, whole welding process can be carried out automation control by control module, realize welding automatically, its automaticity height, soldering reliability is good, the end product quality of welding and production efficiency height, and reduced production cost, alleviated labor strength; And when welding, wheel rim was placed on the mounting table assembly, adjusting part according to demand Butt welding gun about, position, the left and right sides and deflection angle regulate, and makes and better finish welding, and can satisfy different needs, makes things convenient for taking, putting of wheel rim.
Description of drawings
In order to be easy to explanation, the utility model is done to describe in detail by following preferred embodiment and accompanying drawing.
Fig. 1 is the overall schematic of the utility model preferred embodiment;
Fig. 2 is the schematic diagram of the mounting table of the utility model preferred embodiment;
Fig. 3 is the schematic diagram at another visual angle of mounting table of the utility model preferred embodiment;
Fig. 4 is the schematic diagram of first adjusting device of the utility model preferred embodiment;
Fig. 5 is the schematic diagram at first another visual angle of adjusting device of the utility model preferred embodiment;
Fig. 6 is the schematic diagram that second adjusting device of the utility model preferred embodiment is connected with welding gun.
The specific embodiment
See also Fig. 1 to shown in Figure 6, rim and spoke welding equipment of the present utility model, it comprises: frame 1, mounting table assembly, welding adjusting part and control module.Mounting table assembly, welding adjusting part are located on the frame 1.
The mounting table assembly comprises mounting table 20, the mounting table adjusting device that is connected with mounting table 20, is located at second power unit and bracing frame 23 on the mounting table 20.Bracing frame 23 is located on the frame, is connected with mounting table 20, is used to support mounting table 20.Adopt adjusting rod 21 in the mounting table adjusting device present embodiment, respectively be provided with an adjusting rod 21 in mounting table 20 both sides, adjusting rod is connected with bracing frame 23, can be to the adjusting of overturning of the position of mounting table 20, as required mounting table 20 is adjusted to suitable position, further support mounting table 20 simultaneously, keep the stability of mounting table 20.
Mounting table 20 is provided with keeper, and keeper comprises that first setting element 200 and second setting element, 201, the second setting elements 201 are located on first setting element 200.Described first setting element 200 is connected with second power unit.
The described second power unit present embodiment adopts reductor 22, and reductor 22 comprises motor and is connected the decelerator that is used with motor.Motor adopts stepper motor in this enforcement, also can adopt servomotor, governor motor etc. that power is provided certainly.Described first setting element 200 is connected with reductor 22.Wheel rim is placed on the mounting table 20, utilizes first setting element 200 and second setting element 201 to carry out two point locations, and second setting element 201 is located on first setting element 200.Start reductor 22, reductor 22 drives 200 rotations of first setting element, drives second setting element 201 and is rotated, and rotates thereby drive wheel rim.
During welding, wheel rim is sheathed on the setting element, positions by first setting element 200 and second setting element 201, drives the wheel rim rotation thereby reductor 22 drives the setting element rotation.
The welding adjusting part comprises first adjusting device and second adjusting device that is connected with first adjusting device, and second adjusting device, one end is connected with first adjusting device, and the other end is connected with welding gun 5.
First adjusting device comprises slide block 30, reaches the trimming piece that is connected with swing component with guide rail 31, first dynamical element that is connected with slide block 30 of slide block 30 cooperations, the swing component of being located on the slide block 30.First dynamical element adopts first cylinder 35 to describe in the present embodiment, also can adopt dynamical elements such as hydraulic cylinder, motor certainly.
Adopt rack-and-pinion cylinder 32 in the swing component present embodiment, the screw motor 34 that described trimming piece present embodiment adopts screw mandrel 33 and is connected with screw mandrel 33.
First adjusting device is used for the height of Butt welding gun 5 and regulates.Screw mandrel 33, screw motor 34, rack-and-pinion cylinder 32 all are located on the slide block 30.
Screw motor 34 drives screw mandrel 33 actions, regulates thereby drive welding gun 5 carries out fine motion up and down according to the radian fluctuating of rim and spoke sealing wire.Second adjusting device is connected with leading screw 33 by contiguous block 40.
Rack-and-pinion cylinder 32 is connected with slide block 30.After welding is finished, first cylinder 35 promotes slide block 30 and rises along guide rail 31 slips, thereby driven gear tooth bar cylinder 32, screw motor 34 and screw mandrel 33 rise to the extreme higher position or control the height that rises as required, rack-and-pinion cylinder 32 drives screw motor 34 and screw mandrel 33 swings then, thereby drive second adjusting device and welding gun 5 is swung certain angle in the horizontal direction, present embodiment pendulum angle for simplicity is set to 60 degree, thereby can take out wheel rim calmly easily.Certainly pendulum angle also can be set to other angles such as 45 degree, 75 degree, as long as the pendulum angle that is provided with makes things convenient for the taking-up of wheel rim.
Second adjusting device comprises the connecting rod of regulating contiguous block 40, angular adjustment part, connecting adjusting contiguous block 40 and angular adjustment part.Second adjusting device is connected with screw mandrel 33 in first adjusting device by contiguous block 40.Connecting rod comprise connect outer bar 41, with the interior bar 42 of the connection that is connected outer bar 41 connections.Bar 42 is located at and is connected in the outer bar 41 in connecting, and bar 42 can freely stretch by bar 41 outside connecting in connecting.To regulating on the second adjusting device length direction, the position of adjusting change welding gun 5 makes and can the rim and spoke of the wheel rim of different-diameter size be welded by bar 42 in bar 42 conversion connect in flexible connection the and the relative position that is connected outer bar 41.Adopt worm and gear 43 in the angular adjustment part present embodiment, be provided with operation knob 44 for ease of operating in worm and gear 43.Worm and gear 43 is connected with welding gun 5 by welding gun connecting rod 45, and welding gun 5 is connected and fixed with welding gun connecting rod 45 by welding gun folder 6.Regulate worm and gears 43 by manipulation operations knob 44, make welding gun 5 be adjusted to proper angle, reach after the proper angle fixed-site.And welding gun 5 also can by regulate welding gun folder 6 within the specific limits free adjustment welding gun 5 the position and and welding gun connecting rod 45 between angle, fix by bolt or screw lock when being adjusted to correct position.
Dynamical element on control element control connection mounting table assembly and the welding adjusting part and welding gun 5 actions, the i.e. action of control element control mounting table assembly and welding adjusting part.
Control element comprises control element and control panel 7.Control element can adopt PLC, single-chip microcomputer or PC to operate control.For the protection control element, be provided with control cabinet 8 in the present embodiment, be used to place control element.Control panel 7 electrically connects with control element.Control panel 7 can be provided with control button according to demand and carry out executable operations.In the present embodiment control panel be provided with unlatching, close, control buttons such as hand/automatic, full-automatic, up, descending, left lateral, right lateral, welding, reduction, standby, time-out, and be provided with run indicator and the indicator lamp of makeing mistakes." unlatching " control button is used to connect power supply; " hand/automatically " control button is selected manually or automatic mode, selects can enter the manual adjustments pattern when manual, and according to the wheel rim position, control module control welding adjusting part carries out up and down adjusting to second adjusting device; Start " up, descending, left lateral, right lateral ", control module control welding adjusting part Butt welding gun 5 position is up and down regulated; Start " welding " control button, the welding beginning; When correct position is adjusted in welding gun 5 positions, select " automatically " pattern; Start " automatically " control button and then finish welding process automatically; After welding was finished, by " reduction " button, first adjusting device of control module control welding adjusting part drove welding gun 5 and turns back to the extreme higher position and swing 60 set degree angles; Start the Close button, carry out power operation.
When carrying out welding operation, start " unlatching " control button and connect power supply; Start by " reduction " button, first cylinder 35 of control module control welding adjusting part promotes slide block 30 and rises along guide rail 31 slips, driven gear tooth bar cylinder 32, screw motor 34 and screw mandrel 33 rise to the extreme higher position, drive second adjusting device and rise, rise to set extreme higher position thereby drive welding gun 5; Rack-and-pinion cylinder 32 drives screw motor 34 and screw mandrel 33 swings, drives second adjusting device, thereby welding gun 5 is swung 60 degree angles to the left or to the right; Rim and spoke to be welded is set in is placed on the keeper on the mounting table 20, it is fixing to utilize first setting element 200 and second setting element 201 to position, and can utilize 21 pairs of mounting tables 20 of adjusting rod to regulate as required; Start " hand/automatically " control button and select manually or automatic mode, select to enter the manual adjustments pattern when manual, according to wheel rim position adjustments welding adjusting part, the adjusting that Butt welding gun 5 carries out up and down; Start " welding " control button, weld beginning, control module control startup reductor 22, rotation drives the wheel rim rotation thereby reductor 22 rotates the drive keeper; When welding gun 5 is adjusted to correct position and be need not to regulate again, select " automatically " pattern; Start " automatically " control button, 5 pairs of wheel rims of welding gun and spoke carry out jumping characteristic and evenly weld, and finish welding process automatically; After welding is finished, start " reduction " button, then welding gun 5 runs to set the top, 60 degree pendulum angle positions; Take off wheel rim; After all welding are finished, start the Close button and cut off the power supply.
The specific embodiment of the above is a better embodiment of the present utility model, is not to limit concrete practical range of the present utility model with this, and the equivalence that all shapes according to the utility model, structure are done changes all in protection domain of the present utility model.
Claims (10)
1. rim and spoke welding equipment, comprise: frame, be located at mounting table assembly, welding gun on the frame, it is characterized in that, further comprise: the control module of being located at the welding adjusting part that is connected with welding gun, the above-mentioned mounting table assembly of control and welding adjusting part on the frame.
2. rim and spoke welding equipment according to claim 1 is characterized in that: described welding adjusting part comprises first adjusting device and second adjusting device; Described second adjusting device, one end is connected with first adjusting device, and the other end is connected with welding gun.
3. rim and spoke welding equipment according to claim 2 is characterized in that: the trimming piece that described first adjusting device comprises slide block, first dynamical element that is connected with slide block, is located at the swing component on the slide block and is connected with swing component.
4. rim and spoke welding equipment according to claim 3 is characterized in that: described swing component is the rack-and-pinion cylinder, and described trimming piece is that screw mandrel reaches the screw motor that is connected with screw mandrel.
5. rim and spoke welding equipment according to claim 3 is characterized in that: described first adjusting device further comprises the guide rail that cooperates with slide block.
6. rim and spoke welding equipment according to claim 2 is characterized in that: described second adjusting device comprises adjusting contiguous block, the angular adjustment part that is connected with first adjusting device, the connecting rod that connects adjusting contiguous block and angular adjustment part.
7. rim and spoke welding equipment according to claim 6 is characterized in that: described connecting rod comprises that the outer bar of connection reaches and be connected the interior bar of connection that outer bar connects.
8. rim and spoke welding equipment according to claim 6 is characterized in that: described angular adjustment part is a worm and gear, and described worm and gear is provided with operation knob.
9. rim and spoke welding equipment according to claim 1, it is characterized in that: the mounting table adjusting device that described mounting table assembly comprises mounting table, be connected with mounting table and be located at second power unit on the mounting table, described mounting table is provided with keeper, and described keeper is connected with second power unit.
10. rim and spoke welding equipment according to claim 9 is characterized in that: described keeper comprises first setting element and is located at second setting element on first setting element.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008202134975U CN201309052Y (en) | 2008-11-13 | 2008-11-13 | Welding device for wheel rim and wheel spoke |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008202134975U CN201309052Y (en) | 2008-11-13 | 2008-11-13 | Welding device for wheel rim and wheel spoke |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201309052Y true CN201309052Y (en) | 2009-09-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008202134975U Expired - Fee Related CN201309052Y (en) | 2008-11-13 | 2008-11-13 | Welding device for wheel rim and wheel spoke |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201309052Y (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101745717B (en) * | 2009-12-11 | 2011-10-26 | 龙岩阿赛特汽车零部件制造有限公司 | Pulley electric welding machine |
| CN103273167A (en) * | 2013-05-28 | 2013-09-04 | 嘉兴四通车轮股份有限公司 | Double-station wheel double-wire welding machine |
| CN110653529A (en) * | 2019-09-28 | 2020-01-07 | 杭州金成车轮制造有限公司 | Rim and spoke combined welding equipment |
| CN111085815A (en) * | 2019-12-25 | 2020-05-01 | 江苏远方动力科技有限公司 | Rim bolt seat spot welding mould |
| CN112705889A (en) * | 2020-12-08 | 2021-04-27 | 南京中船绿洲机器有限公司 | Automatic welding device for pulley |
| CN113245765A (en) * | 2021-06-30 | 2021-08-13 | 江苏金强钢轮有限公司 | Electric motor car wheel hub welding frock |
-
2008
- 2008-11-13 CN CNU2008202134975U patent/CN201309052Y/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101745717B (en) * | 2009-12-11 | 2011-10-26 | 龙岩阿赛特汽车零部件制造有限公司 | Pulley electric welding machine |
| CN103273167A (en) * | 2013-05-28 | 2013-09-04 | 嘉兴四通车轮股份有限公司 | Double-station wheel double-wire welding machine |
| CN103273167B (en) * | 2013-05-28 | 2015-04-15 | 嘉兴四通车轮股份有限公司 | Double-station wheel double-wire welding machine |
| CN110653529A (en) * | 2019-09-28 | 2020-01-07 | 杭州金成车轮制造有限公司 | Rim and spoke combined welding equipment |
| CN110653529B (en) * | 2019-09-28 | 2021-04-20 | 杭州金成车轮制造有限公司 | Rim and spoke combined welding equipment |
| CN111085815A (en) * | 2019-12-25 | 2020-05-01 | 江苏远方动力科技有限公司 | Rim bolt seat spot welding mould |
| CN111085815B (en) * | 2019-12-25 | 2021-11-09 | 江苏远方动力科技有限公司 | Rim bolt seat spot welding mould |
| CN112705889A (en) * | 2020-12-08 | 2021-04-27 | 南京中船绿洲机器有限公司 | Automatic welding device for pulley |
| CN113245765A (en) * | 2021-06-30 | 2021-08-13 | 江苏金强钢轮有限公司 | Electric motor car wheel hub welding frock |
| CN113245765B (en) * | 2021-06-30 | 2021-09-10 | 江苏金强钢轮有限公司 | Electric motor car wheel hub welding frock |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090916 Termination date: 20161113 |