Bubbling washer
Technical field
The utility model relates to a kind of carrying out washing treatment machinery that is used for metallurgy industry.
Background technology
Bubbling washer is the lower heating value coal gas that cleans the imperial smelting furnace output with scour without sediment motion, makes coal gas remove the impurity grit and the task equipment of the use of regenerating.It is by the rotor of a high speed rotating and fixed stator bump current, current is clashed into into water droplet or water smoke capture flue dust in the coal gas, makes then gas-water separation to reach the effect that purifies coal gas.Because the coal gas that imperial smelting furnace produces includes a large amount of zinc oxide and plumbous oxide grit (being commonly called as blue powder), its cohesiveness is stronger, shape, arrangement mode and the angle of blade and the spacing between each layer blade in the design requirements choose reasonable rotor, should consider thus to improve efficiency of dust collection for the debunching action of water with to the wetting action of dust, consider to reduce the bonding of blue powder on blade again, be beneficial to cleaning, cut down the consumption of energy, satisfy the safety and steady operation of rotor a work period.
Machine one side has two gas inlets, and three nozzles are housed respectively, and the water smoke that is sprayed is caught a part of flue dust; Symmetrical side at machine has an air outlet, washing machine profile casing is a scroll casing shape, flue gas enters the washing machine middle part along the turbine line from inlet mouth, pass the rotor of high speed rotating, cleaning through main jet and big yield that washing nozzle sprays, discharge by symmetrical side venting port, make that outlet dust contained flue gas concentration is up to standard.Bubbling washer drives the rotor rotation by large power high voltage motor, and axle head is by packing box seal; The washing machine both sides respectively have three water mains to stretch into inside, and the watering tube is housed on the disk of high speed rotating, with a plurality of washing nozzles, the seizure middle part flue dust installed arranged side by side on the casing.
Because the unstable of the flue gas tolerance of imperial smelting furnace output does not have sophisticated calculation formula and method, bring certain difficulty for the design calculation of bubbling washer.Use for reference the iron-smelting blast furnace gas purification in the washing machine of our design and merge nonferrous smelting production actual process parameter, designed the smoke treatment amount from 36000m
3/ h~78500m
3The bubbling washer of/h satisfies production requirement through the production practice test, and reaches designed capacity.
The utility model content
The purpose of this utility model is by optimizing the parameter of the blade on the bubbling washer rotor, improving the working efficiency of bubbling washer.
The bubbling washer that the utility model provides comprises rotor and stator, and rotor and stator are provided with blade, and said blade is the egg type section.
Further the parameter of refinement be blade angle along 14 ° of circle tangent lines, the stub end of egg type section is in face of air flow line.
According to the utility model embodiment, the major axis a of blade is 43.8mm, and minor axis b is 21.8mm.
Blade arrangement is on a plurality of concentric(al) circless on rotor and the stator.
According to embodiment of the present utility model, 7 circles are arranged on the rotor, and 5 circles are arranged on the stator.
Concentrically ringed position of the arrangement of its rotor blade and quantity are:
The first layer: 1120,28 of φ 1000~φ drip the shape rod;
The second layer: 1300,36 of φ 1160~φ drip the shape rod;
The 3rd layer: 1480,44 of φ 1320~φ drip the shape rod;
The 4th layer: 1660,48 of φ 1480~φ drip the shape rod;
Layer 5: 1840,52 of φ 1640~φ drip the shape rod;
Layer 6: 2060,56 of φ 1860~φ drip the shape rod;
Layer 7: 2180,56 of φ 1980~φ drip the shape rod.
Concentrically ringed position of the arrangement of stator blade and quantity are:
The first layer: φ 1080~φ 1210; 32 drip the shape rod;
The second layer: φ 1240~φ 1390; 40 drip the shape rod;
The 3rd layer: φ 1400~φ 1570; 46 drip the shape rod;
The 4th layer: φ 1560~φ 1750; 50 drip the shape rod;
Layer 5: φ 1740~φ 1950; 54 drip the shape rod.
The tangential speed protection 75m/s~110m/s of outermost layer rotor blade.And the rotating rotor total angular momentum is 8.0 * 10
4Kgm
2/ s~1.6 * 10
5Kgm
2/ s.
Blade can form with the steel pipe compacting.
The disclosed blade design of the utility model had both guaranteed the collision area of blade to flue dust, had reduced gas-flow resistance again, had reduced power consumption, had also reduced the bonding of blue powder on blade simultaneously, played an important role to guaranteeing the washing machine smooth running.
Description of drawings
Fig. 1 is the one-piece construction synoptic diagram of bubbling washer;
Fig. 2 is the sectional view of blade among the utility model embodiment;
Fig. 3 is the wiring layout of the utility model embodiment rotor;
Fig. 4 is the layout drawing of stator blade among the utility model embodiment.
Embodiment
Form by steady bearing 1, casing 2, nozzle (main jet 3, washing nozzle 4), rotor 5, stator 6, watering tube 7 referring to Fig. 1, bubbling washer, drive rotor 5 by motor 8 by bearing 1 and rotate.
Referring to Fig. 3,4, on rotor 5 and stator 6, be provided with blade 9.Blade 9 is arranged on a plurality of concentric(al) circless on rotor 5 and the stator 6.7 circles of arranging on the rotor 5,5 circles of arranging on the stator, the rotor blade is arranged and quantity is:
1120,28 blades of the first layer: φ;
1300,36 of the second layer: φ drip the shape rod;
The 3rd layer: 1480,44 of φ drip the shape rod;
The 4th layer: 1660,48 of φ drip the shape rod;
1840,52 of layer 5: φ drip the shape rod;
2060,56 of layer 6: φ drip the shape rod;
2180,56 of layer 7: φ drip the shape rod.
Concentrically ringed position of the arrangement of stator blade and quantity are:
1210,32 of the first layer: φ drip the shape rod;
1390,40 of the second layer: φ drip the shape rod;
The 3rd layer: 1570,46 of φ drip the shape rod;
The 4th layer: 1750,50 of φ drip the shape rod;
1950,54 of layer 5: φ drip the shape rod.
According to embodiments of the invention, preferred outermost layer rotor linear velocity is 79.6m/s, and rotor angular momentum is 1.6 * 10
5Kgm
2/ s.