Background technology
Existing production and widely used air cleaner cartridge are made up of parts such as rubber seal, upper end cover, outer protecting wire net, filter paper, interior protecting wire net, bottom end cover and clamp bars, filter paper becomes the star folding mode, and place between the inside and outside protecting wire net also with bonding agent and upper and lower end cap strong bond, the head of filter paper, terminal dead with the clamp bar folder, rubber seal uses the bonding agent strong bond on upper end cover.As seen, filter paper can only be arranged in the confined space between the inside and outside protecting wire net.
During use, the filter core of said structure will be installed in the shell of air filter.Circular passage between shell and the outer protecting wire net is as the inlet channel of air, and interior protecting wire net volume inside is as outlet passageway, and filter paper all can not more, more reasonably be arranged in the space that this two parts volume is very big, thereby the area of filter paper is less.
As everyone knows, in the certain spatial volume of air filter, the area that strengthens filter paper helps reducing the air velocity of air by filter paper, thereby reduces intake resistance; Help reducing possibility, improve the filtering efficiency of air filter because of the too high puncture filter paper of air velocity; Help prolonging the service life of filter core and the maintenance period of air filter.
Because the filter core of said structure exists the less weak point of filter paper area, therefore air is fast by the air velocity of filter paper, intake resistance is big, filter paper is easily breakdown, and the service life of filter core is shorter, so that the original resistance of air filter is higher, filtering efficiency is lower, maintenance period is shorter.
The utility model content
The purpose of this utility model is to overcome the shortcoming of above-mentioned prior art, and a kind of honeycomb fashion air cleaner cartridge is provided, and the original resistance of air filter that disposes this filter core is lower, filtering efficiency is higher, maintenance period is longer.
For achieving the above object, the utility model provides a kind of honeycomb fashion air cleaner cartridge, it comprises collar down, the last collar of band sealing ring, be located between the center of collar and following collar and central tube that upper and lower side is isolated, the column honeycomb fashion filter paper body that the lamination cardboard is arranged, the lamination cardboard is composited by plane filter paper and corrugation filter paper, corrugation filter paper is bonding by stupefied peak on it and the sealing of plane filter paper, the last outlet side of formed each air inlet conduit is closed between corrugation filter paper and the plane filter paper, the end of lamination cardboard by corrugation filter paper is connected back wall with central tube and reels layer by layer around central tube, and the lower end of the circular gap of Xing Chenging is closed thus, bonding on the outer surface of the other end of corrugation filter paper and plane filter paper corresponding to this end place, last collar, the profile of the interior shape of following collar and filter paper body matches, and is installed on the upper and lower side of filter paper body last collar and following collar circumferential seal.
During use, this filter core is installed in the shell of air filter.Formed each air inlet conduit is as the inlet channel of air between corrugation filter paper and the plane filter paper.Because the last outlet side of each air inlet conduit is closed, like this, forces the dust laden air that enters each air inlet conduit can only pass corresponding corrugation filter paper and plane filter paper, and is able to filtering.
The lamination cardboard around central tube reel layer by layer formed circular gap comprise lamination cardboard itself because of layer by layer the coiling between formed circular gap between the adjacent two layers and corrugation filter paper and central tube formed circular gap.The air that is able to filtering enters in the above-mentioned circular gap, enter in the gap between the shell of this filter core and air filter.Therefore, above-mentioned circular gap and gap are as the outlet passageway that is able to the air of filtering.
Again because the lamination cardboard is closed around reel the layer by layer lower end of formed circular gap of central tube, be installed on the upper and lower side of filter paper body last collar and following collar circumferential seal, like this, the air that is able to filtering flows out, flows out in above-mentioned gap from the upper end of above-mentioned circular gap respectively.
As mentioned above, except that central tube, the volume of remaining space is very big in this filter core, and this part space all by reel layer by layer with more, more reasonably arrange the lamination cardboard that is composited by plane filter paper and corrugation filter paper.During use, this filter core is installed in the shell of air filter, can make full use of the assembly space in the shell, and the area of filter paper is bigger.Like this, help reducing the air velocity of air, thereby reduce intake resistance by filter paper; Help reducing the possibility of air breakdown filter paper, improve the filtering efficiency of air filter; Help prolonging the service life of filter core and the maintenance period of air filter.
Therefore, dispose that the original resistance of air filter of this filter core is lower, filtering efficiency is higher, maintenance period is longer.
The described interior shape of going up collar, following collar is circular, the profile of filter paper body is cylindric, and central tube is a pipe, the center of last collar have one with the circular retainer plate of its coaxial line, circumferential uniform four reinforcements between last collar and the retainer plate are pegged graft with retainer plate on the central tube.
The specific embodiment
Below in conjunction with accompanying drawing embodiment of the present utility model is specifically described:
Referring to Fig. 1-Fig. 5, this filter core comprises collar 1 under the level, collar 4 on the level of band sealing ring 5, be located at the vertical central tube 2 between the center of collar 4 and following collar 1, the vertical cylindric honeycomb fashion filter paper body 3 that the lamination cardboard is arranged, last collar 4, the interior shape of following collar 1 is circular, like this, last collar 4, the profile of the interior shape of following collar 1 and filter paper body 3 matches, central tube 2 is a pipe, there is a dividing plate 21 the tube chamber bottom of central tube 2 so that the upper and lower side of this pipe is isolated, the center of last collar 4 have one with the circular retainer plate 42 of its coaxial line, circumferential uniform four reinforcements 41 between last collar 4 and the retainer plate 42 are pegged graft with retainer plate 42 on the central tube 2.
The lamination cardboard is composited by plane filter paper 31 and corrugation filter paper 32, the cross section of corrugation filter paper 32 is the V-type that links to each other continuously, corrugation filter paper 32 is bonding with 31 sealings of plane filter paper by the stupefied peak on it 33, the last outlet side of formed each air inlet conduit 10 all is marked with adhesive 8 and is closed (Fig. 1 between corrugation filter paper 32 and the plane filter paper 31, not shown adhesive 8 among Fig. 2, the adhesive 8 of part only is shown) among Fig. 5, an end and the central tube 2 bonding back walls of lamination cardboard by corrugation filter paper 32 are reeled with spiral fashion layer by layer around central tube 2, and the lower end of the circular gap 9 of Xing Chenging all is marked with adhesive 7 and is closed thus, bonding on the outer surface of the other end of corrugation filter paper 32 and plane filter paper 31 corresponding to this end place, last collar 4 and following collar 1 by means of adhesive 6 circumferential seals be installed on upper and lower side (Fig. 1 of filter paper body 3, not shown adhesive 6 among Fig. 5).
Need to prove, the local of filter paper body 3 only is shown among Fig. 3, Fig. 4 and amplifies, omit the remaining part in this filter core.
Referring to Fig. 5, during use, this filter core is installed in the shell interior (not shown described shell among Fig. 5) of air filter.The lower end of this filter core is inlet end, upper end and circumferentially is the outlet side among Fig. 5, and airflow direction is for from bottom to top.
Referring to Fig. 2-Fig. 5, formed each air inlet conduit 10 is as the inlet channel of air between corrugation filter paper 32 and the plane filter paper 31.Be closed owing to the last outlet side of each air inlet conduit 10 all is marked with adhesive 8, like this, force the dust laden air that enters each air inlet conduit 10 can only pass corresponding corrugation filter paper 32 and plane filter paper 31, and be able to filtering.
The lamination cardboard around central tube 2 reel layer by layer formed circular gap 9 comprise lamination cardboard itself because of layer by layer the coiling between formed circular gap between the adjacent two layers and corrugation filter paper 32 and central tube 2 formed circular gap.The air that is able to filtering enters in the above-mentioned circular gap 9, enter in the gap between the shell of this filter core and air filter (not shown described gap among Fig. 5).Therefore, above-mentioned circular gap 9 and gap are as the outlet passageway that is able to the air of filtering.
Again owing to the lamination cardboard is marked with adhesive 7 and is closed around reel the layer by layer lower end of formed circular gap 9 of central tube 2, last collar 4 and following collar 1 by means of adhesive 6 circumferential seals be installed on the upper and lower side of filter paper body 3, like this, the air that is able to filtering flows out, flows out in above-mentioned gap from the upper end of above-mentioned circular gap 9 respectively.
Described adhesive 6, adhesive 7, adhesive 8 are commercially available product.
The border is detected factually, the air cleaner cartridge of equal volume, the filter area of the interior filter paper (comprising plane filter paper and corrugation filter paper) of this filter core is 2.73 times of the interior filter paper filter area of existing filter core, like this, under the situation that guarantees the engine air flow, can reduce the filter core of air filter and the volume of shell, save the manufacturing cost of installing space and air filter.
Under the situation that the filter core volume is identical, air mass flow is identical of air filter, because the significantly increase of filter paper area in this filter core, like this, the air velocity of air by filter paper reduces, intake resistance reduces, the possibility of air breakdown filter paper reduces, prolong the service life of filter core, therefore, the original resistance of air filter that disposes this filter core is lower, filtering efficiency is higher, maintenance period is longer, thereby has effectively improved the performance of air filter.
For verifying the above-mentioned advantage of this filter core, adopt the filter core of this filter core and existing structure to make appearance and size, air filter (following this air filter and the existing air filter of abbreviating as respectively) that air inlet pipe is all identical with the escape pipe size respectively, carry out the flow-original resistance of filter core, the original filtering efficiency of air filter and the performance comparison test of storage dirt ability three aspects then successively, result of the test is as follows:
One, the flow of filter core-original resistance test
Referring to table one, identical and both the specified air mass flow QH=300m of appearance and size of two kinds of test filter cores
3/ h.
Table one
Test air mass flow Q (m
3/h)
|
150 |
180 |
210 |
240 |
270 |
300 |
330 |
The original resistance △ P (KPa) of existing filter core |
0.11 |
0.14 |
0.18 |
0.22 |
0.26 |
0.31 |
0.36 |
The original resistance △ P (KPa) of this filter core |
0.04 |
0.05 |
0.07 |
0.09 |
0.12 |
0.15 |
0.18 |
By table one as seen, the original resistance of this filter core is significantly less than the original resistance of existing filter core.
Two, the original filtering efficiency test of air filter
Test is at specified air mass flow 300m
3Carry out under the condition of/h.After testing, the filtering efficiency of existing air filter is 99.46%, and the filtering efficiency of this air filter is 99.92%, its filtering efficiency is much higher than the specification requirement (filtering efficiency 〉=99.5%) of China's industry standard regulation, therefore, this air filter is the airborne impurity of filtering, dust effectively, guarantees cylinder sleeve of engine, the unlikely generation premature wear of piston ring.
Three, the storage dirt ability test of air filter
Test is at specified air mass flow 300m
3Carry out under the condition of/h.When the test end of a period, when intake resistance is 6Kpa, the storage dirt ability of existing air filter is 605g, the storage dirt ability of this air filter is 1324g, its storage dirt ability is 2.19 times of existing air filter, this helps prolonging the service life and the maintenance period of air filter, improve its matching performance, and then reduce the oil consumption of engine.
Above-described only is a kind of embodiment of the present utility model.Should be pointed out that for the person of ordinary skill of the art under the prerequisite that does not break away from the utility model principle, can also make conspicuous some modification and improvement, these also should be considered as belonging to protection domain of the present utility model.Such as: the cross section of corrugation filter paper also can be U type or the undaform that links to each other continuously; When the height of filter core was big, the lamination cardboard also can be arranged the horizontal cushion rubber in some roads along the short transverse of filter core in central tube is reeled formed circular gap layer by layer, and described cushion rubber mainly plays the connection effect, and can not stop up outlet passageway; The coiling number of plies of lamination cardboard can determine flexibly according to the needs of product.