CN201249281Y - Gap block oil-duct processing device - Google Patents
Gap block oil-duct processing device Download PDFInfo
- Publication number
- CN201249281Y CN201249281Y CNU2007200769616U CN200720076961U CN201249281Y CN 201249281 Y CN201249281 Y CN 201249281Y CN U2007200769616 U CNU2007200769616 U CN U2007200769616U CN 200720076961 U CN200720076961 U CN 200720076961U CN 201249281 Y CN201249281 Y CN 201249281Y
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- bearing shell
- mould
- oil duct
- plant
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Abstract
The utility model discloses a gap block oil-duct processing device, which can realize the automatic control and has the advantages of high precision, low power consumption, small body, humanization and the like, and can greatly improves the processing efficiency The gap block oil-duct processing device mainly comprises a control system, a motor, a power head, a cutter holder and a positioning compressing device that can move from up to down and is used for positioning a compressing gap block, wherein, the cutter holder is arranged on one end of the power head, and the cutter holder is provided with a cutter, and the power head is driven by the motor, and the positioning compressing device mainly includes a servo motor, a lead screw, a sliding plate and a mould for positioning and compressing the gap block, and the mould is provided with the sliding plate, and the servo motor drives the sliding plate to move from up to down through the lead screw, and the mould is arranged just above the cutter holder.
Description
Technical field
The utility model relates to a kind of automobile engine bearing oil duct process equipment technology, relates in particular to a kind of bearing shell oil duct processing unit (plant).
Background technology
In the present bearing shell oil duct processing, used equipment is common universal lathe (as 620 lathes), when lathe is worked, earlier with hand with two bearing shells anchor clamps of packing into, be fixed with plate screw, by adjusting cutter, tool and inboard chamfering knife face, finish bearing shell oil duct machining operation again by the hand follow rest.The problem of its existence: the one, speed is slow, per minute is no more than 4 since bearing shell at the anchor clamps of packing into, process, get material, reprocessing, get in the material process again, the shutdown of all will braking can't improve speed; The 2nd, precision is difficult to ensure, owing to be armrest with the bearing shell anchor clamps of packing into, whether put in place and can't visually see, can only be with feel and experience, in case iron, aluminium, copper scale are arranged in the anchor clamps slightly, will cause bearing shell to tilt, cause the bearing shell oil duct, can only produce several and will clear up anchor clamps inner surface cleannes in order to improve yield rate not at center line; The 3rd, poor stability to getting all manual operationss of material, easily causes industrial accident from blowing.
The utility model content
Technical problem to be solved in the utility model provides a kind of bearing shell oil duct processing unit (plant), and it can realize automatic control, has precision height, low in energy consumption, characteristics such as fuselage is little, hommization, and has improved processing benefit greatly.
In order to solve above technical problem, the utility model provides a kind of bearing shell oil duct processing unit (plant), this device is arranged on the frame, it mainly comprises control system, motor, unit head, knife bar and can move up and down be used to locate the positioning compression device that compresses bearing shell, described knife bar is arranged on an end of unit head, on described knife bar, be provided with cutter, described unit head is by described driven by motor, described positioning compression device mainly comprises servomotor, screw mandrel, slide plate and be used to locate and compress the mould of bearing shell, described mould is arranged on the slide plate, described servomotor drives slide plate by screw mandrel and moves up and down, described mould be positioned at described knife bar directly over; Add man-hour, after described motor is received the instruction of control system, drive installation is rotated at a high speed at the cutter of knife bar, after described servomotor is received the instruction of control system, drive is positioned and the bearing shell that is pressed in the mould moves down, and the tool position that bearing shell moves at a high speed rotation carried out boring, the amount of feeding that adds man-hour is set control by control system.
Described positioning compression device also comprises the fixedly supporting plate that is used to locate bearing shell one end, the die holder and the hold down gag that are used for installation mold, described hold down gag comprises by stop block, stage clip, be used to locate the movable supporting plate of the bearing shell other end, described movable supporting plate comprises the motion bar that horizontal supporting plate and the horizontal supporting plate of drive move up and down, described die holder is arranged on the described slide plate, described fixedly supporting plate is arranged on the lower end of die holder, described motion bar and stage clip are arranged in the die holder, the free end of motion bar is given prominence to die holder, described stage clip compresses motion bar makes level tray be in impaction state, and described stop block is positioned on the frame and is positioned at directly over the free end of motion bar.
It also comprises automatic material-pulling device, described automatic material-pulling device mainly comprises horizontal tray, pusher cylinder and is arranged on scraping wings on the pusher cylinder push-rod, when bearing shell arrived the feed station of horizontal tray, described pusher cylinder drove scraping wings bearing shell is pushed in the mould of positioning compression device along horizontal tray.
The utility model bearing shell oil duct processing unit (plant) compared with prior art owing to controlled automatically by control system in process, each process control has reduced artificial mistake with being connected, and has avoided the generation of industrial injury unsafe factor; Secondly, the whole service process is controlled automatically by control system, especially advances the bearing shell feed processing in the mould once to finish by servomotor when cutting, can make like this and balance in power, and has guaranteed stable and precision; Once more, bearing shell oil duct machined surface down, old metal bits can't enter mould and back of bearing, can not cause the sticking bits of bearing shell to weigh wounded, or fit because of bearing shell and tightly not cause phenomenons such as the degree of depth is inhomogeneous, have improved the yield rate of product.Because this device from being fed to discharging, is controlled automatically by control system, has improved working (machining) efficiency greatly, the border process data is seen factually, adopts device process velocity of the present utility model to reach 16 of per minutes.
Description of drawings
Below in conjunction with the drawings and specific embodiments the utility model is described in further detail.
Fig. 1 is the utility model bearing shell oil duct processing unit (plant) assembling schematic diagram;
Fig. 2 is the automatic material-pulling device and the automatic feeder schematic diagram of the utility model bearing shell oil duct processing unit (plant);
Fig. 3 is that the K of Fig. 2 is to schematic diagram;
Fig. 4 is the positioning compression device schematic diagram of the utility model bearing shell oil duct processing unit (plant);
Fig. 5 is the I portion enlarged diagram of Fig. 4;
Fig. 6 is the oil duct topping machanism schematic diagram of the utility model bearing shell oil duct processing unit (plant).
The specific embodiment
As shown in Figure 1, it is the utility model bearing shell oil duct processing unit (plant) assembling schematic diagram.It mainly comprises frame and automatic feeder and automatic material-pulling device 10, positioning compression device 20, oil duct borer 30 and control system (not shown) disposed thereon.Promptly at first bearing shell is transported in the mould 21 (shown in Fig. 4,5) that positions hold down gag 20 through automatic feeder and automatic material-pulling device 10, by positioning compression device 20 position compress after, drive on the cutter of bearing shell down to the high speed rotation of oil duct borer 30 and carry out oil duct boring processing.In addition, as can be seen from Figure 1, in order to improve working (machining) efficiency, automatic feeder and automatic material-pulling device 10, positioning compression device 20 and oil duct borer 30 are the same equipment of two covers, so not only can raise the efficiency, and have also reduced equipment volume simultaneously.In following examples, if no special instructions, mentioned parts all are arranged on the frame or by other parts and are arranged on the frame, and certain frame here is fuselage just.This control system can adopt PLC control system or other control system, during such as employing PLC control system, it comprises conventional equipments such as Programmable Logic Controller, magnetic valve, inductor, this control system can be adopted the mode of computer touch screen carry out parameter setting, modification etc. in addition.The control program of Programmable Logic Controller can be programmed according to the action needs of each device, and the setting of magnetic valve and inductor also can be provided with according to the needs of action, comprise position, type and size etc., certainly can select extraordinary or special components and parts for use for the needs of precision, as long as can realize the function controlled.At following embodiment, even without clearly adopting control system, as long as but when involving concrete action control, generally be exactly that control system is controlled.In addition, when moving control, do not illustrate specifically whether have delay or deterministic process sometimes, but generally speaking, for the needs of safety or action control, implying there are delay or judgement to set.In addition,, such as cylinder, oil cylinder or motor etc., control processing if desired, then should select components and parts for use with control able to programme about the action element device.
Shown in Fig. 2,3, it is the automatic feeder and automatic material-pulling device 10 schematic diagrames of the utility model bearing shell oil duct processing unit (plant).The control of the controlled system of said apparatus, wherein material-pulling device mainly comprises pusher cylinder 14, is located at scraping wings 16 and carriage 17 on the pusher cylinder 14 automatically.And automatic feeder mainly comprises conveyer belt 12, charging baffle plate 11, blanking cylinder 13 and blanking plate 15 on the blanking cylinder 13 is set.At first, bearing shell 40 is (conveyer belt 12 needs motor or other power-equipment to drive certainly) under the drive of conveyer belt 12, when charging baffle plate 11 enters into blanking plate 15 positions, blanking cylinder 13 drives blanking plates 15 bearing shell 40 is pushed into the pusher zone, and pusher cylinder 14 drives in the mould 21 (shown in Fig. 4,5) in the mould seat 22 that scraping wings 16 are pushed into bearing shell 40 positioning compression device 20 then.Wherein charging baffle plate 11 can be regulated according to the size of bearing shell.
Shown in Fig. 4,5, it is the positioning compression device schematic diagram in the utility model.Among the figure the parallel positioning compression devices 20 that are provided with of two covers.Every cover positioning compression device 20 mainly comprises two parts, one of them is power section, be mainly used in and move up and down, the bearing shell 40 that will be positioned at mould 21 is delivered to the boring position, this power section mainly comprises servomotor 24, screw mandrel and slide plate 24, and wherein servomotor 25 moves up and down by screw mandrel (can adopt ball screw) drive slide plate 24; Another part is the location pressing section, this part mainly by mould 21, die holder 22, regulate bolt 23, fixedly supporting plate 27, motion bar 28 and stage clip 26 are formed, movable supporting plate comprises motion bar 28 and horizontal supporting plate, the horizontal supporting plate 29 of motion bar 28 connections.Wherein, regulating bolt 23 is located on the frame, just regulate bolt not with the motion campaign of slide plate 24, mould 21 is arranged on the die holder 22, certainly in order to cooperate mould 21, on die holder 22, has the groove that matches with mould 21, fixedly supporting plate 27 is arranged on the bottom of die holder 22 and is positioned at an end of mould 21, it is used for fixing an end of bearing shell 40, and motion bar 28 and stage clip 26 are arranged in the die holder 22, and the horizontal supporting plate 29 that connects with motion bar 28 is with fixedly supporting plate 27 is corresponding, also be positioned at the bottom of die holder 22 and be positioned at the other end of mould 21, and the outstanding die holder 22 of the free end of motion bar, stage clip 26 free elastic force upwards compress motion bar makes horizontal supporting plate 29 upwards compress bearing shell.When mould 21 is in carriage 17 horizontal levels, when needing that promptly bearing shell 40 pushed mould 21, the free end of motion bar 28 is run into adjusting bolt 23, under the barrier effect of regulating bolt 23, motion bar 28 moves downward stage clip 26 and is forced to compress, this moment, mould unclamped, and bearing shell 40 is sent in the mould 21 by scraping wings 16; Then, when die holder 22 glided along with slide plate 24, the free end of motion bar 28 breaks away from regulated bolt 23, and is upwards pushed away by stage clip 26 free elastic force once more, also extrusion die 21 upwards accordingly of horizontal supporting plate 29 this moment, the bearing shell 40 that is arranged in mould 21 certainly also tightly is pressed in mould 21.
As shown in Figure 6, it is the oil duct borer schematic diagram in the utility model, and 4,5 describes in conjunction with the accompanying drawings.In fact, this boring processing finishes by oil duct borer 30 and cooperates positioning compression device 20 to finish.The oil duct borer mainly comprises control system, motor 32, unit head 33, knife bar 31 and the cutter that is installed in knife bar 31, the rotation of control system control motor 32, unit head 33 is arranged on the driving end of power motor 32, knife bar 31 is positioned at an end of unit head 33, mould 21 on the positioning compression device 20 be positioned at knife bar 31 cutter directly over, directly over so-called, that is to say, when carrying out boring, bearing shell 40 in the mould 21 should be suitable for boring processing with the cutter that is installed on the knife bar 31, such as, the bearing shell direction of motion should be on the line in the center of circle of the center of circle of bearing shell and rotary cutter, that is to say that when only being on this position, the oil duct that processes just can be consistent; Add man-hour actual, after 32 motors are received the instruction of control system, drive installation is rotated at a high speed at the cutter of knife bar 31, after servomotor 25 is received the instruction of control system, drive is positioned and the bearing shell 40 that is pressed in the mould 21 moves down, and the tool position that bearing shell 40 moves at a high speed rotation carried out boring processing, the amount of feeding that adds man-hour is set control by control system.
Provided the diagram of pusher cylinder 14, blanking cylinder 13, carriage 17 and reclaiming plate and bearing shell 40 among Fig. 6, in the therefrom automatic as can be seen mould 21 of material-pulling device in finishing the die holder 22 that bearing shell 40 is pushed, the bearing shell 40 after also will processing has been released mould 21.
The application is in order to briefly explain, and the part of not mentioning, persons skilled in the art can adopt conventional technological means to realize, and the part of not mentioning also is the requisite part of the application.In addition, size in Figure of description and position relation need to set just to explanation, but those sizes and position relation can not limit protection domain of the present utility model.In addition, the part parts among the application can take other parts to substitute, and adopt oil cylinder to replace such as cylinder, and all adopt distortion or covert alternative technological means to be the scope that the application will protect.
Claims (6)
1, a kind of bearing shell oil duct processing unit (plant), this device is arranged on the frame, it is characterized in that, it mainly comprises control system, motor, unit head, knife bar and can move up and down be used to locate the positioning compression device that compresses bearing shell, described knife bar is arranged on an end of unit head, on described knife bar, be provided with cutter, described unit head is by described driven by motor, described positioning compression device mainly comprises servomotor, screw mandrel, slide plate and be used to locate and compress the mould of bearing shell, described mould is arranged on the slide plate, described servomotor drives slide plate by screw mandrel and moves up and down, described mould be positioned at described knife bar directly over; Add man-hour, after described motor is received the instruction of control system, drive installation is rotated at a high speed at the cutter of knife bar, after described servomotor is received the instruction of control system, drive is positioned and the bearing shell that is pressed in the mould moves down, and the tool position that bearing shell moves at a high speed rotation carried out boring, the amount of feeding that adds man-hour is set control by control system.
2, bearing shell oil duct processing unit (plant) as claimed in claim 1, it is characterized in that, described positioning compression device also comprises the fixedly supporting plate that is used to locate bearing shell one end, the die holder and the hold down gag that are used for installation mold, described hold down gag comprises by stop block, stage clip, be used to locate the movable supporting plate of the bearing shell other end, described movable supporting plate comprises the motion bar that horizontal supporting plate and the horizontal supporting plate of drive move up and down, described die holder is arranged on the described slide plate, described fixedly supporting plate is arranged on the lower end of die holder, described motion bar and stage clip are arranged in the die holder, the free end of motion bar is given prominence to die holder, described stage clip compresses motion bar makes level tray be in impaction state, and described stop block is positioned on the frame and is positioned at directly over the free end of motion bar.
3, bearing shell oil duct processing unit (plant) as claimed in claim 1 is characterized in that described stop block is provided with adjustable bolt.
4, bearing shell oil duct processing unit (plant) as claimed in claim 1 or 2, it is characterized in that, it also comprises automatic material-pulling device, described automatic material-pulling device mainly comprises horizontal tray, pusher cylinder and is arranged on scraping wings on the pusher cylinder push-rod, when bearing shell arrived the feed station of horizontal tray, described pusher cylinder drove scraping wings bearing shell is pushed in the mould of positioning compression device along horizontal tray.
5, bearing shell oil duct processing unit (plant) as claimed in claim 1 or 2, it is characterized in that, it also comprises automatic feeder, described automatic feeder mainly comprises conveyer belt, charging baffle plate and the blanking cylinder that is used to transport bearing shell, the blanking cylinder is provided with blanking plate, and blanking plate is positioned at an end of conveyer belt.
6, bearing shell oil duct processing unit (plant) as claimed in claim 4, it is characterized in that, it also comprises automatic feeder, described automatic feeder mainly comprises conveyer belt, charging baffle plate and the blanking cylinder that is used to transport bearing shell, the blanking cylinder is provided with blanking plate, and blanking plate is positioned at an end of conveyer belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200769616U CN201249281Y (en) | 2007-12-21 | 2007-12-21 | Gap block oil-duct processing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200769616U CN201249281Y (en) | 2007-12-21 | 2007-12-21 | Gap block oil-duct processing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201249281Y true CN201249281Y (en) | 2009-06-03 |
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ID=40744953
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007200769616U Expired - Fee Related CN201249281Y (en) | 2007-12-21 | 2007-12-21 | Gap block oil-duct processing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201249281Y (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105127479A (en) * | 2015-09-29 | 2015-12-09 | 沈阳中北通磁科技股份有限公司 | Drilling method and horizontal type drilling equipment for NdFeB rare earth permanent magnetic precision device |
| CN107775016A (en) * | 2017-10-13 | 2018-03-09 | 烟台大丰轴瓦有限责任公司 | One kind processing word oil line machine of bearing shell eight and its application method |
| CN114054803A (en) * | 2021-11-15 | 2022-02-18 | 江西金百成五金制品有限公司 | Axle center punching equipment is used in window pulley production |
-
2007
- 2007-12-21 CN CNU2007200769616U patent/CN201249281Y/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105127479A (en) * | 2015-09-29 | 2015-12-09 | 沈阳中北通磁科技股份有限公司 | Drilling method and horizontal type drilling equipment for NdFeB rare earth permanent magnetic precision device |
| CN107775016A (en) * | 2017-10-13 | 2018-03-09 | 烟台大丰轴瓦有限责任公司 | One kind processing word oil line machine of bearing shell eight and its application method |
| CN107775016B (en) * | 2017-10-13 | 2019-04-05 | 烟台大丰轴瓦有限责任公司 | A kind of eight word oil line machine of processing bearing shell and its application method |
| CN114054803A (en) * | 2021-11-15 | 2022-02-18 | 江西金百成五金制品有限公司 | Axle center punching equipment is used in window pulley production |
| CN114054803B (en) * | 2021-11-15 | 2024-04-26 | 江西金百成五金制品有限公司 | Axle center perforation equipment is used in window pulley production |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090603 Termination date: 20161221 |
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| CF01 | Termination of patent right due to non-payment of annual fee |