CN201224371Y - Energy-absorbing type vehicle bumper - Google Patents

Energy-absorbing type vehicle bumper Download PDF

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CN201224371Y
CN201224371Y CNU2008200671824U CN200820067182U CN201224371Y CN 201224371 Y CN201224371 Y CN 201224371Y CN U2008200671824 U CNU2008200671824 U CN U2008200671824U CN 200820067182 U CN200820067182 U CN 200820067182U CN 201224371 Y CN201224371 Y CN 201224371Y
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bumper
energy
piston rod
support device
bolt
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乔维高
商博
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Wuhan University of Technology WUT
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Wuhan University of Technology WUT
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Abstract

本实用新型公开了一种在行驶车辆上使用的吸能式车辆保险杠,其由保险杠面板(1)、导向支撑装置(2)、缓冲吸能器总成(8)和保险杠横梁(12)构成;导向支撑装置(2),其一端通过螺栓与保险杠横梁(12)相连,其另一端通过螺栓与车架纵梁(4)连接;缓冲吸能器总成(8),其一端通过保险杠连接板用螺栓与保险杠横梁(12)相连,其另一端通过角钢纵梁连接板(7)用螺栓与车架纵梁(4)连接。本实用新型结构紧凑,结构尺寸小,安全可靠,通过气体和液压油两种介质缓冲吸能,吸能效率高;改变气体的初始状态,可改变缓冲吸能器总成(8)的动态刚度;缓冲过程中通流面积随缓冲过程的变化而变化,可取得比较满意的缓冲吸能效果。

Figure 200820067182

The utility model discloses an energy-absorbing vehicle bumper used on a running vehicle, which consists of a bumper panel (1), a guide support device (2), a buffer energy absorber assembly (8) and a bumper beam ( 12) constitutes; the guide support device (2), one end of which is connected to the bumper beam (12) through bolts, and the other end is connected to the frame longitudinal beam (4) through bolts; the buffer energy absorber assembly (8), whose One end links to each other with bumper crossbeam (12) with bolt by bumper connecting plate, and its other end is connected with vehicle frame longitudinal beam (4) with bolts through angle steel longitudinal beam connecting plate (7). The utility model has the advantages of compact structure, small structure size, safety and reliability, buffers and absorbs energy through gas and hydraulic oil, and has high energy absorption efficiency; changing the initial state of the gas can change the dynamic stiffness of the buffer energy absorber assembly (8) ; During the buffering process, the flow area changes with the buffering process, and a relatively satisfactory buffering energy absorption effect can be obtained.

Figure 200820067182

Description

吸能式车辆保险杠 Energy-absorbing vehicle bumper

技术领域 technical field

本实用新型涉及一种在行驶的车辆上使用的吸能式车辆保险杠,起到缓冲的作用,主要用于车辆正面碰撞。The utility model relates to an energy-absorbing vehicle bumper used on a running vehicle, which plays a buffering role and is mainly used for vehicle frontal collisions.

背景技术 Background technique

汽车作为目前陆地上的主要交通工具,汽车交通事故造成的人员死亡占各类事故死亡人数的首位。因此,汽车碰撞安全问题越来越引起人们的关注,而在汽车碰撞过程中,发生几率最高的是汽车前部的碰撞,这首先涉及到前部保险杠的碰撞。保险杠作为安全防护装置是现代汽车结构的重要组成部分,它能有效地减轻人员伤亡程度以及汽车损坏程度。但目前在许多国产车装备的保险杠多为普通吸能式,它们共同的缺点是只能用于低速行驶状态下,并且其吸能性能较差,因此,在汽车上装备具有良好吸能特性的保险杠,从而使汽车在发生碰撞时能充分吸收碰撞能量,减少汽车损伤和对车内人员的伤害,这对于提高汽车的碰撞安全性具有重要的意义。Automobiles are currently the main means of transportation on land, and the death toll caused by automobile traffic accidents accounts for the first place in the death toll of various accidents. Therefore, the problem of automobile collision safety has attracted more and more attention, and in the course of automobile collision, the most likely occurrence is the collision of the front of the automobile, which at first involves the collision of the front bumper. As a safety protection device, the bumper is an important part of the modern automobile structure, which can effectively reduce the degree of casualties and the degree of damage to the car. But at present, most of the bumpers equipped in many domestic cars are ordinary energy-absorbing types. Their common disadvantage is that they can only be used in low-speed driving conditions, and their energy-absorbing performance is poor. Therefore, the equipment on the car has good energy-absorbing characteristics. The bumper, so that the car can fully absorb the collision energy in the event of a collision, reduce the damage to the car and the injury to the people in the car, which is of great significance for improving the safety of the car's collision.

发明内容 Contents of the invention

本实用新型所要解决的技术问题是:提供一种新型吸能式车辆保险杠,当车辆在发生碰撞时能够充分吸收车辆的碰撞能量,从而有效地减轻汽车损坏程度以及人员伤亡程度。The technical problem to be solved by the utility model is: to provide a new type of energy-absorbing vehicle bumper, which can fully absorb the collision energy of the vehicle when the vehicle collides, thereby effectively reducing the degree of damage to the vehicle and the degree of casualties.

本实用新型解决上述技术难题所采用的技术方案是:由保险杠面板、导向支撑装置、缓冲吸能器总成和保险杠横梁构成,其中,导向支撑装置一端通过螺栓与保险杠横梁相连,缓冲吸能器总成的一端通过保险杠连接板用螺栓与保险杠横梁相连,导向支撑装置的另一端通过螺栓与车架的纵梁连接,缓冲吸能器总成的另一端通过角钢纵梁连接板用螺栓与车架的纵梁连接。The technical scheme adopted by the utility model to solve the above-mentioned technical problems is: it is composed of a bumper panel, a guide support device, a buffer energy absorber assembly and a bumper beam, wherein one end of the guide support device is connected with the bumper beam through a bolt, and the buffer One end of the energy absorber assembly is connected to the bumper beam with bolts through the bumper connecting plate, the other end of the guide support device is connected to the longitudinal beam of the frame through bolts, and the other end of the energy absorber assembly is connected through the angle steel longitudinal beam The plates are bolted to the longitudinal beams of the frame.

本实用新型提供的吸能式车辆保险杠,与现有技术相比具有以下主要的优点:Compared with the prior art, the energy-absorbing vehicle bumper provided by the utility model has the following main advantages:

结构紧凑,安全可靠,在缓冲吸能器节流芯棒上设计两级节流孔。通过保险杠的缓冲吸能器总成中的气体和液压油两种介质缓冲吸能,吸能效率高。结构充分利用了气体介质的可压缩性做复位弹簧,由于气体弹簧的非线性,使得该缓冲吸能器回弹平稳。由于气体单位体积存储能量的能力比机械弹簧大得多,故其结构尺寸较金属弹簧小。此外,改变气体的初始状态,可改变缓冲器的动态刚度,这种节流孔的设计形式,可以实现变节流,缓冲过程中通流面积随缓冲过程的变化而变化,缓冲腔内的缓冲压力保持均匀或按一定的规律变化,可取得比较满意的缓冲吸能效果。The structure is compact, safe and reliable, and two-stage throttle holes are designed on the throttle mandrel of the buffer energy absorber. The gas and hydraulic oil in the buffer energy absorber assembly of the bumper buffer and absorb energy, and the energy absorption efficiency is high. The structure makes full use of the compressibility of the gas medium as the return spring. Due to the nonlinearity of the gas spring, the buffer energy absorber rebounds smoothly. Since the energy storage capacity per unit volume of gas is much greater than that of mechanical springs, its structural size is smaller than that of metal springs. In addition, changing the initial state of the gas can change the dynamic stiffness of the buffer. This design of the orifice can realize variable throttling. During the buffering process, the flow area changes with the buffering process. The buffering pressure in the buffering chamber Maintaining uniformity or changing according to a certain rule can achieve a satisfactory buffering and energy-absorbing effect.

附图说明 Description of drawings

图1是本实用新型的结构及装在车架纵梁4上的示意图。Fig. 1 is the structure of the present utility model and the schematic diagram that is contained on the vehicle frame longitudinal beam 4.

图2是图1的A向视图。Fig. 2 is a view along the direction A of Fig. 1 .

图3是图1的C-C向视图。Fig. 3 is a C-C arrow view of Fig. 1 .

图4是图1的B向视图。Fig. 4 is a view taken along direction B of Fig. 1 .

图5是缓冲吸能器总成8的结构示意图。FIG. 5 is a schematic structural view of the energy absorber assembly 8 .

图6是导向支撑装置2的结构示意图。FIG. 6 is a schematic structural view of the guide support device 2 .

图中:1.保险杠面板;2.导向支撑装置;3.焊接件;4.车架纵梁;5.螺栓;6.加强肋;7.角钢纵梁连接板;8.缓冲吸能器总成;9.连接螺栓;10.保险杠连接板;11.卡接扣件;12.保险杠横梁;13.液压油;14.浮动活塞;15.氮气;16.活塞杆;17.紧固螺栓;18.液压缸;19.密封圈;20.节流芯棒;21.一级节流孔;22.二级节流孔;23.螺孔;24.滑动槽。In the figure: 1. Bumper panel; 2. Guide support device; 3. Welding parts; 4. Frame longitudinal beam; 5. Bolts; Assembly; 9. Connecting bolts; 10. Bumper connecting plate; 11. Snap fasteners; 12. Bumper beam; 13. Hydraulic oil; 14. Floating piston; 15. Nitrogen; 16. Piston rod; 17. Tightening 18. Hydraulic cylinder; 19. Seal ring; 20. Throttle mandrel; 21. Primary throttle hole; 22. Secondary throttle hole; 23. Screw hole; 24. Sliding groove.

具体实施方式 Detailed ways

下面结合实例及附图对本实用新型作进一步说明。Below in conjunction with example and accompanying drawing, the utility model is further described.

本实用新型提供的吸能式车辆保险杠,其结构如图1至图6所示:包括保险杠横梁12、导向支撑装置2和缓冲吸能器总成8。由于保险杠横梁12的质量相对比较大一些,因此采用导向支撑装置2和缓冲吸能器总成8来共同支撑,并且导向支撑装置2和缓冲吸能器总成8可以在车辆发生碰撞时共同作用吸收冲击的能量。其中:导向支撑装置2的一端通过螺栓与保险杠横梁12相连,导向支撑装置2的另一端通过连接螺栓9与车架纵梁4连接。缓冲吸能器总成8的一端通过保险杠连接板用螺栓与保险杠横梁12相连,缓冲吸能器总成8的另一端通过角钢纵梁连接板7用螺栓5与车架纵梁4连接。角钢纵梁连接板7设有加强肋6,以增强角钢纵梁连接板7的刚度。The structure of the energy-absorbing vehicle bumper provided by the utility model is shown in FIGS. Since the mass of the bumper beam 12 is relatively large, the guide support device 2 and the energy absorber assembly 8 are used for joint support, and the guide support device 2 and the energy absorber assembly 8 can be jointly supported when the vehicle collides. function to absorb the energy of impact. Wherein: one end of the guide support device 2 is connected with the bumper beam 12 through a bolt, and the other end of the guide support device 2 is connected with the vehicle frame longitudinal beam 4 through a connecting bolt 9 . One end of the energy absorber assembly 8 is connected to the bumper beam 12 through the bumper connecting plate with bolts, and the other end of the energy absorber assembly 8 is connected to the frame longitudinal beam 4 through the angle steel longitudinal beam connecting plate 7 with bolts 5 . The angle steel longitudinal beam connecting plate 7 is provided with reinforcing ribs 6 to enhance the rigidity of the angle steel longitudinal beam connecting plate 7 .

所述的导向支撑装置2,为类似车架的槽形钢结构,在导向支撑装置2与车架纵梁4相连接部分的中部开有一个安装连接螺栓9的滑动槽24,导向支撑装置2通过螺孔23与车架纵梁12连接在一起。在受到碰撞时,导向支撑装置2可相对车架纵梁4沿着连接螺栓9相对滑动(见图6),缓冲吸收部分能量。The guide support device 2 is a channel-shaped steel structure similar to a vehicle frame, and a sliding groove 24 for installing the connecting bolt 9 is opened in the middle of the connecting part of the guide support device 2 and the vehicle frame longitudinal beam 4. The guide support device 2 It is connected with the vehicle frame longitudinal beam 12 through screw holes 23 . When a collision occurs, the guide support device 2 can slide relative to the frame longitudinal beam 4 along the connecting bolts 9 (see FIG. 6 ), buffering and absorbing part of the energy.

所述的缓冲吸能器总成8,其结构如图5所示:设有活塞杆16,该活塞杆为空心结构,其前端通过螺栓和保险杠连接件10与保险杠横梁12连接(见图3);设有浮动活塞14和节流芯棒20,浮动活塞14位于活塞杆16的内腔中,该活塞将活塞杆16的内腔隔成左、右两腔,并且由装在浮动活塞14上的密封圈19密封,左腔充满氮气15,右腔充满液压油13;节流芯棒20位于液压缸18的内腔中。活塞杆16外圆柱面与液压缸18内圆柱面滑动配合。液压缸18通过紧固螺栓17与车架纵梁4的焊接件3相连(见图1)。Described buffer energy absorber assembly 8, its structure as shown in Figure 5: be provided with piston rod 16, this piston rod is hollow structure, its front end is connected with bumper beam 12 by bolt and bumper connector 10 (see Fig. 3); Be provided with floating piston 14 and throttling mandrel 20, floating piston 14 is positioned at the inner cavity of piston rod 16, and this piston separates the inner cavity of piston rod 16 into left and right two cavities, and is contained in floating The sealing ring 19 on the piston 14 is sealed, the left cavity is filled with nitrogen gas 15 , and the right cavity is filled with hydraulic oil 13 ; the throttle mandrel 20 is located in the inner cavity of the hydraulic cylinder 18 . The outer cylindrical surface of the piston rod 16 is slidingly matched with the inner cylindrical surface of the hydraulic cylinder 18 . The hydraulic cylinder 18 is connected with the weldment 3 of the vehicle frame longitudinal beam 4 through fastening bolts 17 (see FIG. 1 ).

所述的节流芯棒20上设有两级节流孔,即一级节流孔21和二级节流孔22(见图5)。液压缸18内的液压油通过—级节流孔21和二级节流孔22,与活塞杆16右腔相通,构成液压油的通道。The throttling mandrel 20 is provided with two stages of throttling holes, that is, a primary throttling hole 21 and a secondary throttling hole 22 (see FIG. 5 ). The hydraulic oil in the hydraulic cylinder 18 communicates with the right cavity of the piston rod 16 through the primary orifice 21 and the secondary orifice 22, forming a channel for hydraulic oil.

所述的一级节流孔21和二级节流孔22的设计形式,可以实现变节流,缓冲过程中通流面积随缓冲过程的变化而变化,缓冲腔内的缓冲压力保持均匀或按一定的规律变化。气体的初始状态可以改变,从而实现改变缓冲吸能器总成8的动态刚度。The design forms of the first-stage orifice 21 and the second-stage orifice 22 can realize variable throttling. During the buffering process, the flow area changes with the buffering process, and the buffering pressure in the buffering chamber remains uniform or at a certain level. changes in the law. The initial state of the gas can be changed, so as to change the dynamic stiffness of the energy absorber assembly 8 .

所述的缓冲吸能器总成8可根据车架纵梁4的位置布置。The buffer energy absorber assembly 8 can be arranged according to the position of the vehicle frame longitudinal beam 4 .

所述的保险杠横梁12的截面为槽型,保险杠面板1嵌入保险杠横梁12的槽中,并且由卡接扣件11相连(见图2和图4)。The cross-section of the bumper beam 12 is groove-shaped, and the bumper panel 1 is embedded in the groove of the bumper beam 12 and connected by snap fasteners 11 (see FIGS. 2 and 4 ).

下面简述本实用新型的工作原理(参照图5):Briefly describe the working principle of the present utility model below (with reference to Fig. 5):

冲击过程:当汽车与障碍物发生碰撞时,保险杠受到的冲击力首先传到活塞杆16上,活塞杆端部向右移动,挤压液压油13,这时液压缸筒油腔内的油压在活塞杆外力的作用下急剧升高,液压油便通过一级节流孔21和二级节流孔22向活塞杆16内腔流动,推动浮动活塞14向左移动,并使氮气15受到压缩,这时气体也起到缓冲冲击能量的作用。冲击载荷在缓冲吸能器总成8的作用下很快地降低下来,这样利用液压油通过节流孔时的黏性阻力和气体压缩来吸收撞击的能量。由于油液的节流作用,冲击物的动能绝大部分转变为油液的热能,并由空气散发掉。Impact process: When the car collides with an obstacle, the impact force on the bumper is first transmitted to the piston rod 16, and the end of the piston rod moves to the right to squeeze the hydraulic oil 13. At this time, the oil in the oil chamber of the hydraulic cylinder The pressure rises sharply under the action of the external force of the piston rod, and the hydraulic oil flows to the inner cavity of the piston rod 16 through the primary orifice 21 and the secondary orifice 22, pushing the floating piston 14 to move to the left, and making the nitrogen gas 15 Compression, at this time the gas also plays a role in buffering the impact energy. The impact load is quickly reduced under the action of the buffer energy absorber assembly 8, so that the energy of the impact is absorbed by the viscous resistance and gas compression when the hydraulic oil passes through the orifice. Due to the throttling effect of the oil, most of the kinetic energy of the impactor is converted into the heat energy of the oil, which is dissipated by the air.

回弹过程:缓冲吸能总成8可以在碰撞的同时沿着导向支撑装置2相对于车架发生移动,进一步缓解碰撞时的能量。撞击后通过活塞杆16腔内的氮气产生复原动力,推动浮动活塞14右移使保险杠复位。Rebound process: the energy-absorbing buffer assembly 8 can move relative to the vehicle frame along the guide support device 2 during the collision, so as to further relieve the energy of the collision. After the impact, the nitrogen in the piston rod 16 cavity generates restoring power, and the floating piston 14 is pushed to the right to reset the bumper.

Claims (6)

1. endergonic vehicle bumper, by bumper fascia (1), guiding support device (2), buffering energy-absorbing device assembly (8) and bumper beam (12) constitute, an end that it is characterized in that guiding support device (2) links to each other with bumper beam (12) by bolt, one end of buffering energy-absorbing device assembly (8) links to each other with bumper beam (12) with bolt by bumper/spoiler connecting panel (10), the other end of guiding support device (2) is connected with chassis side rail (4) by bolt, and the other end of buffering energy-absorbing device assembly (8) is connected with chassis side rail (4) with bolt by angle steel longeron connecting panel (7).
2. endergonic vehicle bumper as claimed in claim 1 is characterized in that: at be connected with chassis side rail (4) middle part of part of guiding support device (2), have a sliding tray (24) that tie bolt (9) is installed.
3. endergonic vehicle bumper as claimed in claim 1, the structure that it is characterized in that buffering energy-absorbing device assembly (8) is: be provided with piston rod (16), this piston rod is a hollow structure, and its front end is connected with bumper beam (12) with bumper/spoiler connecting panel (10) by bolt; Be provided with floating piston (14) and throttling plug (20), floating piston (14) is arranged in the inner chamber of piston rod (16), and throttling plug (20) is hollow structure and the inner chamber that is arranged in hydraulic actuating cylinder (18); Piston rod (16) external cylindrical surface and hydraulic actuating cylinder (18) inner cylinder face bearing fit.
4. endergonic vehicle bumper as claimed in claim 3 is characterized in that throttling plug (20) is provided with one-level cutoff port (21) and two-step throttle hole (22).
5. as claim 3 or 4 described endergonic vehicle bumpers, it is characterized in that floating piston (14) is divided into left and right two chambeies with the inner chamber of piston rod (16), left chamber is full of nitrogen (15), and right chamber is full of hydraulic oil (13); Hydraulic oil (13) in the hydraulic actuating cylinder (18) communicates with the right chamber of piston rod (16) by one-level cutoff port (21) and two-step throttle hole (22).
6. endergonic vehicle bumper as claimed in claim 1, the cross section that it is characterized in that bumper beam (12) is a grooved.
CNU2008200671824U 2008-05-15 2008-05-15 Energy-absorbing type vehicle bumper Expired - Fee Related CN201224371Y (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104842906A (en) * 2014-08-20 2015-08-19 北汽福田汽车股份有限公司 Energy absorption buffering device, anti-collision structure and vehicle
CN104999977A (en) * 2015-03-29 2015-10-28 厦门理工学院 Five-level gradual-type gas-liquid-solid coupling collision energy absorption device and application
CN107206953A (en) * 2015-02-06 2017-09-26 新日铁住金株式会社 The end structure of vehicle
CN109923001A (en) * 2016-11-08 2019-06-21 马自达汽车株式会社 The impact absorbing structure of vehicle
CN118358616A (en) * 2024-05-17 2024-07-19 太原理工大学 A split-chamber high-speed train buffer energy absorber

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* Cited by examiner, † Cited by third party
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CN104842906A (en) * 2014-08-20 2015-08-19 北汽福田汽车股份有限公司 Energy absorption buffering device, anti-collision structure and vehicle
CN104842906B (en) * 2014-08-20 2017-04-05 北汽福田汽车股份有限公司 Energy-absorbing buffer device, anti-collision structure and vehicle
CN107206953A (en) * 2015-02-06 2017-09-26 新日铁住金株式会社 The end structure of vehicle
US10427633B2 (en) 2015-02-06 2019-10-01 Nippon Steel Corporation End structure of vehicle
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