CN203047122U - Collision protection device for flat-fronted vehicle - Google Patents

Collision protection device for flat-fronted vehicle Download PDF

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CN203047122U
CN203047122U CN 201220617116 CN201220617116U CN203047122U CN 203047122 U CN203047122 U CN 203047122U CN 201220617116 CN201220617116 CN 201220617116 CN 201220617116 U CN201220617116 U CN 201220617116U CN 203047122 U CN203047122 U CN 203047122U
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collision
energy absorber
steel plate
buffer
energy
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张淼
姚丁茂
李海辉
史季青
徐宇
孟令智
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Changan University
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Changan University
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Abstract

本实用新型公开了一种平头汽车的碰撞防护装置,由碰撞缓冲模块、吸能器和支撑座组成,其中,支撑座与车架大梁连接在一起;吸能器后端安装有受力卡座,用于将碰撞缓冲模块、吸能器和支撑座固定连接在一起;碰撞缓冲模块、吸能器和受力卡座能随车身一起向前翻起,以便于发动机的保养和维修。当车辆发生碰撞时,缓冲钢板—缓冲弹簧—防撞钢梁—吸能器—支撑座构成5次吸能缓冲过程,从而有效地减少了作用于车身上的碰撞能量,减少了车身变形,有效地保护了碰撞发生时车内乘员的人身安全。

Figure 201220617116

The utility model discloses a collision protection device for flat-headed automobiles, which is composed of a collision buffer module, an energy absorber and a support seat, wherein the support seat is connected with the frame girder; the rear end of the energy absorber is equipped with a force bearing seat , used to fixedly connect the collision buffer module, the energy absorber and the support seat together; the collision buffer module, the energy absorber and the force-bearing seat can be turned forward together with the vehicle body, so as to facilitate the maintenance and repair of the engine. When the vehicle collides, the buffer steel plate-buffer spring-anti-collision steel beam-energy absorber-support seat constitutes 5 energy-absorbing buffer processes, thereby effectively reducing the collision energy acting on the vehicle body, reducing the deformation of the vehicle body, and effectively It protects the personal safety of the occupants in the car when a collision occurs.

Figure 201220617116

Description

一种平头汽车碰撞防护装置Anti-collision device for flat-headed automobiles

技术领域 technical field

本实用新型涉及车辆被动安全领域,具体涉及一种平头汽车碰撞防护装置。  The utility model relates to the field of vehicle passive safety, in particular to a collision protection device for flat-headed automobiles. the

背景技术 Background technique

平头汽车,即发动机布置在汽车驾驶室内的车辆。据统计,在司乘人员伤亡的交通事故中,平头汽车所占的比例是所有车型中最高的。平头汽车由于其自身的结构特点,一旦发生碰撞事故,车身会严重变形,加之司乘人员与车辆前端距离很短,车身变形时缺少缓冲,因而车身变形会对乘员造成比较严重的挤压伤害,造成严重的事故后果和人员伤亡。  A flat-top car, that is, a vehicle whose engine is arranged in the cab of the car. According to statistics, in the traffic accidents of casualties of drivers and passengers, the proportion of flat-top cars is the highest among all types of vehicles. Due to its own structural characteristics, once a collision accident occurs, the body of the flat-top car will be seriously deformed. In addition, the distance between the driver and the front end of the vehicle is very short, and the body lacks cushioning when the body deforms. Therefore, the deformation of the body will cause serious crushing injuries to the occupants. Cause serious accident consequences and casualties. the

目前,平头汽车的安全性已经受到了广泛的关注。国家自2005年起已禁止小型平头客车的生产。对于大型平头汽车,目前普遍采用的安全装置主要有两种:保护架和安全气囊。保护架为安装在车头前端的悬臂结构,由钢板焊接而成,受力面积小,在碰撞发生时不仅不能起到很好的防护作用,有时还会起到加剧车身破坏的反作用;对于安全气囊,由于受限于平头车辆自身结构的特点,在车辆碰撞变形过程中,气囊没有足够的打开时间,因此保护作用并不明显。  At present, the safety of flat-top cars has received extensive attention. Since 2005, the state has banned the production of small passenger cars. For large flat-headed cars, there are two main types of safety devices generally used at present: protective frames and safety airbags. The protective frame is a cantilever structure installed at the front end of the car. It is welded by steel plates and has a small force-bearing area. When a collision occurs, it not only cannot play a good protective role, but sometimes it will aggravate the damage of the car body. For airbags , due to the limitation of the structure characteristics of flat-top vehicles, the airbag does not have enough time to open during the vehicle collision deformation process, so the protective effect is not obvious. the

发明内容 Contents of the invention

针对以上现有技术存在的缺陷或不足,本实用新型的目的在于,提供一种平头汽车碰撞防护装置,在平头汽车发生碰撞事故时,该装置可有效吸收不同角度施加的碰撞能量,减少车身变形程度,降低碰撞对司乘人员的伤害。  In view of the above defects or deficiencies in the prior art, the purpose of this utility model is to provide a flat-top car collision protection device, which can effectively absorb the collision energy applied at different angles and reduce the deformation of the car body when a flat-top car has a collision accident. To reduce the damage of the collision to the driver and passengers. the

为了实现上述任务,本实用新型采用以下技术解决方案予以实现:  In order to achieve the above tasks, the utility model adopts the following technical solutions to achieve:

一种平头车辆碰撞防护装置,其特征在于,由碰撞缓冲模块、吸能器和支撑座,其中:  A collision protection device for a flat-headed vehicle, characterized in that it consists of a collision buffer module, an energy absorber and a support seat, wherein:

所述支撑座与车架大梁连接在一起;  The support seat is connected with the frame girder;

所述的碰撞缓冲模块由缓冲钢板、缓冲弹簧和防撞钢梁组成;  The collision buffer module is composed of buffer steel plates, buffer springs and anti-collision steel beams;

所述的吸能器后端安装有受力卡座,用于将碰撞缓冲模块、吸能器和支撑座固定连接在一起;  The rear end of the energy absorber is equipped with a force-bearing card seat for fixing the collision buffer module, the energy absorber and the support seat together;

所述碰撞缓冲模块、吸能器和受力卡座能随车身一起向前翻起。  The collision buffer module, the energy absorber and the force-bearing seat can be turned forward together with the vehicle body. the

本实用新型的其他特点是:  Other features of the present utility model are:

所述缓冲钢板由几组钢板缓冲模块组成,各组钢板缓冲模块间通过铰链连接。为有效吸收不同角度的碰撞能量,将缓冲钢板设计为弧形结构,横向布置与车头前端的车身内。  The buffer steel plate is composed of several groups of steel plate buffer modules, and the groups of steel plate buffer modules are connected by hinges. In order to effectively absorb collision energy at different angles, the buffer steel plate is designed as an arc structure, which is arranged horizontally in the body of the front end of the car. the

所述缓冲弹簧为弹簧丝直径较大、劲度系数较高的钢制螺旋弹簧。可承受和吸收较大的冲击力。其安装于每组钢板缓冲模块后,后端固定于防撞钢梁上。  The buffer spring is a steel coil spring with a larger spring wire diameter and a higher stiffness coefficient. Can withstand and absorb greater impact. It is installed behind each group of steel plate buffer modules, and the rear end is fixed on the anti-collision steel beam. the

所述防撞钢梁由高强度钢材制成,起固定缓冲弹簧和吸收部分冲击能量的作用,横向布置于车头内部车身内。  The anti-collision steel beam is made of high-strength steel, which plays the role of fixing the buffer spring and absorbing part of the impact energy, and is arranged laterally in the vehicle body inside the front of the vehicle. the

所述吸能器为管状拉出式吸能器,吸能器管桶内置阻尼材料可有效吸收碰撞能量,所述吸能器纵向布置于缓冲模块的防撞钢梁之后。  The energy absorber is a tubular pull-out energy absorber, and the damping material built into the barrel of the energy absorber can effectively absorb the collision energy. The energy absorber is longitudinally arranged behind the anti-collision steel beam of the buffer module. the

所述支撑座由钢板冲压而成,其结构尺寸视其在车身内部安装位置和所承受的冲击载荷大小而定。  The support seat is stamped from a steel plate, and its structural size depends on its installation position inside the vehicle body and the size of the impact load it bears. the

所述支撑座固定于车身大梁上,通过受力卡座与吸能器紧固连接。  The support seat is fixed on the body girder, and is tightly connected with the energy absorber through the force-bearing clamp. the

本实用新型的平头车辆碰撞防护装置,碰撞缓冲模块为首道碰撞缓冲吸能器件,当平头车辆发生正面碰撞时,碰撞缓冲模块中的缓冲钢板向正后方变形,在吸收部分碰撞能量后压迫纵向安装的吸能器变形以吸收部分碰撞能量;当发生侧面碰撞时,碰撞缓冲模块的各呈弧形铰接安装的钢板缓 冲模块侧转变形,碰撞力与车身正面形成一定夹角,从而减少车身变形。在发生正、侧向碰撞时,碰撞缓冲模块中的缓冲弹簧和防撞钢梁也会发生变形,吸收部分碰撞能量。吸能器为第二道碰撞缓冲吸能装置,其通过伸缩变形由内部阻尼材料吸收碰撞能量。碰撞过程中,部分碰撞力会通过安装于吸能器后端的受力卡座传于支撑座上,支撑座通过变形可吸收部分碰撞能量。当碰撞发生时,通过碰撞缓冲模块—吸能器—支撑座,便形成了3次吸能缓冲过程,同时,碰撞缓冲模块内部由缓冲钢板、缓冲弹簧和防撞钢梁,也形成了3次吸能缓冲作用。这样,便实际形成了缓冲钢板—缓冲弹簧—防撞钢梁—吸能器—支撑座5次吸能缓冲过程,从而有效地减少了作用于车身上的碰撞能量,减少了车身变形,有效地保护了碰撞发生时车内乘员的人身安全。  In the collision protection device for flat-headed vehicles of the utility model, the collision buffer module is the first collision buffer and energy-absorbing device. When a frontal collision occurs to a flat-headed vehicle, the buffer steel plate in the collision buffer module deforms to the rear, and after absorbing part of the collision energy, it is compressed and installed longitudinally. The energy absorber deforms to absorb part of the collision energy; when a side collision occurs, each of the steel buffer modules installed in an arc-shaped hinge of the collision buffer module turns sideways and deforms, and the collision force forms a certain angle with the front of the vehicle body, thereby reducing the deformation of the vehicle body . In the event of frontal and side collisions, the buffer springs and anti-collision steel beams in the collision buffer module will also deform to absorb part of the collision energy. The energy absorber is the second collision buffer energy-absorbing device, which absorbs the collision energy by the internal damping material through telescopic deformation. During the collision process, part of the collision force will be transmitted to the support seat through the force-bearing holder installed at the rear end of the energy absorber, and the support seat can absorb part of the collision energy through deformation. When a collision occurs, through the collision buffer module-energy absorber-support seat, three energy-absorbing buffer processes are formed. Energy-absorbing cushioning. In this way, five energy-absorbing buffering processes of buffer steel plate-buffer spring-anti-collision steel beam-energy absorber-support seat are actually formed, thereby effectively reducing the collision energy acting on the vehicle body, reducing the deformation of the vehicle body, and effectively The personal safety of the occupants in the vehicle is protected when a collision occurs. the

附图说明 Description of drawings

图1为本实用新型的平头车辆碰撞防护装置结构示意图。  Fig. 1 is a structural schematic diagram of the flat vehicle collision protection device of the present invention. the

图2为本实用新型的平头车辆碰撞防护装置安装位置示意图。  Fig. 2 is a schematic diagram of the installation position of the flat head vehicle collision protection device of the present invention. the

图中的标记分别表示:1、缓冲钢板,2、铰链,3、缓冲弹簧,4、防撞钢梁,5、吸能器,6、支撑座,7、车身大梁,8、碰撞缓冲模块, 9、受力卡座,10、车身,11、车轮。  The marks in the figure respectively indicate: 1. Buffer steel plate, 2. Hinge, 3. Buffer spring, 4. Anti-collision steel beam, 5. Energy absorber, 6. Support seat, 7. Body beam, 8. Collision buffer module, 9, force-bearing deck, 10, vehicle body, 11, wheel. the

下面通过附图和实施例对本实用新型作进一步的详细描述。  Below by accompanying drawing and embodiment the utility model is described in further detail. the

具体实施方式 Detailed ways

参照图1和图2,本实施例给出一种平头汽车碰撞防护装置,由碰撞缓冲模块8、吸能器5和支撑座6组成,其中:  Referring to Fig. 1 and Fig. 2, the present embodiment provides a flat-head automobile collision protection device, which is composed of a collision buffer module 8, an energy absorber 5 and a support seat 6, wherein:

所述支撑座6与车架大梁7连接在一起;  The support seat 6 is connected with the frame girder 7;

碰撞缓冲模块8由缓冲钢板1、缓冲弹簧3和防撞钢梁4组成;  The collision buffer module 8 is composed of a buffer steel plate 1, a buffer spring 3 and an anti-collision steel beam 4;

吸能器5后端安装有受力卡座9,用于将碰撞缓冲模块8、吸能器5和支撑座6固定连接在一起;  The rear end of the energy absorber 5 is equipped with a force-bearing card seat 9, which is used to fixedly connect the collision buffer module 8, the energy absorber 5 and the support seat 6 together;

碰撞缓冲模块8、吸能器5和受力卡座9能随车身10一起向前翻起,以便于发动机的保养和维修。  The collision buffer module 8, the energy absorber 5 and the force-bearing deck 9 can be turned forward together with the vehicle body 10, so as to facilitate the maintenance and repair of the engine. the

碰撞缓冲模块8布置于车身10的前端,吸能器5和支撑座6纵向布置于车身内部。  The collision buffer module 8 is arranged at the front end of the vehicle body 10, and the energy absorber 5 and the support base 6 are longitudinally arranged inside the vehicle body. the

在本实施例中,缓冲钢板1由5组钢板缓冲模块组成,各组钢板缓冲模块间通过铰链2连接。为有效吸收不同角度的碰撞能量,将各组缓冲钢板1布置为弧形结构,横向布置于车身10前端。在每组钢板缓模冲块后,均布置一个缓冲弹簧3。在本实施例中,缓冲弹簧3由弹簧丝直径较大、劲度系数较大的钢制螺旋弹簧组成。缓冲弹簧3后端与防撞钢梁4相连。防撞钢梁4采用高强度钢材制成,横向布置于车身10内部。吸能器5为管状拉出式吸能器,前端与防撞钢梁4连接,后端通过受力卡座9与支撑座6相连接。所述吸能器5纵向布置于车身10内。支撑座6由钢板冲压而成,固定于车身大梁7上。  In this embodiment, the buffer steel plate 1 is composed of 5 groups of steel plate buffer modules, and each group of steel plate buffer modules is connected by a hinge 2 . In order to effectively absorb collision energy at different angles, each group of buffer steel plates 1 is arranged in an arc-shaped structure, and is arranged transversely at the front end of the vehicle body 10 . A buffer spring 3 is arranged behind each group of steel plate buffer blocks. In this embodiment, the buffer spring 3 is composed of a steel coil spring with a larger spring wire diameter and a larger stiffness coefficient. The rear end of the buffer spring 3 is connected with the anti-collision steel beam 4. The anti-collision steel beam 4 is made of high-strength steel, and is horizontally arranged inside the vehicle body 10 . The energy absorber 5 is a tubular pull-out energy absorber, the front end is connected with the anti-collision steel beam 4 , and the rear end is connected with the support seat 6 through the force-bearing clamp 9 . The energy absorber 5 is longitudinally arranged in the vehicle body 10 . The supporting seat 6 is formed by stamping a steel plate, and is fixed on the vehicle body girder 7 . the

采用该实施例的平头车辆碰撞防护装置,当碰撞发生时,碰撞缓冲模块8为首道碰撞缓冲吸能器件。当平头车辆发生正面碰撞时,碰撞缓冲模块8中的缓冲钢板1向正后方变形,在吸收部分碰撞能量后压迫纵向安装的吸能器5变形以吸收部分碰撞能量;当发生侧面碰撞时,缓冲钢板1的各呈弧形铰接安装的钢板缓冲模块侧转变形,碰撞力与车身正面形成一定夹角,从而使减少车身变形。在发生正、侧向碰撞时,碰撞缓冲模块中的缓冲弹簧3和防撞钢梁4也会发生变形,吸收部分碰撞能量。吸能器5为第二道碰撞缓冲吸能器件,其通过伸缩变形由内部阻尼材料吸收碰撞能量。碰撞过程中,部分碰撞力会通过安装于吸能器5后端的受力卡座9传于支撑座6上,支撑座6通过变形可吸收部分碰撞能量。当碰撞发生时,通过碰撞缓冲模块—吸能器—支撑座,便形成了第3次吸能缓冲过程,同时,碰撞缓冲模块8内部由缓冲钢板1、缓冲弹簧3和防撞钢梁4,也形成了第 3次吸能缓冲作用。这样,便实际形成了缓冲钢板—缓冲弹簧—防撞钢梁—吸能器—支撑座5次吸能缓冲过程,从而有效地减少了作用于车身上的碰撞能量,减少了车身变形,有效地保护了碰撞发生时车内乘员的人身安全。  With the bumper vehicle collision protection device of this embodiment, when a collision occurs, the collision buffer module 8 is the first collision buffer and energy-absorbing device. When a frontal collision occurs to a flat-headed vehicle, the buffer steel plate 1 in the collision buffer module 8 deforms directly rearward, and after absorbing part of the collision energy, it presses the energy absorber 5 installed longitudinally to deform to absorb part of the collision energy; when a side collision occurs, the buffer Each of the steel plate buffer modules installed in an arc-shaped hinge is deformed laterally, and the collision force forms a certain angle with the front of the vehicle body, thereby reducing the deformation of the vehicle body. When a frontal or side collision occurs, the buffer spring 3 and the anti-collision steel beam 4 in the collision buffer module will also deform to absorb part of the collision energy. The energy absorber 5 is the second collision buffer energy-absorbing device, which absorbs the collision energy by the internal damping material through stretching and contracting deformation. During the collision process, part of the collision force will be transmitted to the support seat 6 through the force-bearing holder 9 installed at the rear end of the energy absorber 5, and the support seat 6 can absorb part of the collision energy through deformation. When a collision occurs, the third energy-absorbing buffer process is formed through the collision buffer module-energy absorber-support seat. Also formed the 3rd energy absorption buffering effect. In this way, five energy-absorbing buffering processes of buffer steel plate-buffer spring-anti-collision steel beam-energy absorber-support seat are actually formed, thereby effectively reducing the collision energy acting on the vehicle body, reducing the deformation of the vehicle body, and effectively The personal safety of the occupants in the vehicle is protected when a collision occurs. the

以上实施例是较优的例子,本实用新型并不局限于上述实施例,本领域的普通技术人员在本说明书的教导下,对技术特征所进行的非实质性的增加或替换,均应属于本实用新型的保护范围。  The above embodiment is a preferred example, and the utility model is not limited to the above embodiment. Any insubstantial addition or replacement of technical features carried out by persons of ordinary skill in the art under the teaching of this specification shall belong to Protection scope of the present utility model. the

Claims (7)

1. a flat fronted car proof equipment is characterized in that, formed by crusherbull zone module (8), energy absorber (5) and supporting seat (6), wherein:
Described supporting seat (6) links together with frame beam (7);
Described crusherbull zone module (8) is made up of buffering steel plate (1), recoil spring (3) and crashproof girder steel (4);
Described energy absorber (5) rear end is equipped with stressed deck (9), is used for crusherbull zone module (8), energy absorber (5) and supporting seat (6) are fixed together;
Described crusherbull zone module (8), energy absorber (5) and stressed deck (9) can be dug forward with vehicle body (10).
2. flat fronted car proof equipment as claimed in claim 1, it is characterized in that, described buffering steel plate (1) is made up of several groups of steel plate buffer modules, each is organized between the steel plate buffer module and connects by hinge (2), recoil spring (3) is installed on after every group of steel plate buffer module, and the rear end of recoil spring (3) is fixed on the crashproof girder steel (4).
3. flat fronted car proof equipment as claimed in claim 1 is characterized in that, described buffering steel plate (1) is arcuate structure, the front end of lateral arrangement in vehicle body.
4. flat fronted car proof equipment as claimed in claim 2 is characterized in that, described recoil spring (3) is installed on after the slow stamping piece of every group of steel plate, and the rear end is fixed on the crashproof girder steel (4).
5. flat fronted car proof equipment as claimed in claim 1 is characterized in that, described recoil spring (3) is selected steel coil springs.
6. flat fronted car proof equipment as claimed in claim 1 is characterized in that, described energy absorber (5) is tubulose drawer type energy absorber, vertically is arranged in crashproof girder steel (4) afterwards.
7. flat fronted car proof equipment as claimed in claim 1 is characterized in that, described supporting seat (6) is stamped to form by steel plate, is fixed on the vehicle body crossbeam (7), is fastenedly connected by stressed deck (9) and energy absorber (5).
CN 201220617116 2012-11-20 2012-11-20 Collision protection device for flat-fronted vehicle Expired - Fee Related CN203047122U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109823296A (en) * 2019-03-19 2019-05-31 哈尔滨理工大学 A car crash protection device
CN109823295A (en) * 2019-03-19 2019-05-31 哈尔滨理工大学 A kind of automobile collision buffer device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109823296A (en) * 2019-03-19 2019-05-31 哈尔滨理工大学 A car crash protection device
CN109823295A (en) * 2019-03-19 2019-05-31 哈尔滨理工大学 A kind of automobile collision buffer device

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