CN201206115Y

CN201206115Y - Apparatus for producing floating method abrasion-proof high vitreous porcelain plate and glass-ceramics

Info

Publication number: CN201206115Y
Application number: CNU200820046114XU
Authority: CN
Inventors: 杨晓晓; 杨德宁
Original assignee: Individual
Current assignee: Individual
Priority date: 2008-04-08
Filing date: 2008-04-08
Publication date: 2009-03-11
Anticipated expiration: 2018-04-08

Abstract

The utility model relates to a device for making floating wearable high-vitrification vitrolite and microcrystal glass. The originated device, proposed on the basis of kiln equipment with tin bathes, is used for floating shuttle kilns, tunnel kilns and traction kiln furnaces to produce microcrystal glass sheet and wearable high-vitrification vitrolite, either over-large and over-thick or over-large and over-thin and either single-colored or multi-colored and patterned, with high quality, high planeness and high efficiency. The device is characterized in that: firstly, 1 to 100 containers are arranged to respectively store single-colored high-vitrification vitrolite material or microcrystal glass material in 1 to 30 colors; secondly, a floating tin bath device loaded with metal tin is arranged to floatingly load the vitrolite and the microcrystal glass; and thirdly, a kiln furnace is arranged, which is provided with a fuel spray gun or an electrical heating device and has the functions of warming, calcining and cooling.

Description

Make the device of float wear-resisting high-vitrification porcelain plate and devitrified glass

Technical field

The utility model relates to a kind of as the making float wear-resisting high-vitrification porcelain plate of finishing material and the device of devitrified glass.

Background technology

Current raising along with development of science and technology and people's living standard, decorated articles as finishing material, people wish that it has the pattern characteristics of predetermined design, especially as the appearance of lithotome, for example artificial grantie, marmorean pattern, when increasing the top grade sense of product, wish that also it can make the size of super large-scale, to enter the market and the logistics channel of senior super large plate lithotome.

And in the prior art:

The porcelain plate of its super large-scale and crystallized glass article, surface flatness is very bad, also do little, as big plate devitrified glass series products, all use tunnel furnace backing plate method, because big backing plate itself can not be very smooth, produce the backing plate distortion when burning till in addition, institute is so that length is 1.5-2 rice or 2-3 rice, width is 0.6 meter-1.5 meters a sheet material, and irregularity degree all surpasses 2mm-4mm after polishing, does not reach as the planeness level that is no more than 0.5mm-1mm after the cutting of natural stone 1800mm * 3000mm or 1500mm * 2400mm at all, so can't wipe off and polish, can not adapt to minimum market demands fully.

And for the porcelain plate product, the present ceramic press of maximum 7800T in the world, also can only make the size of maximum 1800mm * 1200mm, in actual production, not only breakage rate is too high for it, and polishing back planeness can not be controlled in the 1.5mm, surpassed 1.5mm-2mm mostly, do not reach the requirement of big plate natural stone planeness 0.5mm-1mm, again owing to the press reason, dry and burn till in live roll rod the technology distortion and the damaged technology difficult problem that cause, more impossible imagination is made the product of the super large-scale size of 1500mm * 2400mm * 15-50mm (thickness) or 1800mm * 3000mm * 15-50mm (thickness) or 3000mm * 6000mm * 15-50mm (thickness).Because in existing roller kiln technology, the goods of making are at transfer limes, drying line and burn till all transmissions on the roller rod of line, no matter how smooth, alignment, the roller rod all can produce bending after stressed, 1000 ℃-1250 ℃ interval especially in the high-temperature zone, and its sinuousness is bigger, in addition can just the same level between each root roller rod, can produce vibrations, so large size, heavy weight more goods more are easy to breakage more.If with existing Technology, make the more large size goods that surpass existing 1800mm * 1200mm * 20mm, or thicker goods, its breakage rate will surpass 50%-90%, as seen be impossible realize super large, super thick porcelain plate production in roller kiln, make to surpass in addition 7800T as reaching the press of 15000T, 30000T, on the cost, on technological feasibility, unactual.Main is, the super large plate has no idea definitely on roller kiln to guarantee that planeness reaches minimum processing requirement, if be exactly except that most of product of breakage, if any remaining only a few product, its irregularity degree can not conform with minimum requirement definitely greater than more than the 3mm; As add big roller rod diameter, throw huge fund and make 1.5 ten thousand T-3, ten thousand T press and produce size product as 1800mm * 2400mm, also still can not solve breakage rate greatly and planeness do not reach the problem of requirement.

Because the defective and the deficiency of above-mentioned prior art, the utility model people based on be engaged in this type of product design manufacturing for many years enrich pragmatic experience and expertise, actively studied innovation, in the hope of overcoming existing deficiency and defective of making super large-scale sheet material technology, after having solved complicated production technique problem, Now At Last design the present utility model with practical value innovatively.

Summary of the invention

First goal of the invention that the utility model is made the device of float wear-resisting high-vitrification porcelain plate and devitrified glass is, one, proposed to adopt on the furnace equipment of float glass process tin metal face initiatively, high rate of finished products, high quality, produced super large, super thick or the ultrafine again high-flatness of super large monochromatic or figuratum polychrome wear-resisting high-vitrification porcelain lumber or crystallizing glass sheet material expeditiously; They are two years old; the utility model is owing to initiate the making of ground to wear-resisting high-vitrification porcelain plate and devitrified glass; adopted the floating holder mode of carrying of the tin face of horizontal minute surface in the molten tin bath casing; unfairness process structure difficult problem that the backing plate technology is arranged earlier and the process structure difficult problem of roller kiln have been overcome; what make super large reaches 1500mm * 2400mm or 1800mm * 3000mm or 3000mm * 6000mm equidimension; or thickness is super thick in 8-30mm; 30-60mm or ultrafine as be 2-8mm only; the goods of 3-8mm can accomplish that planeness is in 0.1mm-0.5mm; and since the super large goods horizontal minute surface by the tin face on the floating state operation of support; can not produce a large amount of damaged fully as super large plate on roller kiln; can accomplish almost 100% not by the mechanical damage rate, overcome the technical problem of the breakage that causes because of the roller kiln fluctuation of service.And because in shuttle kiln technology, tunnel furnace technology, traction floating process and dash mutually, in the mixed flow technology, many new technologies have been taked, this will be as far as possible the highland ensure that the tin ripple horizontal plane of tin metal face is stable, the minute surface horizontality of goods is had effect greatly.This is the revolutionary character invention of making wear-resisting high-vitrification porcelain plate and crystallizing glass sheet material, is a brand-new initiative process structure program, and its novelty, creativeness and practicality are conspicuous.This is one of goal of the invention of the present utility model place.The generation of high rate of finished products of the present utility model in a word, can make high-flatness super large, super thick porcelain or devitrified glass, clone senior granite of super large plate face and marmorean three-D pattern effects such as top natural stone such as Arabescato, Rossa Verona, Rosso Antico Dttalia, Sha Anna, hole stone, Da Hua coffee, gold net, Baltic Brown, Giallo Veneziano, coffee point gold, golden luxuriant ash, Na Weihong, safe refined cream colour, and timber especially as the three-D pattern effect of the texture of senior timber such as coal wood, sandalwood, iron sand wood, rosewood, form industrialization and become possibility.This is one of the goal of the invention place of novelty of the present utility model, creativeness and practicality.

Second goal of the invention that the utility model is made the device of float wear-resisting high-vitrification porcelain plate and devitrified glass is; since the utility model can the moulding process section all on the tin face support carry out; so on porcelain plate is produced, be not afraid of and on roller kiln, be deformed into the problem of roll banding rod and the problem of not moulding because of goods are softening.On the prescription of porcelain plate technology, can increase the structure proportion that the low temperature material forms glassy phase, keep suitable skeleton porcelain powder structure, it is the same to be similar to devitrified glass production, select a kind of processing method of not pressurizeing with press, directly porcelain cloth on the tin face of molten tin bath, make it in adding gentle high-temperature zone progressively sinter molding.This has had revolutionary lifting with regard to the technology that makes traditional porcelain plate, development and production a huge sum of money of super large press have not only been saved greatly, and main be to have reduced big plate and the very difficult pressing process of overlength slab products, and the demoulding from the press, to releasing, to entering inevitable damaged difficulty dry and that burn till line, and can produce the product of unprecedented super large as 1500mm * 2400mm or 1800mm * 3000mm or 3000mm * 6000mm equidimension.This is two places of the goal of the invention of novelty of the present utility model, creativeness and practicality.

The 3rd goal of the invention that the utility model is made the device of float wear-resisting high-vitrification porcelain plate and devitrified glass is; a kind of floating process shuttle kiln and floating process tunnel furnace, the production method of producing three-D pattern float glass process high-vitrification porcelain lumber and crystallizing glass sheet material are provided to initiative.Generally, though its more successional traction floatation glass production line production capacity is smaller, but comparatively speaking, it is advantageous that: one, can change product size frequently according to the market requirement, change the thickness of goods regularly, change the pattern or the color of goods regularly, to form the cost of rational a kind of variation rule, adapt to the design in different market and order goods required; The a small amount of that is particularly suited for super large ultra-thick plate three-D pattern goods is ordered goods, because as the goods of production 6000mm * 3000mm * 30-100mm, its cooling, annealing time is very long, it is suitable for the floating process production at shuttle kiln, but be not suitable for producing at tunnel furnace and on the glass ribbon of traction, because of being difficult for the normal size that becomes, be difficult for limited production again, and for example frequently to a kind of thickness, the size kind is the production of thousands of square metres to several ten thousand square metres size of order, it is very uneconomic producing on the float glass process tunnel furnace production line of traction continuously, and this also is that the technology personage is clearly true in the industry; They are two years old; because these two kinds of technologies; the raw material time that relatively is distributed into three-dimensional pattern characteristics under the condition of high temperature on the glass ribbon on the existing glass float glass line is wanted fully; and it is also more abundant than cloth time, the condition of Production of Ceramics; it is normal that environment is wanted; institute thinks and adopts existing all three-D pattern technologies that sufficient condition is provided, and can make very fine changeable high level three-dimensional color pattern high-vitrification porcelain plate and the devitrified glass slab products of enriching.This is two brand-new initiative process structure programs; float glass process high-vitrification porcelain plate that three-dimensional color pattern is arranged that it is produced and microcrystal glass plate are a kind of especially for provide brand-new of market and can satisfy the material that more design alternatives are used, so above 2 is conspicuous as one of novelty of the present utility model, creativeness and practicality inventive point.This is three places of goal of the invention of the present utility model.

The 4th goal of the invention that the utility model is made the device of float wear-resisting high-vitrification porcelain plate and devitrified glass is; a kind of employing high-vitrification porcelain raw material or devitrified glass raw material have been proposed to initiative; the effusive ramp rate of look glass liquation by one or more glass-melting furnaces; flow out direction; the pattern form of spout; flow; flow velocity; close down the design of three-dimensional space position (this is very big to total pattern relationships) with opening time and frequency and cycle and each spout etc.; especially initiated and controlledly utilized self gravitation to fall or air pressure or mechanical power are extruded to make and dashed mutually as its emulation slag; mixed flow raw material liquation of all kinds or wherein be mixed with color lump; the liquation of grain, and the technology of formation float glass process goods pattern forming.It not only can adopt the traction processing method to form the float glass process production technique of glass ribbon, also can realize on the floating process of shuttle kiln or tunnel furnace.This technology, having initiated can be according to the native texture of required almost all top natural marbles, granite and high-grade timber and the demand of colour and three-D pattern, design mutually dash, the parameter and the flow process of mixed flow technology, make the float glass process goods of top simulated effect.Its goods have that the unprecedented pattern of imitation natural stone and woody texture is very smooth, the edge melts the very natural effect of transition mutually, the pattern effect that becomes the collection top granite of multiple functional simulation and marble and various natural wood textures and best bright finish, high-flatness effect and high efficiency production, highly become rate, produce super large, the aggregate invention technology of six kinds of technological abilities of super thick, ultra-thin plate.This is four places of novelty of the present utility model, creativeness and practicality goal of the invention.

The 5th goal of the invention that the utility model is made the device of float wear-resisting high-vitrification porcelain plate and devitrified glass is; it provides a kind of planeness fabulous super large plate producing device and processing method; it can adopt the control prescription to strengthen the glassy phase composition; part or top section that devitrified glass or porcelain plate goods are linked at lower floor and tin face; without polishing or just adopt the gentle technology of throwing to remove the spot as thin as a wafer that the chemical reaction because of coloured formulations and tin face produces, just can form as float glass upward or the mirror polish face effect of subsurface.This is five places of the goal of the invention of novelty of the present utility model, creativeness and practicality.

The 6th goal of the invention that the utility model is made the device of float wear-resisting high-vitrification porcelain plate and devitrified glass is; because the goods planeness of the utility model floating process is fabulous; to the devitrified glass that on technology, needs to polish or the polishing of porcelain plate; owing to do not need the strickling technology of the 1-3mm of conventional products; and as long as throw the thickness of 0.1-0.5mm; this has saved material consumption, energy consumption, water consumption greatly, has also promoted efficient greatly simultaneously, and has helped environmental protection.This is six places of the goal of the invention of novelty of the present utility model, creativeness and practicality.

The 7th goal of the invention that the utility model is made the device of float wear-resisting high-vitrification porcelain plate and devitrified glass is, on the three-D pattern making method of floating process, initiative ground has made up to comprise in the existing ceramic technology it at first being the pattern mold plate or the silk screen plate technology of my invention fine, pattern mold pumping board associated plant technology, meticulous polychrome district three-D pattern technology, the imitative different stone material change pattern technologies of predetermined design etc., and multitube pattern cloth technology in the routine techniques, particle technology, cloth strain line technology, roller slope belt pattern process etc., perhaps the raw material of the three-dimensional pattern characteristics of these pattern process formation is sent in 2-100 the glass-melting furnace, made liquation as the imitative slag of employing again, piece, grain is mutually towards mixed flow technology; Perhaps the raw material of the three-dimensional pattern characteristics of these pattern process formation is sent on the tin metal face, not only can make it in float glass process goods three-D pattern is made, can produce than the better three-D pattern effect of the goods of conventional ceramic, especially because of the vitrifying fully of raw material powder warp, again because of burning till the slight or local flow after the liquefaction in the floating process, so the true rhythm effect of the imitative natural granite, the marble that cross is sneaked out in the friendship of the fluency of the float glass process three-D pattern of almost any ceramic pattern processing method manufacturing and district of all kinds limit portion, be that ceramic tile can't be compared.This is seven places of novelty of the present utility model, creativeness and practicality goal of the invention.

The 8th goal of the invention that the utility model is made the device of float wear-resisting high-vitrification porcelain plate and devitrified glass is; because the utility model technology is big at the softening degree of high-temperature zone; almost there is not water-intake rate with the goods water-intake rate is extremely low, so the pore closed of its goods is much higher than common porcelain brick.This can be better than porcelain brick greatly on the smooth finish of on the anti-fouling effect and polishing back, more can overcome lithotome and be out of shape because of water-intake rate in the middle and later periods that engineering is used and problem water stain, spot occurs in using with porcelain brick.This is eight places of the goal of the invention of novelty of the present utility model, creativeness and practicality.

The 9th goal of the invention that the utility model is made the device of float wear-resisting high-vitrification porcelain plate and devitrified glass is; because the utility model can be strengthened the goods softening degree and the glassy phase degree of high-temperature zone greatly on technology; so can be than ceramic grains brick in goods; can be increased to the ceramic grains of 70%-80% by normal no more than 30% grain amount even add the natural granite proportion of particles and the goods be full of cracks can not occur; but also can strengthen particle diameter; be no more than 4mm as particle by porcelain brick; be increased to porcelain or natural granite granule content that diameter that the utility model can reach the ceramic grains of 10-20mm to diameter or surpass total amount 30%-80% reaches 5-20mm, this will make the more approximate natural granite of effect of goods.This is modern all absolutely not realizations of porcelain brick of being produced by roller kiln.And, the adding of the natural colorful granite particulate mass of vast scale, not only increased the charm of true lithotome, also can make goods better hardness and fastness to rubbing be arranged than porcelain brick, and, because this novel process, can be in the goods Application Areas in some non-top markets, add a large amount of abandoned mine quarrels, cullet, useless tile or useless natural rubble in raw material, this also has very big positive effect to natural resource, utilization of waste material, the environmental protection of saving porcelain brick production.This is nine places of the goal of the invention of novelty of the present utility model, creativeness and practicality.

The tenth goal of the invention that the utility model is made the device of float wear-resisting high-vitrification porcelain plate and devitrified glass is; since the utility model on the tin face at molten tin bath on the technology to the high-vitrification porcelain raw material before firing process; adopt vibration or add the mode that vacuumizes; or add vacuumize at the tin of molten tin bath and on the mode of roll extrusion or concora crush; so not only can strengthen the density of product greatly; mainly be the moulding and the dry carrier close-coupled revolutionary technology invention of burning till of this ceramic material; the traditional porcelain brick that has solved traditional prior art must be after the press pressurization; make adobe enter technology dry and that burn till carrier again; because if 1800mm * 2400mm or 1800mm * 3000mm size and the super large above above this size; ultra-thick plate is in the press demoulding; and push dry kiln, especially the huge breakage rate in dry kiln is unsurmountable.This is ten places of the goal of the invention of novelty of the present utility model, creativeness and practicality.

The 11 goal of the invention that the utility model is made the device of float wear-resisting high-vitrification porcelain plate and devitrified glass is, because the utility model has adopted first vibration, make powder earlier form mutual filling space, add and vacuumize again, at this moment Jia Ya pressure wants ten times of decimal multiples just can reach the fine and close effect of base substrate of normal pressurization, and also can reach the purpose that little pressure also can form, so can be to the requirement of strength of molten tin bath car than much lower times of the requirement of strength of press counterdie owing in prescription, strengthen the ratio of low temperature material; Also, when adopting the ceramic brick micro powder pattern process, can not solve the difficult problem that definitely can not make entire body micro mist pattern because of the compacting exhaust so can also overcome conventional products because the technology that vacuumizes is arranged.This is 11 places of the goal of the invention of novelty of the present utility model, creativeness and practicality.

The 12 goal of the invention that the utility model is made the device of float wear-resisting high-vitrification porcelain plate and devitrified glass is; because the utility model has had the sectional type characteristics of tunnel furnace; so; increase the quantity of standby tin liquor tank car; will be for before advancing dry and calcining kiln, forming a very long streamline of making various predetermined patterns; on this long streamline; for adopting various modern three-D pattern distributing technique; especially the utility model people's various three-D pattern Technologies; created the bigger time; the spatial feasibility, and can enhance productivity greatly.The insider knows, because the moulding of ceramic material, drying, the supporting body integrated (promptly all on the tin face of molten tin bath) that burns till, this is all easier and quick than common any three-D pattern cloth system on must the wall tile press production line of accurate cooperation.This is 12 places of the goal of the invention of novelty of the present utility model, creativeness and practicality.

The 13 goal of the invention that the utility model is made the device of float wear-resisting high-vitrification porcelain plate and devitrified glass is; because the goods folding strength that the utility model device is produced is fabulous; can be used as the same mounting means of exterior wall glass curtain wall; as long as the goods of the present invention of the three-dimensional stone material pattern of 6mm-10mm thickness; the exterior wall that just can be used for Highrise buildings; overcome lithotome owing to intensity difference, necessarily required the difficulty of 25mm-30mm thickness.Buildings has reduced load first, second because weight can alleviate greatly, for today of globalization, as the leap hinterland of stone material, transnational trans-oceanic transportation logistics cost, warehouse cost 2-3 saving is doubly arranged in minimizing.And the large size high breaking strength goods of 3mm-8mm thickness for wall or roof lining outside Europe, the United States, Asia, the geographic wooden villa of Australia, provide lightweight not only high strength but also new selection attractive in appearance.This is 13 places of the revolutionary purpose of inventive point of the utility model novelty, creativeness, practicality.

The 14 goal of the invention that the utility model is made the device of float wear-resisting high-vitrification porcelain plate and devitrified glass is; the utility model not only surmounts the level of existing porcelain brick greatly on high-flatness, top decorative effect; and because the breakage that is produced on technology is few; heat energy utilization rate height; efficient height, output are big, cost can be significantly less than all existing devitrified glass production technique costs and as the super thick of 15mm-60mm thickness with as the ultra-thin porcelain brick of 3mm-6mm thickness, and are significantly less than the size 1m of all super larges ²The production cost of above porcelain brick is produced in enormous quantities if form big production line, can be lower than all porcelain brick on cost.This is 14 places of the revolutionary purpose of inventive point of the utility model novelty, creativeness, practicality.

The 15 goal of the invention that the utility model is made the device of float wear-resisting high-vitrification porcelain plate and devitrified glass is; can clone the three-D pattern of natural timber and stone material; make the goods of 20mm-60mm thickness; this be the modern porcelain plate of roller kiln production do less than; and these high-end large-area low water absorptions of the present utility model; high-flatness; the goods of best bright finish; more can be used for the furniture platform; the application of the senior panel of desk etc. is especially because can occur as natural granite behind the edging; the three-D pattern effect at marble edge and the environment protecting that is better than the "dead" element of natural stone.This is 15 places of the revolutionary purpose of inventive point of the utility model novelty, creativeness, practicality.

The 16 goal of the invention that the utility model is made the device of float wear-resisting high-vitrification porcelain plate and devitrified glass is; the goods that the float glass process device that the utility model proposes is made; more resiniferous can bonding rostone or contain the quartz sand rostone, on fastness to rubbing, ageing-resistant and hardness performance and light smooth finish, planeness and production efficiency, production cost, very large advantage is arranged all.This is 16 places of the revolutionary purpose of inventive point of the utility model novelty, creativeness, practicality.

In a word, because the device and the processing method of the utility model have formed a brand-new technique platform, contained the meaning of numerous innovations and novelty and practicality.

The purpose of this utility model and solve its technical problem and realize by the following technical solutions.According to the making float wear-resisting high-vitrification porcelain plate that the utility model proposes and the device of devitrified glass, it is characterized in that:

One has the high-vitrification porcelain raw material that loads unitary class color in the 1-30 kind color respectively or 1-100 container of devitrified glass raw material;

Its two, be useful on the floating float tin groove device that is mounted with metallic tin that carries porcelain plate and devitrified glass;

Its three, have Fuel lance or electric heater unit be installed and the kiln of heating, burn till, cool off these three kinds of functions arranged.

The purpose of this utility model and solve its technical problem and also adopt following technical measures further to realize.

The device of aforesaid making float wear-resisting high-vitrification porcelain plate and devitrified glass is characterized in that: have have an e Foerderanlage be used to be mounted with the high-vitrification porcelain raw material of 1-30 kind color or the carrier of devitrified glass raw material:

Select 1: crawler belt shape carrier arrangement;

Select 2: pattern mold combination pumping board device;

Select 3: the planes carry body device capable of circulation that carries colored raw material;

Select 4: be exactly the tin metal face on the molten tin bath.

The device of aforesaid making float wear-resisting high-vitrification porcelain plate and devitrified glass is characterized in that: have high-vitrification porcelain raw material or devitrified glass raw material are fabricated to piece, granulous pressure forming apparatus or smelting furnace device; Also be useful on the piece to raw material, the granular device that carries out fragmentation and sieve.

The device of aforesaid making float wear-resisting high-vitrification porcelain plate and devitrified glass is characterized in that: it has raw material in the cover vibration molten tin bath to make it to strengthen the device of density.

The device of aforesaid making float wear-resisting high-vitrification porcelain plate and devitrified glass, it is characterized in that: it has vacuum extractor.

The device of aforesaid making float wear-resisting high-vitrification porcelain plate and devitrified glass is characterized in that: it has rolling pressure device or the concora crush pressurizing device that makes raw material strengthen density.

The device of aforesaid making float wear-resisting high-vitrification porcelain plate and devitrified glass is characterized in that: it has a vacuum extrusion device that makes raw material strengthen density.

The device of aforesaid making float wear-resisting high-vitrification porcelain plate and devitrified glass is characterized in that: around the raw material on the molten tin bath car of the molten tin bath car of shuttle kiln or tunnel furnace or color lump or look pellet, adopt the refractory materials enclosing.

The device of aforesaid making float wear-resisting high-vitrification porcelain plate and devitrified glass; it is characterized in that: its promising 2 kinds to 30 kinds different colour pattern areas and Die and mould plate that free sectional hole patterns feature is arranged or the silk screen plate set up; the shape of its emptying aperture pattern is the pattern mold die orifice edge shape of the rarest 10cm-100m length, and is leading and determined the shape of edge boundary line feature in the pattern colour district of goods correspondences.

The device of aforesaid making float wear-resisting high-vitrification porcelain plate and devitrified glass; it is characterized in that: it has 2-100 to found the different colored high-vitrification porcelain raw materials or the smelting furnace of devitrified glass raw material respectively; its the rarest 2-100 smelting furnace has the switching arrangement of smelting furnace conduction pipe that make by design requirements predetermined shape feature and regulation raw material liquation effusive switching time, cycle, flow, and with pre-design overall pattern case separately the corresponding regulation in position separately the raw material liquation flow to, the spout of water conservancy diversion ramp rate and size, width and shape facility.

In sum; the utility model is made the device of float wear-resisting high-vitrification porcelain plate and devitrified glass; have above-mentioned many advantages and practical value; and in like product and production method, do not see have similar design and method to publish or use and really genus innovation; no matter it is at product structure; great improvement is all arranged on production method or the function; great progress is arranged technically; and produced handy and practical effect; and the goods that more existing devitrified glass technology and porcelain brick technology are produced all have the multinomial effect of enhancement; thereby be suitable for practicality more; and have the extensive utility value of industry, really be a novelty; progressive; practical new design.

Above-mentioned explanation only is the general introduction of technical solutions of the utility model, for can clearer understanding technique means of the present utility model, and can be implemented according to the content of specification sheets, and for above-mentioned and other purposes, feature and advantage of the present utility model can be become apparent, below especially exemplified by preferred embodiment, and conjunction with figs., be described in detail as follows.

Description of drawings

Fig. 1 is but that the manufactured size of device first embodiment of the utility model making float wear-resisting high-vitrification porcelain plate and devitrified glass is that 1500mm * 3000mm thickness is the molten tin bath face cutting synoptic diagram of the goods of 30mm.

Fig. 2 is but that the manufactured size of device first embodiment of the utility model making float wear-resisting high-vitrification porcelain plate and devitrified glass is that 1500mm * 3000mm thickness is the molten tin bath car diagrammatic cross-section of the goods of 30mm.

Fig. 3 is that the utility model makes that loading predetermined colored raw material of all kinds is of a size of the floor map that 1500mm * 3000mm thickness is the three-dimensional template of the free sectional hole patterns feature of being of 30mm among device first embodiment of float wear-resisting high-vitrification porcelain plate and devitrified glass.

Fig. 4 is that the loading predetermined colored raw material of all kinds of device first embodiment of the utility model making float wear-resisting high-vitrification porcelain plate and devitrified glass is of a size of the section partial schematic diagram that 1500mm * 3000mm thickness is the three-dimensional template of the free sectional hole patterns feature of being of 30mm.

The free sectional hole patterns feature that is of Fig. 5 is the utility model loading of making float wear-resisting high-vitrification porcelain plate and device first embodiment of devitrified glass predetermined various colored raw materials is of a size of the profile status synoptic diagram that 1500mm * 3000mm thickness is the zone preparation cloth every surrounding edge frame in of three-dimensional template on the tin face of molten tin bath car of 30mm.

Fig. 6 is that the pumping board that device first embodiment of the utility model making float wear-resisting high-vitrification porcelain plate and devitrified glass is of a size of under the three-dimensional template that 1500mm * 3000mm thickness is the free sectional hole patterns feature of being of 30mm draws back fast; make in its pattern area each colored raw material by on the shape of emptying aperture pattern die orifice regulation and leading the tin face that drops on the molten tin bath car in surrounding edge frame zone, formed the flat state synoptic diagram of the colored raw material body of preset three-dimensional pattern spatial layout feature.

Fig. 7 is that cloth that the utility model is made device first embodiment of float wear-resisting high-vitrification porcelain plate and devitrified glass drops on and is of a size of the colored raw material body that 1500mm * 3000mm thickness is the preset three-dimensional pattern spatial layout feature of 30mm on the molten tin bath car tin face in surrounding edge frame zone, constantly enters into the profile status synoptic diagram that tunnel furnace forms by a firing with the molten tin bath car.

Fig. 8 is that device first embodiment of the utility model making float wear-resisting high-vitrification porcelain plate and devitrified glass is of a size of the plane pattern structural representation that 1500mm * 3000mm thickness is the goods of 30mm.

Fig. 9 is that device first embodiment of the utility model making float wear-resisting high-vitrification porcelain plate and devitrified glass is of a size of the section local pattern structural representation that 1500mm * 3000mm thickness is the goods of 30mm.

To be the utility model employing of making float wear-resisting high-vitrification porcelain plate and device second embodiment of devitrified glass form in the moulding process of float glass process pattern as controlledly dashing mutually as the slag, mixed flow Figure 10, the plane figure view of the spout of the pre-design of each the smelting furnace conduction pipe corresponding with the overall position separately of designing pattern in advance.

Figure 11 is that the raw material liquation in the smelting furnace is scheduled in the employing of device second embodiment of the utility model making float wear-resisting high-vitrification porcelain plate and devitrified glass; by being of a size of the spout of the pre-design of each corresponding smelting furnace conduction pipe of the position separately of overall pattern of 1500mm * 3000mm with pre-design, the raw material liquation that carries out forming as controlledly dashing mutually as the slag, mixed flow the float glass process pattern constantly enters on the molten tin bath tin face of float glass process production line and the state of the art diagrammatic cross-section of moulding progressively.

Figure 12 be the raw material liquation that forms the float glass process pattern as controlledly dashing mutually as the slag, mixed flow of the utility model device second embodiment of making float wear-resisting high-vitrification porcelain plate and devitrified glass constantly enter on the molten tin bath tin face of float glass process production line and progressively heat, the raw material liquation further drop down flat, draw the state of the art floor map that moulding enters cooling kiln again.

Figure 13 be the utility model device second embodiment of making float wear-resisting high-vitrification porcelain plate and devitrified glass as controlledly forming the float glass process pattern process towards, mixed flow mutually and be of a size of the plane pattern structural representation that 1500mm * 3000mm thickness is the float glass process goods of 30mm as the slag.

Figure 14 be the utility model device second embodiment of making float wear-resisting high-vitrification porcelain plate and devitrified glass as controlledly forming the float glass process pattern process towards, mixed flow mutually and be of a size of the section local pattern structural representation that 1500mm * 3000mm thickness is the float glass process goods of 30mm as the slag.

Being explained as follows of Reference numeral in the accompanying drawing:

101: beige raw material pattern area

102: white raw material pattern area

103: incarnadine raw material pattern area

0: kiln hood

0-0: kiln tail

1: the beige raw material

2: white raw material

3: the incarnadine raw material

191: the pattern area space of loading the beige raw material

192: the pattern area space of loading white raw material

193: the pattern area space of loading the incarnadine raw material

4: the emptying aperture pattern grid wall that the three-dimensional template of free sectional hole patterns feature is arranged

5: the colored raw material body that has formed the preset three-dimensional pattern spatial layout feature

502: the goods that form by a firing by the preset three-dimensional pattern spatial layout feature

6: be glued with the plane pumping board device under the three-dimensional template of emptying aperture pattern characteristics

7: with refractory materials on the tin face by predetermined height and size every enclose form every the surrounding edge frame

8: the three-dimensional template that free sectional hole patterns feature is arranged

9: molten tin bath

10: tin liquor

11: the track that connects and transmit molten tin bath access tunnel kiln

12: tunnel furnace

16: smelting furnace

17: the tin liquor baffler

18: smelting furnace conduction pipe switch

180: the conduction pipe that connects smelting furnace and spout

19: through predetermined spout dash mutually, mixed flow and the pattern raw material liquation body that forms

190: drop down the pattern body in the flat rear haulage process

1900: after the moulding and the Manufactured float glass process belt product that enters cooling kiln

20: diversion trench

21: safe flashboard

22: the throttling flashboard

23: the chute electric heater

24: kiln

25: the air dividing wall

26: transition roller platform transmission roller

27: cooling kiln

28: tin bath outlet

29: transition roller platform electric heater

30: edge holder

A: the raw material liquation spout of the pre-design of the smelting furnace conduction pipe corresponding with beige pattern area position in the overall pre-design pattern

B: the raw material liquation spout of the pre-design of the smelting furnace conduction pipe corresponding with white pattern zone position in the overall pre-design pattern

C: the raw material liquation spout of the pre-design of the smelting furnace conduction pipe corresponding with incarnadine pattern area position in the overall pre-design pattern

The detailed description of accompanying drawing

For further setting forth the utility model is to reach technique means and the effect that predetermined goal of the invention is taked; below in conjunction with accompanying drawing and preferred embodiment; to implementing according to the device of the making float wear-resisting high-vitrification porcelain plate that the utility model proposes and devitrified glass concrete to make process unit, structure, production method, step, feature and the effect thereof of the sheet material that cream colour, white and light red three kinds of chromogen material constitute, describe in detail as after.

See also shown in Figure 1, but be that the manufactured size that the utility model is made the device embodiment of float wear-resisting high-vitrification porcelain plate and devitrified glass is that 1500mm * 3000mm thickness is the molten tin bath face cutting synoptic diagram of the goods of 30mm.From scheming as seen label 9 expression molten tin baths; Label 7 expression in order to standard carrying raw material zone by refractory materials on the tin face by predetermined height and size every enclose form every the surrounding edge framework; Label 10 oblique lines are represented the tin liquor in the molten tin bath.

See also shown in Figure 2, but be that the manufactured size that the utility model is made the device embodiment of float wear-resisting high-vitrification porcelain plate and devitrified glass is that 1500mm * 3000mm thickness is the molten tin bath car diagrammatic cross-section of the goods of 30mm.From scheming as seen label 9 expression molten tin baths; Label 7 expression in order to standard carrying raw material zone by refractory materials on the tin face by predetermined height and size every enclose form every the surrounding edge framework; Label 10 oblique lines are represented the tin liquor in the molten tin bath; Label 11 expressions connect and transmit the track of molten tin bath access tunnel kiln.

Seeing also shown in Figure 3ly, is that the utility model makes that loading predetermined colored raw material of all kinds is of a size of the floor map that 1500mm * 3000mm thickness is the three-dimensional template of the free sectional hole patterns feature of being of 30mm among the device embodiment of float wear-resisting high-vitrification porcelain plate and devitrified glass.From scheming as seen, label 8 expressions are the three-dimensional template of free sectional hole patterns feature, label 4 thick black lines partly represent to be the emptying aperture pattern grid wall of the three-dimensional template of free sectional hole patterns feature, label 191 oblique lines partly represent to load the pattern area space of beige raw material, label 192 wire cross partly represent to load the pattern area space of white raw material, and label 193 pores partly represent to load the pattern area space of incarnadine raw material.

Seeing also shown in Figure 4ly, is that the loading predetermined colored raw material of all kinds that the utility model is made the device embodiment of float wear-resisting high-vitrification porcelain plate and devitrified glass is of a size of the section partial schematic diagram that 1500mm * 3000mm thickness is the three-dimensional template of the free sectional hole patterns feature of being of 30mm.From scheming as seen, label 8 expressions are the three-dimensional template of free sectional hole patterns feature, and label 4 thick black lines partly represent to be the emptying aperture pattern grid wall of the three-dimensional template of free sectional hole patterns feature, and label 191 oblique lines partly represent to load the pattern area space of beige raw material; Label 192 wire cross partly represent to load the pattern area space of white raw material; Label 193 pores partly represent to load the pattern area space of incarnadine raw material; The label 6 Saint Andrew's cross interlacing lines of bottom partly represent to hold in the palm the dull and stereotyped pumping board device that carries raw material.

See also shown in Figure 5ly, the free sectional hole patterns feature that is of the predetermined various colored raw materials that are the utility model loadings of making float wear-resisting high-vitrification porcelain plate and device first embodiment of devitrified glass is of a size of the profile status synoptic diagram that 1500mm * 3000mm thickness is the zone preparation cloth every surrounding edge frame in of three-dimensional template on the tin face of molten tin bath car of 30mm.From scheming as seen, the three-dimensional template that free sectional hole patterns feature is arranged (shown in the label 8) that has plane pumping board device (shown in the label 6), loaded the incarnadine raw material shown in white raw material shown in beige raw material shown in the label 1 and the label 2 and the label 3, and put the tin face (shown in the label 10) of the molten tin bath shown in the label 9 of the molten tin bath car that is connected with the track shown in the label 11 by refractory materials by predetermined height and size every enclose form on surrounding edge frame zone (shown in the label 7), prepare to draw back fast pumping board device 6, to be each pattern area raw material in the three-dimensional template 8 of free sectional hole patterns feature drop on refractory materials every surround on the tin face 10 in the zone of surrounding edge frame 7, to form the of all kinds colored raw material layout of preset three-dimensional pattern characteristics.

See also shown in Figure 6; be that the utility model is made the pumping board that device first embodiment of float wear-resisting high-vitrification porcelain plate and devitrified glass is of a size of under the three-dimensional template that 1500mm * 3000mm thickness is the free sectional hole patterns feature of being of 30mm and drawn back fast; make in its pattern area each colored raw material by on the shape of emptying aperture pattern die orifice regulation and leading the tin face that drops on the molten tin bath car in surrounding edge frame zone, formed the flat state synoptic diagram of the colored raw material body of preset three-dimensional pattern spatial layout feature.From scheming as seen, after drawing back the pumping board device fast, be of a size of each the pattern area raw material in the three-dimensional template that 1500mm * 3000mm thickness is the free sectional hole patterns feature of being of 30mm, dropped in the molten tin bath shown in the label 9 of molten tin bath car by refractory materials every surround be of a size of 1500mm * 3000mm thickness be 30mm on the tin face in surrounding edge frame (shown in the label 7) zone, formed the colored raw material body of the preset three-dimensional pattern spatial layout feature shown in the label 5, prepared to enter into the ablating work procedure moulding with the molten tin bath car.

See also shown in Figure 7; be that cloth that the utility model is made device first embodiment of float wear-resisting high-vitrification porcelain plate and devitrified glass drops on and is of a size of the colored raw material body that 1500mm * 3000mm thickness is the preset three-dimensional pattern spatial layout feature of 30mm on the molten tin bath car tin face in surrounding edge frame zone, constantly enter into the profile status synoptic diagram that tunnel furnace forms by a firing with the molten tin bath car.From scheming as seen, cloth drops on shown in the label 5 on the tin face in the surrounding edge frame shown in the label 7 and is of a size of the colored raw material body that 1500mm * 3000mm thickness is the preset three-dimensional pattern spatial layout feature of 30mm, with the molten tin bath shown in the label 9 under the driving force effect on the Precise Orbit shown in the label 11, enter into the tunnel furnace shown in the label 12 reposefully from the kiln hood of the tunnel furnace shown in the label 0, and heat through Fuel lance or electric heater unit by prefabricated temperature and program and to fire and progressively cooling, the colored raw material body of the preset three-dimensional pattern spatial layout feature shown in the label 5 on the molten tin bath tin face is formed by a firing, and come out from the kiln tail shown in the label 0-0 with the track transmission, and obtain the goods (shown in the label 502) that form by a firing by the preset three-dimensional pattern spatial layout feature at molten tin bath.

Seeing also shown in Figure 8ly, is that the device embodiment that the utility model is made float wear-resisting high-vitrification porcelain plate and devitrified glass is of a size of the plane pattern structural representation that 1500mm * 3000mm thickness is the goods of 30mm.From scheming as seen, enter tunnel furnace with molten tin bath and fire the goods that form, be by label 101 expression beige raw material pattern area, the white raw material pattern area of label 102 expressions, label 103 expression incarnadine raw material pattern area, the 1500mm * 3000mm thickness of the three-dimensional pattern characteristics of the common predetermined design of forming is the goods pattern that the super large-scale floating process of 30mm is made.

Seeing also shown in Figure 9ly, is that the device embodiment that the utility model is made float wear-resisting high-vitrification porcelain plate and devitrified glass is of a size of the section local pattern structural representation that 1500mm * 3000mm thickness is the goods of 30mm.From scheming as seen, enter tunnel furnace with molten tin bath and fire the goods that form, be by label 101 expression beige raw material pattern area, the white raw material pattern area of label 102 expressions, label 103 expression incarnadine raw material pattern area, the 1500mm * 3000mm thickness of the three-dimensional pattern characteristics of the common predetermined design of forming is the goods pattern that the super large-scale floating process of 30mm is made.

See also shown in Figure 10; being the utility model employing of making float wear-resisting high-vitrification porcelain plate and device second embodiment of devitrified glass forms in the moulding process of float glass process pattern as controlledly dashing mutually as the slag, mixed flow, the plane figure view of the spout of the pre-design of each the smelting furnace conduction pipe corresponding with the overall position separately of designing pattern in advance.From scheming as seen, it shown in the label a raw material liquation spout of the pre-design of the smelting furnace conduction pipe corresponding with beige pattern area position in the overall pre-design pattern, be the raw material liquation spout of the pre-design of the smelting furnace conduction pipe corresponding with white pattern zone position in the overall pre-design pattern shown in the label b, label c represents and the overall raw material liquation spout that designs the pre-design of the corresponding smelting furnace conduction pipe in incarnadine pattern area position in the pattern in advance; Each spout shown in described label a, b, the c, be by its separately location layout in the general plane pattern, and have pair liquation outflow flow size controlled function, have the outflow of pair liquation to open and close shape, size, the width of controlled function and convection current outgoing direction, effusive ramp rate and spout, press all that design in advance prepares.

See also shown in Figure 11; be that the utility model is made float wear-resisting high-vitrification porcelain plate and the employing of device second embodiment of devitrified glass and is scheduled to raw material liquation in the smelting furnace; by being of a size of the spout that 1500mm * 3000mm thickness is the pre-design of each corresponding smelting furnace conduction pipe of the position separately of pattern of 30mm with overall pre-design, the raw material liquation that carries out forming as controlledly dashing mutually as the slag, mixed flow the float glass process pattern constantly enters on the molten tin bath tin face of float glass process production line and the state of the art diagrammatic cross-section of moulding progressively.From scheming as seen, label 1,2, beige shown in 3, white and incarnadine raw material are contained in each smelting furnace shown in the label 16 respectively and are melted, have under each smelting furnace by separately location layout in the general plane pattern, and the big or small controlled function of the flow that pair liquation outflow is arranged, there is the outflow of pair liquation to open and close controlled function, with the convection current outgoing direction, effusive ramp rate and shape, size, width is all pressed the spout of the conduction pipe of design preparation in advance, label 18 expression smelting furnace conduction pipe switches, label a, b, c represents respectively and the overall pre-beige in the pattern that designs, white, the raw material liquation spout of the pre-design of the smelting furnace conduction pipe (shown in the label 180) of incarnadine pattern area position correspondence; Along with each the smelting furnace conduction pipe switch shown in the label 18 on schedule, frequency period, and flow size requirements opening and closing, label 1 in each smelting furnace shown in the label 16,2, beige shown in 3, liquation after white and the fusing of incarnadine raw material, corresponding process and the overall pre-beige in the pattern that designs, white, direction is flowed out in the pre-on request design of each conduction pipe of incarnadine pattern area position correspondence, ramp rate, and shape, the label a of size, b, spout shown in the c, controlledly dash mutually in batches, mixed flow and be formed on the pattern raw material liquation body shown in the label 19 under it, and through the diversion trench shown in the label 20, under the prefabricated maintenance temperature action of chute electric heater shown in the label 23, constantly enter on the tin face (shown in the label 10) in the molten tin bath shown in the label 9 of float glass line, heat through Fuel lance or electric heater unit, the raw material liquation further drops down flat and under the edge holder draw shown in the label 30, form the pattern body in the flat rear haulage process of dropping down shown in the label 190, and the polishing of process tin face, constantly be pulled moulding and from the tin bath outlet shown in the label 28, under the transition roller platform electric heater preset temp shown in the label 29, the transmission roller of the transition roller platform shown in the process label 26 enters the cooling kiln shown in the label 27 and has made described float wear-resisting high-vitrification porcelain plate shown in the label 1900 or devitrified glass belt product; The safe flashboard of label 21 expressions, label 22 expression throttling flashboards, label 24 expression kilns, label 25 expression air dividing walls, label 17 little vertical lines represent to reduce and prevent to produce in the technological process tin liquor baffler of tin ripple.

See also shown in Figure 12, be the raw material liquation that forms the float glass process pattern as controlledly dashing mutually as the slag, mixed flow of the utility model device second embodiment of making float wear-resisting high-vitrification porcelain plate and devitrified glass constantly enter on the molten tin bath tin face of float glass process production line and progressively heat, the raw material liquation further drop down flat, draw the state of the art floor map that moulding enters cooling kiln again.From scheming as seen; the predetermined spout of warp shown in the label 19 dashes mutually; mixed flow and the pattern raw material liquation body that forms; constantly enter on the tin face (shown in the label 10) in the molten tin bath shown in the label 9 of float glass line; heat through Fuel lance or electric heater unit; the raw material liquation further drops down flat and under the edge holder draw; form the pattern body in the flat rear haulage process of dropping down shown in the label 190; and the polishing of process tin face, the transmission roller that constantly is pulled the transition roller platform shown in moulding and the process label 26 enters the cooling kiln shown in the label 27 and has made described float wear-resisting high-vitrification porcelain plate shown in the label 1900 or devitrified glass belt product.

See also shown in Figure 13, be the utility model device second embodiment of making float wear-resisting high-vitrification porcelain plate and devitrified glass as controlledly forming the float glass process pattern process towards, mixed flow mutually and be of a size of the plane pattern structural representation that 1500mm * 3000mm thickness is the float glass process goods of 30mm as the slag.

See also shown in Figure 14, be the utility model device second embodiment of making float wear-resisting high-vitrification porcelain plate and devitrified glass as controlledly forming the float glass process pattern process towards, mixed flow mutually and be of a size of the section local pattern structural representation that 1500mm * 3000mm thickness is the float glass process goods of 30mm as the slag.

Below be the preferred embodiment of embodiment:

The utility model first embodiment:

Now with the device of making float wear-resisting high-vitrification porcelain plate of the present utility model and devitrified glass to be of a size of 1500mm * 3000mm thickness with production be that the float glass process board product that forms the predetermined three-dimensional multi color pattern by beige, white and incarnadine high-vitrification porcelain raw material or devitrified glass raw material of 30mm is that first embodiment is described further, its manufacturing processed comprises following steps:

(1), at first prepare, the beige raw material is first group; Second group of white raw material, the 3rd group is the incarnadine raw material, and three groups of materials are respectively charged among three containers;

(2), then be ready to by molten tin bath, tin metal, by refractory materials on the tin face by predetermined height and size every enclose form every the surrounding edge frame and be connected and the track of transmission molten tin bath access tunnel kiln etc. is that the main molten tin bath car of forming jointly is (as Fig. 1, shown in Figure 2), produce required tunnel furnace (shown in Figure 7) and auxiliary facility, and to be of a size of 1500mm * 3000mm thickness be that its of 30mm is close to down the three-dimensional template that predetermined emptying aperture pattern characteristics is arranged (as shown in Figure 3 and Figure 4) that the movably plane pumping board device that can carry raw material of all kinds is installed and the auxiliary facility that adopts this three-dimensional template cloth.

(3), its technical process is as shown in Figure 5, by supporting cloth facility, be of a size of in the emptying aperture pattern area space of three-dimensional template (shown in the label 8) that 1500mm * 3000mm thickness is 30mm having the free sectional hole patterns feature of being of plane pumping board device (shown in the label 6), after loading beige raw material shown in the label 1 and the incarnadine raw material shown in white raw material shown in the label 2 and the label 3 by predetermined design, carry on the tin face (shown in the label 10) of the molten tin bath shown in the label 9 of the molten tin bath car that is connected with the track shown in the label 11 by refractory materials by predetermined height and size every enclose form every surrounding edge frame zone (shown in the label 7).

(4), then as shown in Figure 6, draw back pumping board device 6 fast, make each colored raw material in the pattern area of three-dimensional template 8 of free sectional hole patterns feature by the shape regulation of emptying aperture pattern die orifice and leading, drop on refractory materials every surround on the tin face 10 in the zone of surrounding edge frame 7, form the of all kinds colored raw material layout of preset three-dimensional pattern characteristics.

(5), be as shown in Figure 7 then, under the effect by driving force, molten tin bath shown in the label 9 is entered into the tunnel furnace shown in the label 12 reposefully from the kiln hood of the tunnel furnace shown in the label 0, to be of a size of 1500mm * 3000mm thickness shown in the label 5 on the tin face in the surrounding edge frame shown in the label 7 be that the colored raw material body of the preset three-dimensional pattern spatial layout feature of 30mm is conveyed in the tunnel furnace thereby cloth dropped on, through preset temperature and program, heat through Fuel lance or electric heater unit, the colored raw material body of the preset three-dimensional pattern spatial layout feature shown in the label 5 on the molten tin bath tin face is formed by a firing, and come out from the kiln tail shown in the label 0-0 with the track transmission, and obtain goods (shown in the label 502) by the preset three-dimensional pattern layout at molten tin bath.

(be noted that here, for burning till of devitrified glass, then be the space of particle bond to be eliminated the stage gradually through intensification, melting fully to 980 ℃ of boundary's point beginning crystallization particles is the also abundant crystallization of integral body, finish to further 1000 ℃ of-1240 ℃ of crystallizatioies again, form the material of crystal grain, crystalline phase distribution, cooling is cooled to the whole firing period of room temperature to the end.)

It should be noted that in addition different prescriptions has different contraction ratios, the raw material of present embodiment and the size of goods are an about size, and the contraction ratio after burning till generally speaking is no more than 10%)

(6), withdraw from kiln after, to the float wear-resisting high-vitrification porcelain plate that the three-dimensional color pattern feature is arranged or the crystallizing glass sheet material on molten tin bath surface, or directly use a plurality of sucker sucking-offs or taking-up; Or cut with four limit refractory materialss the goods limit portion of adherent part is arranged after, with a plurality of sucker sucking-offs or taking-up; Or after removing the refractory materials on the one side of the above encirclement float glass process three-D pattern sheet material of tin face height or four limits, the float wear-resisting high-vitrification porcelain plate or the crystallized glass article (shown in Figure 10,11) of the super large that three-dimensional pattern characteristics is arranged that directly takes out or obtain with a plurality of sucker sucking-offs forming jointly by beige, white and incarnadine.

If the smooth finish to face or lower face on the float glass process goods has higher requirement, can polish or the processing of gentle polishing process.

The utility model second embodiment:

Now forming as controlledly dashing mutually as the slag, mixed flow with beige, white and incarnadine wear-resisting high-vitrification porcelain raw material of the device of making float wear-resisting high-vitrification porcelain plate of the present utility model and devitrified glass produced that to be of a size of 1500mm * 3000mm thickness be that the float wear-resisting high-vitrification porcelain lumber goods of the three-dimensional color pattern of 30mm are that second embodiment is described further, its manufacturing processed comprises following steps:

(1), at first prepare, the beige raw material is first group; Second group of white raw material, the 3rd group is the incarnadine raw material, three groups of materials be respectively charged into three hold to melt in and be fused into liquation by processing requirement;

Each smelting furnace outlet is provided with the may command time, frequency period, and the switch (shown in label among Figure 11 18) of the opening and closing function of flow size and link to each other with conduction pipe, the other end of conduction pipe is by preliminary shown in Figure 10, be of a size of the spout of pre-design of each smelting furnace conduction pipe of the corresponding layout in position separately that 1500mm * 3000mm thickness is the pattern of 30mm with overall pre-design, it flows out direction, effusive ramp rate and shape, size, width is also all by the design of requirement in advance preparation, as the label a among Figure 10, b, c represents respectively and the overall pre-label 101 in the pattern that designs shown in Figure 13,102, beige shown in 103, white, the raw material liquation spout of the pre-design of the smelting furnace conduction pipe of incarnadine pattern area position correspondence;

(2), then be ready to the facility of a float glass process production line, comprise diversion trench, safe sluice gate, throttling sluice gate, electric heater, molten tin bath and wherein tin metal, edge holder and kiln, transition roller platform, cooling kiln etc.;

(3), its technical process at first is as Figure 11 and shown in Figure 12, along with each the smelting furnace conduction pipe switch shown in the label 18 on schedule, frequency period, and flow size requirements opening and closing, label 1 in each smelting furnace shown in the label 16,2, beige shown in 3, liquation after white and the fusing of incarnadine raw material, corresponding to label a, b, shown in the c with overall pre-design pattern in beige, white, direction is flowed out in the pre-on request design of each conduction pipe of incarnadine pattern area position correspondence, ramp rate, and shape, the spout of size, perhaps utilize himself gravity to fall naturally or mode that machinery or atmospheric pressure effect are extruded under, controlledly dash mutually in batches, mixed flow and be formed on the pattern raw material liquation body shown in the label 19 under it, and through the diversion trench shown in the label 20, under the prefabricated temperature action of chute electric heater shown in the label 23, constantly enter on the tin face (shown in the label 10) in the molten tin bath shown in the label 9 of float glass line, heat through Fuel lance or electric heater unit, the raw material liquation further drops down flat and under the edge holder draw shown in the label 30, form the softening porcelain plate pattern body in the flat rear haulage process of dropping down shown in the label 190, and the polishing of process tin face, constantly be pulled moulding and from the tin bath outlet shown in the label 28, under the transition roller platform electric heater preset temp shown in the label 29, the transmission roller of the transition roller platform shown in the process label 26 enters the cooling kiln shown in the label 27 and has made the described float wear-resisting high-vitrification porcelain plate belt product shown in the label 1900 (as Figure 13, shown in 14); After cutting, obtain the three-D pattern float wear-resisting high-vitrification porcelain plate goods of the wonderful workmanship excelling nature that sense of movement is fabulous, border transition is extremely natural of the meticulous beautiful pattern that forms by predetermined beige, white and 3 kinds of look districts of incarnadine.In accompanying drawing as Figure 11 and processing step shown in Figure 12, the safe flashboard of label 21 expressions, label 22 expression throttling flashboards, label 25 expression air dividing walls, label 17 little vertical lines represent to reduce and prevent to produce in the technological process tin liquor baffler of tin ripple.

The above; only be for preferable preferred embodiment of the present utility model is described; yet it is not to be to restriction of the present utility model; any personnel that are familiar with this technology may utilize the technology contents of above-mentioned prompting to be changed or be modified to the equivalent embodiment of equivalent variations, the device that can implement to make float wear-resisting high-vitrification porcelain plate and devitrified glass by the pattern and the performance of difference requirement.As seen, hold within the every content that does not break away from technical solutions of the utility model, the especially claim, according to technical spirit of the present utility model to any simple modification that above embodiment did, equivalent variations and modification all still belong in the scope of technical solutions of the utility model.

Claims

1, a kind of device of making float wear-resisting high-vitrification porcelain plate and devitrified glass is characterized in that:

2, the device of making float wear-resisting high-vitrification porcelain plate according to claim 1 and devitrified glass is characterized in that: have have an e Foerderanlage be used to be mounted with the high-vitrification porcelain raw material of 1-30 kind color or the carrier of devitrified glass raw material:

Select 1: crawler belt shape carrier arrangement;

Select 2: pattern mold combination pumping board device;

Select 4: be exactly the tin metal face on the molten tin bath.

3, the device of making float wear-resisting high-vitrification porcelain plate according to claim 1 and devitrified glass is characterized in that: have high-vitrification porcelain raw material or devitrified glass raw material are fabricated to piece, granulous pressure forming apparatus or smelting furnace device; Also be useful on the piece to raw material, the granular device that carries out fragmentation and sieve.

4, the device of making float wear-resisting high-vitrification porcelain plate according to claim 1 and devitrified glass is characterized in that: it has raw material in the cover vibration molten tin bath to make it to strengthen the device of density.

5, the device of making float wear-resisting high-vitrification porcelain plate according to claim 1 and devitrified glass, it is characterized in that: it has vacuum extractor.

6, the device of making float wear-resisting high-vitrification porcelain plate according to claim 1 and devitrified glass is characterized in that: it has rolling pressure device or the concora crush pressurizing device that makes raw material strengthen density.

7, the device of making float wear-resisting high-vitrification porcelain plate according to claim 1 and devitrified glass is characterized in that: it has a vacuum extrusion device that makes raw material strengthen density.

8, the device of making float wear-resisting high-vitrification porcelain plate according to claim 1 and devitrified glass is characterized in that: around the raw material on the molten tin bath car of the molten tin bath car of shuttle kiln or tunnel furnace or color lump or look pellet, adopt the refractory materials enclosing.

9, the device of making float wear-resisting high-vitrification porcelain plate according to claim 1 and devitrified glass; it is characterized in that: its promising 2 kinds to 30 kinds different colour pattern areas and Die and mould plate that free sectional hole patterns feature is arranged or the silk screen plate set up; the shape of its emptying aperture pattern is the pattern mold die orifice edge shape of the rarest 10cm-100m length, and is leading and determined the shape of edge boundary line feature in the pattern colour district of goods correspondences.

10; the device of making float wear-resisting high-vitrification porcelain plate according to claim 1 and devitrified glass; it is characterized in that: it has 2-100 to found the different colored high-vitrification porcelain raw materials or the smelting furnace of devitrified glass raw material respectively; its the rarest 2-100 smelting furnace has the effusive switching time of also regulation raw material liquation of making by design requirements predetermined shape feature; cycle; the switching arrangement of the smelting furnace conduction pipe of flow, and with pre-design overall pattern case separately the corresponding regulation in position separately the raw material liquation flow to; water conservancy diversion ramp rate and size; the spout of width and shape facility.