CN201189603Y

CN201189603Y - Outer tubes of automatic installation and block machine for solar collector tubes

Info

Publication number: CN201189603Y
Application number: CNU200820005411XU
Authority: CN
Inventors: 万光辉; 梁君
Original assignee: 黄鸣
Priority date: 2008-02-22
Filing date: 2008-02-22
Publication date: 2009-02-04
Anticipated expiration: 2018-02-22

Abstract

The utility model provides an automatic mounting machine for an outer casing pipe of a solar collector tube, which relates to automatic assembly equipment. The automatic mounting machine comprises a base, a feeding mechanism which can move along the horizontal direction, a mounting mechanism which is connected with the feeding mechanism and moves along with the feeding mechanism, a guide mechanism and a positioning mechanism which are arranged correspondingly to the mounting mechanism, and an electric control mechanism used to control the feeding mechanism, the mounting mechanism and the positioning mechanism, wherein the feeding mechanism, the mounting mechanism, the guide mechanism, the positioning mechanism and the electric control mechanism are orderly arranged on the base; a plurality of supporting rods which are evenly and co-directionally arranged are arranged in the mounting mechanism; one end of each supporting rod is fixed, while the other end can freely move; the moving end of each supporting rod is provided with a clip ferrule, and a clip is arranged at the front end of the clip ferrule; the moving ends of the supporting rods and the plain end of the outer casing pipe are inserted into both ends of the guide mechanism; and the cone end of the outer casing pipe is inserted into the positioning mechanism. Therefore, the automatic mounting machine has the advantages of greatly improving the mounting production efficiency and reducing working intensity of workers on the premise of assuring production quality, and realizing the synchronous and automatic mounting and continuous production of a plurality of enclosing pipes of solar collector tubes.

Description

Solar collector pipe and outer housing pipe automatic card-loading machine

Technical field

The utility model relates to automatic assembly equipment, and particularly a kind of solar collector pipe and outer housing pipe automatic card-loading machine is used for the sub automatic assembly equipment that is installed in solar collector pipe and outer housing pipe.

Background technology

At present, in the solar collector pipe production process, vestlet dress stainless steel clamp is an important operation outside solar energy heat collection pipe, usually the method that adopts is that the vestlet list only pushes clamp or utilizes single of simple frock to push clamp inside and outside artificial the use, these methods all need the operator to have rich experience, misoperation easily causes waste product in the production, and production efficiency is low, and labor strength is big.Be badly in need of for these reasons developing and a kind ofly can realize automatic assembly equipment extensive, that serialization is produced, this equipment must solve many solar collector pipe and outer housing pipes automatic card-loading simultaneously, many solar collector pipe and outer housing pipes location that is installed simultaneously is inaccurate, solar collector pipe and outer housing pipe can not many while technical barrier such as be installed continuously, realize the solar collector pipe and outer housing pipe automatic card-loading of real meaning.

Summary of the invention

The purpose of this utility model is the defective at above-mentioned prior art, a kind of solar collector pipe and outer housing pipe automatic card-loading machine is provided, can have improved the production efficiency that is installed, reduced labor strength, realize many solar collector pipe and outer housing pipes automatic card-loading simultaneously, serialization production.

The technical scheme taked of the utility model is to achieve these goals: a kind of solar collector pipe and outer housing pipe automatic card-loading machine, comprise base, also comprise and be located on the base in turn, but the feed mechanism that along continuous straight runs moves, link to each other with feed mechanism and with the mechanism that is installed of feed mechanism motion, with the guiding mechanism and the detent mechanism of the corresponding setting of the mechanism that is installed, the electrical control mechanism of control feed mechanism, the mechanism that is installed, detent mechanism motion; Wherein, be provided with a plurality of poles that evenly are arranged in parallel that are in the mechanism that is installed, an end of pole is fixed, the other end is free movable, and the movable end of pole is provided with the clamp cutting ferrule, and clamp is contained in the front end of clamp cutting ferrule; Flat mouthful of end of the movable end of pole and outer vestlet interts at the two ends of guiding mechanism; The awl end of outer vestlet interts in detent mechanism.

Described feed mechanism comprises motor, decelerator, gear and tooth bar.

In the described mechanism that is installed fixedly pole be hold-down support, what support pole is the guiding race holder that contains the race that leads.

Be provided with cellular many circular cone sleeves that are square of corresponding arrangement with pole in the described guiding mechanism, that the two ends of circular cone sleeve are is horn-like, horn mouth is outside, and the internal diameter at circular cone sleeve middle part equates with the outer cover bore.That this has just guaranteed that a plurality of poles of guiding mechanism one side import before the outer vestlet is concentric, coaxial with outer vestlet, has solved the problem that many outer vestlets of solar energy heat collection pipes can not the while automatic card-loading.

Described detent mechanism comprises cylinder, connecting rod and positioning seat.Detent mechanism of the present utility model has adopted the cylinder tie rod structure, the positioning seat of multidigit frock is fixed on the frock plate that links to each other with cylinder, the uniformity and the uniformity of many frock parts actions have been guaranteed, repeatable splendid and simple to operate, it is inaccurate to have solved many solar collector pipe and outer housing pipes location that is installed simultaneously, be installed the continuously problem of poor repeatability of many whiles.

Described electrical control mechanism comprise the PLC controller of being located at base end and be located on the base near switch, guaranteed operating reliability of the present utility model.

Described clamp cutting ferrule comprises locating rack and directive wheel, and locating rack is provided with cylinder body, cylinder body along the race that circumferentially is evenly equipped with four evaginations, and directive wheel is installed in the race.Directive wheel can prevent the externally scuffing of vestlet inwall in the pole progradation.Described clamp be installed in when operation keep with the concentric clamp cutting ferrule of outer vestlet in; The clamp cutting ferrule is kept concentric with outer vestlet by coaxial locating rack.Solved clamp back and outer vestlet decentraction, the problem that clamp is askew have been installed.

The beneficial effects of the utility model can be summarized as following three aspects:

1) compared to existing technology, the utility model has adopted the guiding mechanism with square cellular many circular cone sleeves, guaranteed that a plurality of poles are concentric with the height of outer vestlet, axiality, solved many solar collector pipe and outer housing pipes problem of automatic card-loading simultaneously;

2) compared to existing technology, the utility model has adopted the detent mechanism of being made up of the cylinder tie rod structure, the uniformity and the uniformity of many frock parts actions have been guaranteed, repeatable splendid and simple to operate, it is inaccurate to have solved many solar collector pipe and outer housing pipes location that is installed simultaneously, be installed the continuously problem of poor repeatability of many whiles;

3) compared to existing technology, the clamp cutting ferrule that contains directive wheel that adopted of the present utility model has been avoided the scuffing of the outer vestlet of solar energy heat collection pipe in the production process.

Therefore, the utility model guaranteeing under the prerequisite of the quality of production, has the very big raising production efficiency that is installed, and reduces the advantage of labor strength, realized many solar collector pipe and outer housing pipes automatic card-loadings and serialization production simultaneously.

Description of drawings

Fig. 1 is a front view of the present utility model;

Fig. 2 is the vertical view of Fig. 1;

Fig. 3 is the left view of Fig. 1;

Fig. 4 is the assembling enlarged drawing of clamp cutting ferrule described in the utility model, guider and outer vestlet;

Fig. 5 is the structure enlarged drawing of the utility model clamp cutting ferrule.

Among the figure: 1 base, 2 feed mechanisms, 2.1 motors, 2.2 gears, 2.3 tooth bars, 3 are installed mechanism, 3.1 hold-down supports, 3.2 poles, 3.3 clamp cutting ferrules, 3.4 clamps, 3.5 locating racks, 3.6 directive wheels, 3.7 guiding races, 3.8 guiding race holders, 4 guiding mechanisms, 4.1 circular cone sleeves, 5 detent mechanisms, 5.1 cylinders, 5.2 connecting rods, 5.3 positioning seats, 6 electrical control mechanisms, 6.1 near switch, 7 outer vestlets.

The specific embodiment

The utility model is described in further detail below in conjunction with the drawings and specific embodiments, but not as to qualification of the present utility model.

A kind of solar collector pipe and outer housing pipe automatic card-loading machine as shown in Figure 1, 2, 3 comprises base 1, is located at the feed mechanism 2 on the base 1, the mechanism 3 that is installed, guiding mechanism 4, detent mechanism 5 and electrical control mechanism 6 in turn.

Described feed mechanism 2 comprises motor 2.1, decelerator, gear 2.2 and tooth bar 2.3, provides power after decelerator slows down by motor 2.1, passes to gear 2.2, and gear 2.2 and tooth bar 2.3 engagements drive feed mechanism 2 and move along level side.

Be provided with a plurality of poles 3.2 that evenly are arranged in parallel that are in the described mechanism 3 that is installed, an end of pole 3.2 is fixed on the hold-down support 3.1, the other end passes guiding race holder 3.8 guiding race 3.7 and edge guiding race 3.7 are free to slide.The hold-down support 3.1 of mechanism 3 of being installed links to each other with feed mechanism 2, and with feed mechanism 2 motions.Wherein, the be installed movable end of mechanism's 3 inner supporting rods 3.2 is provided with clamp cutting ferrule 3.3.Described clamp cutting ferrule 3.3 comprises locating rack 3.5 and directive wheel 3.6, and clamp 3.4 is installed in the front end of clamp cutting ferrule 3.3.Locating rack 3.5 is provided with cylinder body, cylinder body along the race that circumferentially is evenly equipped with four evaginations, and directive wheel 3.6 is installed in the race.Directive wheel 3.6 can prevent the externally inwall of vestlet 7 scuffing (referring to Fig. 5) in pole 3.2 progradations.

Be provided with cellular many circular cone sleeves 4.1 that are square in the described guiding mechanism 4 with pole 3.2 corresponding arrangements, that the two ends of circular cone sleeve 4.1 are is horn-like, horn mouth is outside, movable end, the other end that one end of circular cone sleeve 4.1 stretches into pole 3.2 stretches into flat mouthful of end of outer vestlet 7, and the internal diameter at circular cone sleeve 4.1 middle parts equates (referring to Fig. 4) with outer vestlet 7 internal diameters.Therefore a plurality of poles 3.2 that guaranteed guiding mechanism 4 one sides import before the outer vestlet 7 with outer vestlet 7 concentric, coaxial, have solved the problem that many outer vestlets 7 of solar energy heat collection pipes can not the while automatic card-loading.

Described detent mechanism 5 comprises cylinder 5.1, connecting rod 5.2 and positioning seat 5.3, and the awl end of outer vestlet 7 interts in the positioning seat 5.3 of detent mechanism 5.Detent mechanism 5 has adopted cylinder 5.1 connecting rods 5.2 structures, the positioning seat 5.3 of multidigit frock is fixed on the frock plate that links to each other with cylinder 5.1, the uniformity and the uniformity of many frock parts actions have been guaranteed, repeatable splendid and simple to operate, it is inaccurate to have solved many solar collector pipe and outer housing pipes 7 location that is installed simultaneously, be installed the continuously problem of poor repeatability of many whiles.

The motion of described electrical control mechanism 6 control feed mechanisms 2, the mechanism 3 that is installed, detent mechanism 5.Described electrical control mechanism 6 comprise the PLC controller of being located at base 1 end and be located on the base 1 near switch 6.1, therefore guaranteed operating reliability of the present utility model.

Operation principle of the present utility model is: referring to Fig. 1, the PLC programme-control is passed through in the operation of entire equipment, and after putting in place near switch 6.1 detection frock cars, the cylinder 5.1 promotion positioning seats 5.3 of detent mechanism 5 move ahead and put in place.Motor 2.1 starts outputting power and be delivered to gear 2.2 after the reductor speed change, and gear 2.2 drives feed mechanism 2 with tooth bar 2.3 engagements and advances.The pole 3.2 and the clamp cutting ferrule 3.3 of mechanism 3 of being installed advances with feed mechanism 2, and clamp cutting ferrule 3.3 imports guiding mechanisms 4 backs and keeps coaxial with outer vestlet 7, and the clamp cutting ferrule 3.3 feedings rear motor 2.1 that puts in place stops, and the mechanism 3 that is installed spurs poles 3.2 ejection clamps 3.4.Motor 2.1 startups retreat, and be installed mechanism 3 and detent mechanism 5 reset, and feed mechanism 2 retreats and puts in place, and motor 2.1 stops, and a working cycles finishes.

Above-described embodiment, the utility model specific embodiment a kind of more preferably just, the common variation that those skilled in the art carries out in the technical solutions of the utility model scope and replacing all should be included in the protection domain of the present utility model.

Claims

1. solar collector pipe and outer housing pipe automatic card-loading machine, comprise base, it is characterized in that: also comprise and being located in turn on the base, but the feed mechanism that along continuous straight runs moves, link to each other with feed mechanism and with the mechanism that is installed of feed mechanism motion, with the guiding mechanism and the detent mechanism of the corresponding setting of the mechanism that is installed, the electrical control mechanism of control feed mechanism, the mechanism that is installed, detent mechanism motion; Wherein, be provided with a plurality of poles that evenly are arranged in parallel that are in the mechanism that is installed, an end of pole is fixed, the other end is free movable, and the movable end of pole is provided with the clamp cutting ferrule, and clamp is contained in the front end of clamp cutting ferrule; Flat mouthful of end of the movable end of pole and outer vestlet interts at the two ends of guiding mechanism; The awl end of outer vestlet interts in detent mechanism.

2. solar collector pipe and outer housing pipe automatic card-loading machine according to claim 1 is characterized in that: described feed mechanism comprises motor, decelerator, gear and tooth bar.

3. solar collector pipe and outer housing pipe automatic card-loading machine according to claim 1 and 2 is characterized in that: in the described mechanism that is installed fixedly pole be hold-down support, what support pole is the guiding race holder that contains the race that leads.

4. solar collector pipe and outer housing pipe automatic card-loading machine according to claim 3, it is characterized in that: cellular many circular cone sleeves that are square that are provided with corresponding arrangement in the described guiding mechanism with pole, that the two ends of circular cone sleeve are is horn-like, horn mouth is outside, and the internal diameter at circular cone sleeve middle part equates with the outer cover bore.

5. solar collector pipe and outer housing pipe automatic card-loading machine according to claim 4 is characterized in that: described detent mechanism comprises cylinder, connecting rod and positioning seat.

6. solar collector pipe and outer housing pipe automatic card-loading machine according to claim 5 is characterized in that: described electrical control mechanism comprise the PLC controller of being located at base end and be located on the base near switch.

7. solar collector pipe and outer housing pipe automatic card-loading machine according to claim 6, it is characterized in that: described clamp cutting ferrule comprises locating rack and directive wheel, locating rack is provided with cylinder body, cylinder body along the race that circumferentially is evenly equipped with four evaginations, and directive wheel is installed in the race.