CN203504368U - Magnet ring preassembling device - Google Patents

Magnet ring preassembling device Download PDF

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Publication number
CN203504368U
CN203504368U CN201320597798.3U CN201320597798U CN203504368U CN 203504368 U CN203504368 U CN 203504368U CN 201320597798 U CN201320597798 U CN 201320597798U CN 203504368 U CN203504368 U CN 203504368U
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CN
China
Prior art keywords
magnet ring
gas pawl
storing bar
support
rotating shaft
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN201320597798.3U
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Chinese (zh)
Inventor
顾强
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hefei Kaibang Motor Co Ltd
Original Assignee
Hefei Kaibang Motor Co Ltd
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Filing date
Publication date
Application filed by Hefei Kaibang Motor Co Ltd filed Critical Hefei Kaibang Motor Co Ltd
Priority to CN201320597798.3U priority Critical patent/CN203504368U/en
Application granted granted Critical
Publication of CN203504368U publication Critical patent/CN203504368U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model belongs to the field of motor manufacturing, and specifically relates to a magnet ring preassembling device. The magnet ring preassembling device comprises a support and a storage frame, wherein the support is used for accommodating a rotor initial assembly formed by rotating shafts and iron bores, and the storage frame is used for storing magnet rings. A transfer device of the magnet rings is arranged between the support and the storage frame. The transfer device comprises a clamping mechanism for clamping the magnet rings and a shifting mechanism. The moving path of the shifting mechanism is located between the storage frame and the support. A pneumatic gripper is adopted to transport the magnet rings to be press assembled to the shafts of the rotor, and the magnet rings are prevented from being absorbed to conveying equipment because of the magnetic force of the magnet rings.

Description

Magnet ring preloader
Technical field
The utility model belongs to field of motor manufacturing, is specifically related to a kind of magnet ring preloader of rotor.
Background technology
Buncher need to be installed magnet ring in assembling process in the rotating shaft of rotor one side, detects the rotating speed of motor for Hall components and parts, controls the rotating speed of motor by control system.But because magnet ring self has magnetic force, therefore in the mechanized equipment being formed by a large amount of metals, be difficult to realize the conveying of automation and press-fit, on current rotor assembly line, be to adopt manual assembly, being that installer is manual is placed on magnet ring crimping seat by magnet ring and then carries out crimping magnet ring, this assembling mode needs a large amount of manpowers, time-consuming, efficiency is very low, and production cost is very high.
Utility model content
The purpose of this utility model is to provide a kind of magnet ring preloader of automation rotor so that realize the automation prepackage of rotor magnet ring, replaces manual operation.
For achieving the above object, the utility model provides following technical scheme: a kind of magnet ring preloader, comprise for placing rotating shaft and iron core and form the rotor just support of arrangement and the storage rack of storage magnet ring, the transporter of magnet ring is set between support and storage rack, described transporter comprises fixture, the shift mechanism that clamps magnet ring, and the mobile route of shift mechanism is between the storage rack and support of magnet ring.
Technique effect of the present utility model is: adopt gas pawl magnet ring to be press-fited to be delivered to from material storage mechanism in the rotating shaft of rotor, avoided magnet ring because self magnetic-adsorption is on the conveying equipment, a kind of convenience, effective and feasible magnet ring automation feeder equipment, replace manual operation in the past, saved cost.
Accompanying drawing explanation
Fig. 1 is gas pawl of the present utility model and driving mechanism schematic diagram thereof;
Fig. 2, the 3rd, gas pawl course of work schematic diagram of the present utility model;
Fig. 4 is partial structurtes schematic diagram during gas pawl feeding in the utility model.
Embodiment
As shown in Figure 2, a kind of magnet ring preloader, comprise for placing rotating shaft and iron core and form the rotor just support 70 of arrangement 80 and the storage rack 60 of storage magnet ring 50, the transporter of magnet ring 50 is set between support 70 and storage rack 60, described transporter comprises fixture, the shift mechanism that clamps magnet ring 50, and the mobile route of shift mechanism is between the storage rack 60 and support 70 of magnet ring 50.The utility model takes out magnet ring 50 and is enclosed within the just rotating shaft of arrangement 80 of rotor by fixture and displacement mechanism and carries out just dress from storage rack 60, by follow-up press-loading process, magnet ring and rotor are implemented to press-fit again, due to magnet ring 50 in whole course of conveying all in being held the spacing state of mechanism, therefore avoided magnet ring 50 and some magnetic material in equipment to produce absorption.
As shown in Figure 2,3, storage rack 60 comprises storing bar 61, storing bar 61 belows are provided with supporting plate 62, the plate face horizontal positioned of supporting plate 62, the lower end of the upper surface of supporting plate 62 and storing bar 61 is provided with gap 66, the height in gap 66 equates with the thickness of a magnet ring 50, on storing bar 61, also cover has a slidably briquetting 63, supporting plate 62 tops are provided with the limiting plate parallel with supporting plate 62 64, limiting plate 64 is provided with the through hole corresponding with storing bar 61 positions, storing bar 61 passes in through hole, and the diameter of through hole is greater than the external diameter of magnet ring 50 and is less than the external diameter of briquetting 63.As shown in Figure 4, first briquetting 64 and magnet ring 50 are set on storing bar 61 successively, on a storing bar 61, can place a plurality of magnet rings 50, then storing bar 61 is placed in storage rack 60, briquetting 64 should be positioned at the top of all magnet rings 50, now magnet ring 50 is because gravity will be deposited on supporting plate 62, is positioned at the magnet ring 50 of below simultaneously and is also no longer subject to the constraint of storing bar 61, for next step feeding is prepared.
As shown in Figure 2,3, storing bar 61 linearly arranges at interval for the direction that a plurality of edges are parallel to guide rail 11, and storing bar 61 sides are provided with transducer 65 with magnet ring 50 corresponding positions, below, and transducer 65 is positioned at the opposing side of storing bar 61 and gas pawl 20.After magnet ring 50 on a storing bar 61 takes, transducer 65 will send signal, now control system can be controlled fixture and carries out feeding from other storing bars 61, operating personnel can pull down empty storing bar 61 and re-start filler simultaneously, so just guarantee equipment continual operation always, greatly improved production efficiency.
As shown in Figure 1,2,3, 4, fixture comprises gas pawl 20, gas pawl 20 horizontal positioned, and gas pawl 20 is made by nonmagnetic substance, and gas pawl 20 positions are corresponding with the gap 66 between storing bar 61 and supporting plate 62; Displacement mechanism comprises the guide rail 11 of installing on base 10, and guide rail 11 is provided with slide block 40, between slide block 40 and guide rail 11, is provided with power driving mechanism, and gas pawl 20 is arranged on slide block 40, and a side of guide rail 11 is storage rack 60, and one end of guide rail 11 is support 70; Between gas pawl 20 and slide block 40, be provided with telescoping mechanism, telescoping mechanism comprises the pneumatic cylinder 41 of the horizontal direction arranging on slide block 40, the direction of motion of the piston rod of pneumatic cylinder 41 is vertical with the glide direction of slide block 40, gas pawl 20 is arranged on the piston rod top of pneumatic cylinder 41, between gas pawl 20 and the piston rod of pneumatic cylinder 41, is also provided with attitude-adjusting system.Whole magnet ring course of conveying mainly comprises feeding and carries two actions, first the piston rod of pneumatic cylinder 41 stretches out gas pawl 20 is pushed into magnet ring 50 positions, gas pawl 20 is clamped the periphery of magnet ring 50, then the piston rod of pneumatic cylinder 41 shrinks along the direction shown in arrow A in Fig. 4 magnet ring 50 is taken out, and then along guide rail 11, magnet ring 50 being delivered to just arrangement 80 places magnet ring 50 is set in the just rotating shaft of arrangement 80 of rotor of rotor, gas pawl 20 unclamps and backhaul enters next motion cycle subsequently.
As shown in Figure 2,3, support 70 is two plate bodys that are parallel to each other and vertically place, the just rotating shaft of arrangement 80 of rotor rides against the top edge of plate body, the iron core of the first arrangement 80 of rotor is between two plate bodys, and the first axis of arrangement 80 of described rotor and the plate face of support 70 are vertical and parallel with the glide direction of gas pawl 20; Described attitude-adjusting system comprises the rotary cylinder 30 arranging on pneumatic cylinder 41 piston rods, the cylinder body of rotary cylinder 30 is fixedly connected with the piston rod of pneumatic cylinder 41, the rotating shaft of rotary cylinder 30 is provided with turning arm 31, the brachium direction of turning arm 31 is vertical with the axis of the rotating shaft of rotary cylinder 30, one end of turning arm 31 is fixedly connected with the rotating shaft of rotary cylinder 30, and the other end is fixedly connected with gas pawl 20; The position at the just rotating shaft of arrangement 80 of described rotor and the rotating shaft place of rotary cylinder 30 is corresponding.By the rotating shaft horizontal positioned of the first arrangement 80 of rotor, be more easily to implement in order to make whole material loading and to press-fit process, simplified to a certain extent device structure, when yet magnet ring 50 takes off from storing bar 61, its axis is vertical, therefore for magnet ring 50 being set in the just rotating shaft of arrangement 80 of rotor, attitude-adjusting system just must be set by 90 ° of magnet ring 50 upsets, turning arm 31 is exactly in order to realize this function.
The power supply of the source of the gas of described gas pawl 20, pneumatic cylinder 41, rotary cylinder 30 and the driving mechanism of slide block 40 is all connected with automatic control system, and whole motion process of the present utility model can be realized automation, only needs manually storing bar to be carried out to material loading.

Claims (9)

1. a magnet ring preloader, it is characterized in that: comprise for placing rotating shaft and iron core and form the rotor just support (70) of arrangement (80) and the storage rack (60) of storage magnet ring (50), the transporter of magnet ring (50) is set between support (70) and storage rack (60), described transporter comprises fixture, the shift mechanism of clamping magnet ring (50), and the mobile route of shift mechanism is positioned between the storage rack (60) and support (70) of magnet ring (50).
2. magnet ring preloader according to claim 1, it is characterized in that: described storage rack (60) comprises storing bar (61), storing bar (61) below is provided with supporting plate (62), the plate face horizontal positioned of supporting plate (62), the lower end of the upper surface of supporting plate (62) and storing bar (61) is provided with gap (66), the height in gap (66) equates with the thickness of a magnet ring (50), on storing bar (61), also cover has a slidably briquetting (63), supporting plate (62) top is provided with the limiting plate (64) parallel with supporting plate (62), limiting plate (64) is provided with the through hole corresponding with storing bar (61) position, storing bar (61) passes in through hole, the diameter of through hole is greater than the external diameter of magnet ring (50) and is less than the external diameter of briquetting (63).
3. magnet ring preloader according to claim 2, it is characterized in that: described storing bar (61) is linearly arranged at interval for the direction that a plurality of edges are parallel to guide rail, storing bar (61) side is provided with transducer (65) with magnet ring (50) corresponding position, below, and transducer (65) is positioned at the opposing side of storing bar (61) and gas pawl (20).
4. magnet ring preloader according to claim 2, it is characterized in that: described fixture comprises gas pawl (20), gas pawl (20) horizontal positioned, gas pawl (20) is made by nonmagnetic substance, and gas pawl (20) position is corresponding with the gap (66) between storing bar (61) and supporting plate (62).
5. magnet ring preloader according to claim 4, it is characterized in that: described shift mechanism comprises the upper guide rail (11) of installing of base (10), guide rail (11) is provided with slide block (40), gas pawl (20) is arranged on slide block (40), one side of guide rail (11) is storage rack (60), and one end of guide rail (11) is support (70).
6. magnet ring preloader according to claim 5, it is characterized in that: between described gas pawl (20) and slide block (40), be provided with telescoping mechanism, telescoping mechanism comprises the pneumatic cylinder (41) of the upper horizontal direction arranging of slide block (40), the direction of motion of the piston rod of pneumatic cylinder (41) is vertical with the glide direction of slide block (40), gas pawl (20) is arranged on the piston rod top of pneumatic cylinder (41), between gas pawl (20) and the piston rod of pneumatic cylinder (41), is also provided with attitude-adjusting system.
7. magnet ring preloader according to claim 6, it is characterized in that: described support (70) is two plate bodys that are parallel to each other and vertically place, the just rotating shaft of arrangement (80) of rotor rides against the top edge of plate body, the iron core of the first arrangement (80) of rotor is between two plate bodys, and the first axis of arrangement (80) of described rotor and the plate face of support (70) are vertical and parallel with the glide direction of gas pawl (20).
8. magnet ring preloader according to claim 7, it is characterized in that: described attitude-adjusting system comprises the rotary cylinder (30) arranging on pneumatic cylinder (41) piston rod, the cylinder body of rotary cylinder (30) is fixedly connected with the piston rod of pneumatic cylinder (41), the rotating shaft of rotary cylinder (30) is provided with turning arm (31), the brachium direction of turning arm (31) is vertical with the axis of the rotating shaft of rotary cylinder (30), one end of turning arm (31) is fixedly connected with the rotating shaft of rotary cylinder (30), and the other end is fixedly connected with gas pawl (20); The rotating shaft of the first arrangement (80) of described rotor is corresponding with the position at the rotating shaft place of rotary cylinder (30).
9. magnet ring preloader according to claim 8, it is characterized in that: between described slide block (40) and guide rail (11), be provided with power driving mechanism, the power supply of the source of the gas of described gas pawl (20), pneumatic cylinder (41), rotary cylinder (30) and the driving mechanism of slide block (40) is all connected with automatic control system.
CN201320597798.3U 2013-09-26 2013-09-26 Magnet ring preassembling device Expired - Lifetime CN203504368U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320597798.3U CN203504368U (en) 2013-09-26 2013-09-26 Magnet ring preassembling device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320597798.3U CN203504368U (en) 2013-09-26 2013-09-26 Magnet ring preassembling device

Publications (1)

Publication Number Publication Date
CN203504368U true CN203504368U (en) 2014-03-26

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ID=50335312

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201320597798.3U Expired - Lifetime CN203504368U (en) 2013-09-26 2013-09-26 Magnet ring preassembling device

Country Status (1)

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CN (1) CN203504368U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103516147A (en) * 2013-09-26 2014-01-15 合肥凯邦电机有限公司 Magnet ring preassembling device
CN105984046A (en) * 2016-05-11 2016-10-05 浙江厚达智能科技股份有限公司 Magnetic conductive ring and spline plate feeding device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103516147A (en) * 2013-09-26 2014-01-15 合肥凯邦电机有限公司 Magnet ring preassembling device
CN103516147B (en) * 2013-09-26 2015-12-02 合肥凯邦电机有限公司 Magnet ring preloader
CN105984046A (en) * 2016-05-11 2016-10-05 浙江厚达智能科技股份有限公司 Magnetic conductive ring and spline plate feeding device
CN105984046B (en) * 2016-05-11 2018-04-17 浙江厚达智能科技股份有限公司 Magnetic guiding loop and spline plate feeding device

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Granted publication date: 20140326

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