CN201172106Y - Automatic Pipe Cutter - Google Patents
Automatic Pipe Cutter Download PDFInfo
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- CN201172106Y CN201172106Y CNU2008200836418U CN200820083641U CN201172106Y CN 201172106 Y CN201172106 Y CN 201172106Y CN U2008200836418 U CNU2008200836418 U CN U2008200836418U CN 200820083641 U CN200820083641 U CN 200820083641U CN 201172106 Y CN201172106 Y CN 201172106Y
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- 238000011010 flushing procedure Methods 0.000 claims 1
- 238000005520 cutting process Methods 0.000 abstract description 31
- 230000007547 defect Effects 0.000 abstract description 2
- 238000009434 installation Methods 0.000 abstract description 2
- 239000002184 metal Substances 0.000 abstract description 2
- 229910052751 metal Inorganic materials 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 21
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
自动割管机属于金属切削机床领域。现有割管设备存在效率低、刀具寿命短、切割精度不稳定的缺陷,本实用新型包括床身、主轴装置、进给装置、送料装置、下料装置、排屑装置、电控系统、接料装置、定位装置和安装在床身内的主电机,主轴装置安装在床身上,进给装置数量为两个,对称地设置于主轴轴线两侧的床身上表面,下料装置和接料装置都通过安装架安装于床身上,定位装置通过安装支架安装于床身上,排屑装置自主轴前端的床身底部插入并位于夹盘下方,送料装置位于床身后部,主电机和各装置通过电线与电控系统连接。本实用新型比传统割管机效率提高了5倍以上,刀具寿命至少提高了3倍,同时降低了割管机的震动,提高了切割精度稳定性。
The automatic pipe cutting machine belongs to the field of metal cutting machine tools. The existing pipe cutting equipment has the defects of low efficiency, short tool life, and unstable cutting accuracy. The feeding device, the positioning device and the main motor installed in the bed, the main shaft device is installed on the bed, the number of feeding devices is two, which are symmetrically arranged on the upper surface of the bed on both sides of the main shaft axis, the unloading device and the receiving device are both The positioning device is installed on the bed through the installation bracket. The chip removal device is inserted into the bottom of the bed at the front end of the main shaft and is located under the chuck. The feeding device is located at the back of the bed. The main motor and various devices communicate with each other through wires. Electrical control system connection. Compared with the traditional pipe cutting machine, the efficiency of the utility model is increased by more than 5 times, and the tool life is increased by at least 3 times. At the same time, the vibration of the pipe cutting machine is reduced, and the stability of cutting precision is improved.
Description
技术领域 technical field
本实用新型属于金属切削机床领域,尤其与一种自动割管机有关。The utility model belongs to the field of metal cutting machine tools, in particular to an automatic pipe cutting machine.
背景技术 Background technique
现有用于长管件切割的割管机一般是砂轮机或是车床;车床切割是将长管件夹装在车床主轴上随主轴旋转,切断刀安装在刀台上随拖板进给,同一把切断刀连续将长管件切断,砂轮机磨断是砂轮旋转,长管件不动,高速旋转的砂轮进给,将长管件磨断,这样的割管方法一次只能制成一个工件毛坯,效率低下,而且切割过程始终使用同一把刀具,容易损坏刀具,使刀具寿命短,加工成本相应就高,管件在切割过程中由于受到刀具施加的垂直于管件轴线的力会产生轻微的弯曲,这不仅会影响工件的切割精度,也容易使割管机产生震动。Existing pipe cutters for cutting long pipes are generally grinders or lathes; lathe cutting is to clamp long pipes on the lathe spindle and rotate with the spindle, and the cutting knife is installed on the knife table and fed with the carriage. The knife cuts off the long pipe continuously. The grinding wheel rotates when the grinder grinds the pipe. The long pipe does not move. The high-speed rotating grinding wheel feeds and grinds the long pipe. This method of pipe cutting can only make one workpiece blank at a time, which is inefficient. Moreover, the same tool is always used in the cutting process, which is easy to damage the tool, shortens the life of the tool, and correspondingly increases the processing cost. During the cutting process, the pipe will be slightly bent due to the force applied by the tool perpendicular to the axis of the pipe, which will not only affect The cutting accuracy of the workpiece is also easy to cause the pipe cutter to vibrate.
实用新型内容Utility model content
本实用新型要解决的技术问题和提出的技术任务就是要克服现有割管机设备效率低、刀具寿命短、切割精度不稳定的缺陷,提供一种高效率、高精度且刀具寿命长的自动割管机。为此,本实用新型采用以下技术方案:The technical problem to be solved and the technical task proposed by the utility model are to overcome the defects of low efficiency, short tool life and unstable cutting precision of the existing pipe cutting machine, and provide an automatic cutting machine with high efficiency, high precision and long tool life. pipe cutter. For this reason, the utility model adopts the following technical solutions:
自动割管机,包括床身、主轴装置、进给装置、送料装置、排屑装置、电控系统和安装在床身内的主电机;所述的主轴装置包括安装在床身上的主轴箱、安装在主轴箱上的中空主轴和安装在主轴前端的夹盘,主轴通过皮带、皮带轮与主电机连接;电控系统中的电控箱安装在所述的床身上;送料装置位于床身后部,管件位于送料装置的送料位置时与所述的主轴的中空内腔同轴;本实用新型的特征是:所述的自动割管机还包括接料装置、下料装置和定位装置;所述的进给装置为两个,分别对称地设置于所述的主轴轴线两侧的床身上表面,两个进给装置上的刀具交叉错开相对安装;所述的下料装置通过安装架安装于所述的床身上,该下料装置包括竖向气缸和横向气缸,横向气缸的缸体与竖向气缸的活塞固定连接,横向气缸的活塞上固定连接有串料杆;所述的接料装置通过安装架安装于所述的床身上,该接料装置包括接料盘、送料槽和气缸,接料盘位于送料槽上,气缸缸体与送料槽相对固定,气缸活塞与接料盘固定连接;所述的定位装置通过安装支架安装于所述的床身上,定位装置的定位件处于定位位置时所述的主轴轴线穿过该定位件;所述的排屑装置自主轴前端的床身底部插入并位于所述的夹盘下方;所述的电控系统通过电线分别与所述的主电机、进给装置、下料装置、接料装置、定位装置、排屑装置和送料装置连接。An automatic pipe cutting machine, comprising a bed, a spindle device, a feeding device, a feeding device, a chip removal device, an electric control system and a main motor installed in the bed; the spindle device includes a spindle box installed on the bed, an installation The hollow main shaft on the headstock and the chuck installed on the front end of the main shaft, the main shaft is connected with the main motor through belts and pulleys; the electric control box in the electric control system is installed on the bed; the feeding device is located at the back of the bed, the pipe fittings When located at the feeding position of the feeding device, it is coaxial with the hollow inner cavity of the main shaft; the utility model is characterized in that: the automatic pipe cutting machine also includes a feeding device, a feeding device and a positioning device; There are two feeding devices, which are symmetrically arranged on the upper surface of the bed on both sides of the spindle axis, and the knives on the two feeding devices are installed in a crossed manner; the cutting device is installed on the On the bed, the unloading device includes a vertical cylinder and a horizontal cylinder, the cylinder body of the horizontal cylinder is fixedly connected with the piston of the vertical cylinder, and the piston of the horizontal cylinder is fixedly connected with a stringer rod; the material receiving device passes through the mounting frame Installed on the bed, the material receiving device includes a material receiving tray, a feeding trough and a cylinder, the material receiving tray is located on the feeding trough, the cylinder body and the feeding trough are relatively fixed, and the cylinder piston is fixedly connected to the material receiving tray; The positioning device of the positioning device is installed on the bed through the mounting bracket. When the positioning part of the positioning device is in the positioning position, the axis of the main shaft passes through the positioning part; the chip removal device is inserted into the bottom of the bed at the front end of the main shaft and located Below the chuck; the electric control system is respectively connected with the main motor, feeding device, unloading device, receiving device, positioning device, chip removal device and feeding device through wires.
本实用新型工作过程是:通过送料装置将管件前推穿过主轴,输送到切割位置使管件前端抵靠到定位装置定长后用夹盘夹紧;启动主电机带动主轴旋转,管件也旋转,进给装置作进给;下料装置的竖向气缸活塞伸出气缸,使横向气缸下降到达接料位置,然后横向气缸活塞伸出气缸,推着串料杆插入待切割管件;进给装置上的刀具对管件进行割槽和切断,使切割完成的多个工件套在串联杆上;竖向气缸活塞缩回气缸,带着横向气缸上升回复原位;接料装置的气缸活塞伸出气缸,推着接料盘前移,使接料盘前移到串料杆下方;横向气缸活塞缩回气缸,使套在串料杆上的工件落入接料盘;然后接料装置的气缸活塞缩回气缸,带动接料盘后移到原位,在接料盘上的工件通过送料槽输送到储料箱;随后,送料装置又开始工作将管件推着前移,开始新的割管过程。割管过程中产生的铁屑落入排屑装置,通过排屑装置将铁屑输送到储屑箱。The working process of the utility model is as follows: through the feeding device, the pipe is pushed forward through the main shaft, transported to the cutting position, the front end of the pipe is pressed against the positioning device to fix the length, and then clamped with a chuck; the main motor is started to drive the main shaft to rotate, and the pipe also rotates. The feeding device is used for feeding; the vertical cylinder piston of the unloading device extends out of the cylinder, so that the horizontal cylinder descends to the material receiving position, and then the horizontal cylinder piston extends out of the cylinder, pushing the stringer rod to insert the pipe to be cut; on the feeding device The cutting tool cuts grooves and cuts the pipe fittings, so that the cut workpieces are placed on the series rods; the vertical cylinder piston retracts to the cylinder, and the horizontal cylinder rises to return to the original position; the cylinder piston of the material receiving device extends out of the cylinder, Push the material receiving tray forward, so that the material receiving tray moves forward to the bottom of the string rod; the horizontal cylinder piston retracts the cylinder, so that the workpiece set on the string rod falls into the material receiving tray; then the cylinder piston of the material receiving device shrinks Return to the cylinder, drive the receiving tray and move to the original position, and the workpiece on the receiving tray is transported to the storage box through the feeding chute; then, the feeding device starts to work again to push the pipe forward and start a new pipe cutting process. The iron chips generated during the pipe cutting process fall into the chip removal device, and the iron chips are transported to the chip storage box through the chip removal device.
使用本实用新型可以达到以下有益效果:比传统割管机效率提高了5倍以上,刀具寿命至少提高了3倍,同时降低了割管机的震动,提高了切割精度稳定性。The utility model can achieve the following beneficial effects: compared with the traditional pipe cutter, the efficiency is increased by more than 5 times, and the tool life is at least 3 times longer. At the same time, the vibration of the pipe cutter is reduced, and the stability of cutting precision is improved.
附图说明 Description of drawings
图1是本实用新型的主视图。Fig. 1 is the front view of the utility model.
图2是本实用新型省略了排屑装置的左视图。Fig. 2 is a left side view of the utility model omitting the chip removal device.
图3是本实用新型的俯视图。Fig. 3 is a top view of the utility model.
具体实施方式 Detailed ways
下面结合附图对本实用新型的具体实施方式进行详细描述。Specific embodiments of the present utility model are described in detail below in conjunction with the accompanying drawings.
如图1、图2、图3所示,本实用新型包括床身1、主轴装置4、进给装置7、送料装置18、下料装置5、排屑装置9、电控系统3、接料装置6、定位装置8和安装在床身内的主电机2;主轴装置4包括安装在床身1上的主轴箱、安装在主轴箱上的中空主轴和安装在主轴前端的夹盘,主轴通过皮带、皮带轮与主电机2连接;电控系统3中的电控箱安装在床身1上;送料装置18位于床身1后部,管件位于送料装置18的送料位置时与所述的主轴的中空内腔同轴;进给装置7为两个,分别对称地设置于所述的主轴轴线两侧的床身上表面,两个进给装置7上的刀具交叉错开刀头相对安装;下料装置5通过安装架16安装于床身1上,下料装置5包括竖向气缸10和横向气缸11,横向气缸11的缸体与竖向气缸10的活塞固定连接,横向气缸11的活塞上固定连接有串料杆17;接料装置6通过安装架15安装于床身1上,接料装置6包括接料盘12、送料槽13和气缸14,接料盘12位于送料槽13上,气缸14的缸体与送料槽13相对固定,气缸14活塞与接料盘12固定连接;定位装置8通过安装支架安装于床身1上,定位装置8的定位件处于定位位置时所述的主轴轴线穿过该定位件;排屑装置9自主轴前端的床身1底部插入并位于所述的夹盘下方;电控系统3通过电线分别与主电机2、进给装置7、下料装置5、接料装置6、定位装置8、排屑装置9和送料装置18连接。As shown in Figure 1, Figure 2 and Figure 3, the utility model includes a
本实用新型工作过程是:通过送料装置将管件前推穿过主轴,输送到切割位置使管件前端抵靠到定位装置定长后用夹盘夹紧;启动主电机带动主轴旋转,管件也旋转,进给装置作进给;下料装置的竖向气缸活塞伸出气缸,使横向气缸下降到达接料位置,然后横向气缸活塞伸出气缸,推着串料杆插入待切割管件;进给装置上的刀具对管件进行割槽和切断,使切割完成的多个工件套在串联杆上;竖向气缸活塞缩回气缸,带着横向气缸上升回复原位;接料装置的气缸活塞伸出气缸,推着接料盘前移,使接料盘前移到串料杆下方;横向气缸活塞缩回气缸,使套在串料杆上的工件落入接料盘;然后接料装置的气缸活塞缩回气缸,带动接料盘后移到原位,在接料盘上的工件通过送料槽输送到储料箱;随后,送料装置又开始工作将管件推着前移,开始新的割管过程。割管过程中产生的铁屑落入排屑装置,通过排屑装置将铁屑输送到储屑箱。The working process of the utility model is as follows: through the feeding device, the pipe is pushed forward through the main shaft, transported to the cutting position, the front end of the pipe is pressed against the positioning device to fix the length, and then clamped with a chuck; the main motor is started to drive the main shaft to rotate, and the pipe also rotates. The feeding device is used for feeding; the vertical cylinder piston of the unloading device extends out of the cylinder, so that the horizontal cylinder descends to the material receiving position, and then the horizontal cylinder piston extends out of the cylinder, pushing the stringer rod to insert the pipe to be cut; on the feeding device The cutting tool cuts grooves and cuts the pipe fittings, so that the cut workpieces are placed on the series rods; the vertical cylinder piston retracts to the cylinder, and the horizontal cylinder rises to return to the original position; the cylinder piston of the material receiving device extends out of the cylinder, Push the material receiving tray forward, so that the material receiving tray moves forward to the bottom of the string rod; the horizontal cylinder piston retracts the cylinder, so that the workpiece set on the string rod falls into the material receiving tray; then the cylinder piston of the material receiving device shrinks Return to the cylinder, drive the receiving tray and move to the original position, and the workpiece on the receiving tray is transported to the storage box through the feeding chute; then, the feeding device starts to work again to push the pipe forward and start a new pipe cutting process. The iron chips generated during the pipe cutting process fall into the chip removal device, and the iron chips are transported to the chip storage box through the chip removal device.
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CNU2008200836418U CN201172106Y (en) | 2008-02-28 | 2008-02-28 | Automatic Pipe Cutter |
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CNU2008200836418U CN201172106Y (en) | 2008-02-28 | 2008-02-28 | Automatic Pipe Cutter |
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102145453A (en) * | 2011-02-26 | 2011-08-10 | 李德昌 | Full-automatic feeding, cutting and receiving equipment and processing method thereof |
CN103658981A (en) * | 2013-11-27 | 2014-03-26 | 武汉法利莱切割系统工程有限责任公司 | Transverse feed mechanism of square tube laser cutting machine |
CN105149799A (en) * | 2015-06-25 | 2015-12-16 | 济南金强激光数控设备有限公司 | Automatic material conveying mechanism of full-automatic numerical control laser pipe cutting machine |
CN105666227A (en) * | 2016-03-03 | 2016-06-15 | 芜湖日升重型机床有限公司 | Full-automatic multi-saw milling machine and technological process thereof |
CN105881022A (en) * | 2014-09-16 | 2016-08-24 | 盐城双佳电气有限公司 | Multifunctional pipe cutter capable of avoiding scratch |
CN106041323A (en) * | 2016-07-29 | 2016-10-26 | 苏州迅镭激光科技有限公司 | Laser cutting machine used for cutting pipes |
CN106078334A (en) * | 2016-06-29 | 2016-11-09 | 宁夏共享机床辅机有限公司 | A kind of bits liquid trustship device being applied to machine tool chip removal device and trustship method thereof |
CN106238816A (en) * | 2016-08-30 | 2016-12-21 | 中原内配集团安徽有限责任公司 | A kind of cylinder jacket cutting machine automatic feed mechanism |
CN107824806A (en) * | 2017-12-13 | 2018-03-23 | 黄思珍 | A kind of meter lathe pipe cutter |
CN112222270A (en) * | 2020-10-27 | 2021-01-15 | 江苏长江智能制造研究院有限责任公司 | Rotatory material forming device that presses based on jar body preparation |
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2008
- 2008-02-28 CN CNU2008200836418U patent/CN201172106Y/en not_active Expired - Fee Related
Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102145453A (en) * | 2011-02-26 | 2011-08-10 | 李德昌 | Full-automatic feeding, cutting and receiving equipment and processing method thereof |
CN102145453B (en) * | 2011-02-26 | 2016-04-27 | 李德昌 | Full-automatic feeding, cutting collecting equipment and processing method thereof |
CN103658981A (en) * | 2013-11-27 | 2014-03-26 | 武汉法利莱切割系统工程有限责任公司 | Transverse feed mechanism of square tube laser cutting machine |
CN105881022A (en) * | 2014-09-16 | 2016-08-24 | 盐城双佳电气有限公司 | Multifunctional pipe cutter capable of avoiding scratch |
CN105149799B (en) * | 2015-06-25 | 2017-02-01 | 济南金强激光数控设备有限公司 | Automatic material conveying mechanism of full-automatic numerical control laser pipe cutting machine |
CN105149799A (en) * | 2015-06-25 | 2015-12-16 | 济南金强激光数控设备有限公司 | Automatic material conveying mechanism of full-automatic numerical control laser pipe cutting machine |
CN105666227A (en) * | 2016-03-03 | 2016-06-15 | 芜湖日升重型机床有限公司 | Full-automatic multi-saw milling machine and technological process thereof |
CN106078334A (en) * | 2016-06-29 | 2016-11-09 | 宁夏共享机床辅机有限公司 | A kind of bits liquid trustship device being applied to machine tool chip removal device and trustship method thereof |
CN106078334B (en) * | 2016-06-29 | 2018-06-19 | 宁夏共享机床辅机有限公司 | A kind of bits liquid trustship device and its trustship method applied to machine tool chip removal device |
CN106041323A (en) * | 2016-07-29 | 2016-10-26 | 苏州迅镭激光科技有限公司 | Laser cutting machine used for cutting pipes |
CN106041323B (en) * | 2016-07-29 | 2017-12-08 | 苏州迅镭激光科技有限公司 | Laser cutting machine for incising pipes |
CN106238816A (en) * | 2016-08-30 | 2016-12-21 | 中原内配集团安徽有限责任公司 | A kind of cylinder jacket cutting machine automatic feed mechanism |
CN107824806A (en) * | 2017-12-13 | 2018-03-23 | 黄思珍 | A kind of meter lathe pipe cutter |
CN112222270A (en) * | 2020-10-27 | 2021-01-15 | 江苏长江智能制造研究院有限责任公司 | Rotatory material forming device that presses based on jar body preparation |
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Assignee: ZHEJIANG MEIYATE PRECISION MACHINERY CO., LTD. Assignor: Hengzhou Meiya Special Bearing Factory Contract record no.: 2010330000919 Denomination of utility model: Automatic pipe cutter Granted publication date: 20081231 License type: Exclusive License Record date: 20100517 |
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