CN201166029Y - A Magneto-rheological Valve with Helical Liquid Flow Channel - Google Patents
A Magneto-rheological Valve with Helical Liquid Flow Channel Download PDFInfo
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- CN201166029Y CN201166029Y CNU2008200920812U CN200820092081U CN201166029Y CN 201166029 Y CN201166029 Y CN 201166029Y CN U2008200920812 U CNU2008200920812 U CN U2008200920812U CN 200820092081 U CN200820092081 U CN 200820092081U CN 201166029 Y CN201166029 Y CN 201166029Y
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- 239000007788 liquid Substances 0.000 title claims abstract description 30
- 230000005284 excitation Effects 0.000 claims description 8
- 239000012530 fluid Substances 0.000 abstract description 32
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000013016 damping Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000002955 isolation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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Abstract
一种螺旋液流通道的磁流变阀,主要解决磁流变阀内,磁流变流体沿液流通道非直线流动,加长了电磁流变流体流动的路径长度,提高磁力线的利用率,在磁隙大小不变条件下,提高同等电流强度下电磁流变流体的可控流体压差的大小,达到节能和减小磁流变阀等尺寸的目的。采用的方案是,定位盘与导磁盘的对应端面上,设置非直线形液流通道。本实用新型的优点是,磁流变阀结构简单,制造安装方便,不增加磁流变阀体积,扩大磁流变阀的控制范围。
A magneto-rheological valve with a spiral liquid flow channel, which mainly solves the problem that in the magneto-rheological valve, the magneto-rheological fluid flows non-linearly along the liquid flow channel, lengthens the path length of the electromagnetic-rheological fluid flow, improves the utilization rate of the magnetic force line, and Under the condition that the size of the magnetic gap remains unchanged, the controllable fluid pressure difference of the electromagnetic rheological fluid under the same current intensity is increased, so as to achieve the purpose of saving energy and reducing the size of the magnetorheological valve. The scheme adopted is that a non-linear liquid flow channel is provided on the corresponding end faces of the positioning disk and the guide disk. The utility model has the advantages that the magnetorheological valve has a simple structure, is convenient to manufacture and install, does not increase the volume of the magnetorheological valve, and expands the control range of the magnetorheological valve.
Description
所属技术领域Technical field
本实用新型涉及一种液压控制阀,特别是一种磁流变液压控制阀中,对磁流变液通道改进设计的螺旋液流通道的磁流变阀。The utility model relates to a hydraulic control valve, in particular to a magneto-rheological valve with a spiral liquid flow channel designed to improve the magneto-rheological fluid channel in a magneto-rheological hydraulic control valve.
背景技术 Background technique
磁流变阀与传统液压控制阀相比,磁流变阀通过控制励磁线圈电流的大小来控制通过阀的磁流变液的流量,无移动的机械部件,相对于传统的机械阀,磁流变液控制阀,具有结构简单,体积小,易于控制,响应速度快,工作噪声低,耐磨损,可靠性高,成本低等优点。磁流变阀现以被广泛应用。Compared with traditional hydraulic control valves, magnetorheological valves control the flow of magnetorheological fluid through the valve by controlling the magnitude of the excitation coil current. There are no moving mechanical parts. Compared with traditional mechanical valves, magnetic flow The variable fluid control valve has the advantages of simple structure, small size, easy control, fast response, low working noise, wear resistance, high reliability, and low cost. Magneto-rheological valves are now widely used.
磁流变阀的液压控制范围有其本身的限定条件。其一是磁流变流体在磁隙空间中的流动方向必须与磁场的方向垂直;其次是磁流变流体在磁隙空间中的液流通道。在给定外形尺寸、能耗、响应时间和给定磁流变流体前提下,可通过以下途径获取高压差:其一是按磁流变流体的磁饱和强度大小,将磁流变流体置于磁场强度最大且不大于磁流变流体磁饱和强度的磁隙空间中,使所产生的磁流变效应最大;其二是提高磁流变流体在磁隙空间中的流道长度。实际设计中,由于所述磁隙空间有限,同时实现以上两种途径时十分困难。The hydraulic control range of magneto-rheological valves has its own limitations. One is that the flow direction of the magnetorheological fluid in the magnetic gap space must be perpendicular to the direction of the magnetic field; the second is the flow channel of the magnetorheological fluid in the magnetic gap space. Under the premise of given dimensions, energy consumption, response time and given magnetorheological fluid, the high pressure difference can be obtained through the following ways: one is to place the magnetorheological fluid in the In the magnetic gap space where the magnetic field intensity is the largest and not greater than the magnetic saturation intensity of the magnetorheological fluid, the magnetorheological effect is maximized; the second is to increase the flow channel length of the magnetorheological fluid in the magnetic gap space. In actual design, due to the limited space of the magnetic gap, it is very difficult to realize the above two ways at the same time.
如何提高磁流变阀的压差扩大磁流变阀的液压控制范围,是本行业亟待解决的技术问题。How to increase the pressure difference of the magnetorheological valve and expand the hydraulic control range of the magnetorheological valve is a technical problem to be solved urgently in this industry.
为解决上述技术问题,中国专利公开多个在磁流变阀的磁流变流体的通道内,设置磁流变液的阻尼装置(如阻尼活塞、阻尼缸、阻尼线圈控制的阻尼通道和阻尼器等),如中国专利公开一种磁流变阀结构,它是在导磁圆盘与该端面之间形成圆盘形液流阻力通道,导磁圆盘的外环面与缸筒之间又形成环形液流阻力通道,通过圆盘形液流阻力通道与润芯内部的中心孔连通,形成一个完整的液流通道。虽然这样的结构可以设置两组或更多以满足压力、流量的要求,但是这样的结构没有充分的利用线圈磁场、并且会加大阀的体积,增加磁流变阀装配难度、故障率。In order to solve the above-mentioned technical problems, the Chinese patent discloses a plurality of magnetorheological fluid damping devices (such as damping pistons, damping cylinders, damping coils and damping passages controlled by damping coils) in the passages of magnetorheological fluids in magnetorheological valves. etc.), as the Chinese patent discloses a magneto-rheological valve structure, which forms a disc-shaped liquid flow resistance channel between the magnetic disc and the end face, and between the outer ring surface of the magnetic disc and the cylinder. An annular liquid flow resistance channel is formed, which communicates with the central hole inside the moistening core through the disc-shaped liquid flow resistance channel to form a complete liquid flow channel. Although such a structure can be provided with two or more groups to meet the pressure and flow requirements, such a structure does not make full use of the coil magnetic field, and will increase the volume of the valve, increasing the difficulty of assembling the magneto-rheological valve and the failure rate.
发明内容 Contents of the invention
为了克服现有技术中,为增加磁流变阀内磁流变流体通道阻力设置的磁流变液的阻尼装置,结构复杂,增大磁流变阀体积,增加磁流变阀的故障率的技术不足,本实用新型提出一种螺旋液流通道的磁流变阀结构,使磁流变流体沿液流通道非直线流动,从而加长了电磁流变流体流动的路径长度,提高了对于有限磁力线的利用率,在磁隙大小不变条件下,提高同等电流强度下电磁流变流体的可控流体压差的大小,达到节能和减小磁流变阀等尺寸的目的。In order to overcome in the prior art, the damping device of the magnetorheological fluid provided to increase the resistance of the magnetorheological fluid channel in the magnetorheological valve has a complex structure, increases the volume of the magnetorheological valve, and increases the failure rate of the magnetorheological valve. Insufficient technology, the utility model proposes a magneto-rheological valve structure of a spiral liquid flow channel, so that the magneto-rheological fluid flows non-linearly along the liquid flow channel, thus lengthening the path length of the electromagnetic rheological fluid flow and improving the resistance to the limited magnetic field lines. Under the condition of constant magnetic gap size, the controllable fluid pressure difference of electromagnetic rheological fluid can be increased under the same current intensity, so as to achieve the purpose of saving energy and reducing the size of magnetorheological valve.
本实用新型实现发明目的采用的技术方案是,一种螺旋液流通道的磁流变阀,包括:阀体、线圈支架、励磁线圈、定位盘和导磁盘,励磁线圈缠绕在线圈支架上,导磁盘设置在线圈支架的两端,定位盘与导磁盘同轴线安装,定位盘与导磁盘的对应端面之间形成液流通道,所述的定位盘与导磁盘的对应端面上,设置一组弧形挡块,弧形挡块在定位盘的端面上形成螺旋线形液流通道。The technical solution adopted by the utility model to achieve the purpose of the invention is that a magneto-rheological valve with a spiral liquid flow channel includes: a valve body, a coil bracket, an excitation coil, a positioning disk and a guide disk, and the excitation coil is wound on the coil bracket. The disk is arranged at both ends of the coil support, the positioning disk and the guide disk are installed on the same axis, and a liquid flow channel is formed between the corresponding end faces of the positioning disk and the guide disk, and a set of The arc-shaped stopper forms a helical liquid flow channel on the end face of the positioning disc.
定位盘与导磁盘的对应端面上,设置一组销钉,弧形挡块经销钉与定位盘端面连接。所述的弧形挡块为隔磁金属材料,弧形挡块上的弧形曲率与螺旋线形液流通道的曲率相对应。所述的定位盘在直径大于设置弧形挡块的圆周上,设置一组导流孔。A group of pins are arranged on the corresponding end faces of the positioning disk and the guide disk, and the arc stopper is connected with the end surface of the positioning disk through the pins. The arc-shaped block is made of magnetic-isolation metal material, and the curvature of the arc on the arc-shaped block corresponds to the curvature of the helical liquid flow channel. The positioning plate is provided with a group of diversion holes on the circumference whose diameter is larger than that of the arc-shaped stopper.
本实用新型的有益效果是,磁流变阀结构简单,制造安装方便,不增加磁流变阀体积,扩大磁流变阀的控制范围。本发明结构将磁流变流体置于磁场强度大且不大于磁流变流体磁饱和强度的磁隙空间中,使所产生的磁流变效应最大;同时在有限的磁隙空间中,提高了磁流变流体的流道长度;充分利用了磁场中有限的聚磁截面的同时,利用隔磁压圈还可以进一步聚磁;在同等磁流变流体和流量要求、同等尺寸要求、同等响应时间要求、同等能耗要求前提下,可显著提高磁流变流体的压差。The beneficial effect of the utility model is that the magnetorheological valve has a simple structure, is convenient to manufacture and install, does not increase the volume of the magnetorheological valve, and expands the control range of the magnetorheological valve. The structure of the present invention places the magnetorheological fluid in the magnetic gap space where the magnetic field intensity is large and not greater than the magnetic saturation intensity of the magnetorheological fluid, so that the generated magnetorheological effect is maximized; at the same time, in the limited magnetic gap space, the The length of the flow channel of the magnetorheological fluid; while making full use of the limited magnetic gathering section in the magnetic field, the magnetic isolation pressure ring can be used to further gather magnetism; under the same magnetorheological fluid and flow requirements, the same size requirements, and the same response time Under the premise of the same energy consumption requirements, the pressure difference of the magnetorheological fluid can be significantly increased.
下面结合附图对本实用新型进行详细描述。Below in conjunction with accompanying drawing, the utility model is described in detail.
附图1为本实用新型结构剖面示意图。Accompanying
附图2为定位盘与弧形挡块连接构成的螺旋液流通道示意图。Accompanying
附图3为弧形挡块示意图。Accompanying
附图中,1定位盘,2导磁盘,3弧形挡块,4销钉,5导流孔,8阀体,9线圈支架,10励磁线圈。In the accompanying drawings, 1 positioning disc, 2 guide disk, 3 arc stopper, 4 pin, 5 diversion hole, 8 valve body, 9 coil support, 10 excitation coil.
具体实施方式 Detailed ways
参看附图1、附图2和附图3,一种螺旋非直线液流通道的磁流变阀,包括:阀体8、线圈支架9、励磁线圈10、定位盘1和导磁盘2,励磁线圈10缠绕在线圈支架9上,导磁盘2设置在线圈支架9的两端,定位盘1与导磁盘2同轴线安装,定位盘1与导磁盘2的对应端面之间形成液流通道,定位盘1与导磁盘2的对应端面上,设置一组弧形挡块3,弧形挡块3在定位盘1的端面上形成螺旋线形液流通道。Referring to accompanying
一组弧形挡块3在定位盘1与导磁盘2的对应端面上,形成螺旋液流通道,增加电磁流变流体流动的路径长度,提高了对于有限磁力线的利用率,在磁隙大小不变条件下,提高同等电流强度下电磁流变流体的可控流体压差的大小,达到节能和减小磁流变阀尺寸的目的。A group of arc-
为便于弧形挡块3与定位盘1的连接和根据不同的设计要求,通过更换不同曲率的弧形挡块3改变液流通道,定位盘1与导磁盘2的对应端面上,设置一组销钉4,弧形挡块3经销钉4与定位盘1端面连接。弧弧形挡块3上的弧形曲率与螺旋线形液流通道的曲率相对应。In order to facilitate the connection between the arc-
根据磁流变阀流量的要求,定位盘1在直径大于设置弧形挡块3的圆周上,设置一组导流孔5。通过改变设置导流孔5的数量,满足磁流变阀流量的要求。According to the flow requirement of the magneto-rheological valve, a group of
使用时,附图1中箭头指示方向,磁流变液从C口进入磁流变阀,经定位盘1上导流孔5进入由一组弧形挡块3形成螺旋液流通道,经导磁盘2和线圈支架9中心孔,经磁流变阀另一端同样结构的液流通道,磁流变液从D口流出。When in use, the direction indicated by the arrow in Figure 1, the magnetorheological fluid enters the magnetorheological valve from port C, passes through the
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CZ304949B6 (en) * | 2013-12-18 | 2015-02-04 | Vysoké Učení Technické V Brně | Magnetorheologic valve |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CZ304949B6 (en) * | 2013-12-18 | 2015-02-04 | Vysoké Učení Technické V Brně | Magnetorheologic valve |
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