CN201162054Y - Binode carbon block residual pole automatic press-release apparatus - Google Patents
Binode carbon block residual pole automatic press-release apparatus Download PDFInfo
- Publication number
- CN201162054Y CN201162054Y CNU2008203000747U CN200820300074U CN201162054Y CN 201162054 Y CN201162054 Y CN 201162054Y CN U2008203000747 U CNU2008203000747 U CN U2008203000747U CN 200820300074 U CN200820300074 U CN 200820300074U CN 201162054 Y CN201162054 Y CN 201162054Y
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- carbon block
- double
- cylinder
- guide rod
- binode
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- Expired - Lifetime
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Abstract
The utility model discloses a binode carbon block residual automatic pressure-disengaging device, which comprises a catenary suspension trolley (20) which hangs a binode carbon block through a guide rod, and a guide rod clamping device (1) is arranged on the corresponding position of a binode carbon block guide rod under the catenary suspension trolley (20), a double-rocker carbon block limiting mechanism (2) is arranged on the corresponding position of both sides of the binode carbon block, one side of the movement path of the binode carbon block is provided with a sliding-feeding breaking cutter mechanism (3), and a double cylinder lifting breaking mechanism (4) is arranged on the lower portion of the binode carbon block. The binode carbon block residual automatic pressure-disengaging device utilizes a machine to replace the work of manually breaking bionde residual anode, which has high automatic degree, improves pressure-disengaging breaking effect, lowers pollution to environment, guarantees physical health of workers, and greatly lightens the working intensity of workers.
Description
Technical field
The utility model relates to a kind of double anode carbon block residual anode automatic pressure and takes off device, belongs to electrolytic aluminium anode assembling and recovery and utilization technology field.
Background technology
Anode block can loss gradually in electrolytic process in the aluminum electrolysis technology.Anode electrode partly is made up of carbon piece, steel pawl, ferrophosphorus ring and guide rod etc., is mass consumption part in the Aluminum Electrolysis Production.When the anode block loss can not have been satisfied certain electrolysis effect, need to change anode block, be replaced the loss anode that gets off and be called remaining anode.
General advanced person's the double anode assembly block structure in the world that adopts at present of current electrolysis anode, the more single anode assembly block of this structure, flow area is big during electrolysis, and electrolyzer inner anode marshalling is turned round to pull out and is unloaded the piece time less.
Still be to think that hand breaking is main to double anode carbon block residual anode pressure-disengaging method at present, shattering process is with the mode of physics fragmentation it to be knocked etc. to carry out fragmentation, and the work efficiency that comes off is extremely low, and environmental pollution is big, and workman's physical and mental health is also had bigger harm.
The utility model content
The purpose of this utility model is to provide a kind of double anode carbon block residual anode automatic pressure to take off device, to improve the automatization level of double anode carbon block residual anode pressure-disengaging work, alleviates working strength of workers, enhances productivity.
The utility model is to constitute like this, it comprises the stretched wire dolly 20 that hangs double anode carbon block by guide rod, the corresponding position of double anode carbon block guide rod is provided with guide rod gripping unit 1 below stretched wire dolly 20, be provided with double rocking lever carbon piece position-limit mechanism 2 in the corresponding position of double anode carbon block both sides, running orbit one side at double anode carbon block is provided with sliding feed crushing cutter mechanism 3, is provided with two oil cylinder jacking crushing mechanisms 4 below double anode carbon block.
Above-mentioned double anode carbon block residual anode automatic pressure takes off in the device, described guide rod gripping unit 1 is provided with an end and is hingedly fixed in clamping cylinder 5 on the frame 10, in the other end of clamping cylinder 5 and a pair of intermeshed gear 6 one of them is hinged, and two gears 6 are connected with clamp arm 7 respectively.
Aforesaid double anode carbon block residual anode automatic pressure takes off in the device, described double rocking lever carbon piece position-limit mechanism 2 is at the monosymmetric rocking bar 8 that is provided with on the end hinged securement frame of double anode carbon block correspondence position, two rocking bars 8 are connected with oil cylinder 9 respectively, on the other end hinged securement frame 10 of oil cylinder 9.
Aforesaid double anode carbon block residual anode automatic pressure takes off in the device, described sliding feed crushing cutter mechanism 3 is provided with one group of sliding type cutting tool 14, sliding type cutting tool 14 is hinged with the chute 13 on the rocking arm 12; rocking arm 12 the other ends are hinged on frame 10; middle part of rocking arm 12 and hydro-cylinder 11; end of base 10 is hinged, and the other end of hydro-cylinder 11 is hinged on the frame 10.
Aforesaid double anode carbon block residual anode automatic pressure takes off in the device, described pair of oil cylinder jacking crushing mechanism 4 comprises a pair of jacking cylinder 15, jacking cylinder 15 1 ends are hingedly fixed on the frame 10, and jacking cylinder 15 the other ends are connected with knife rest 16, are provided with one group of vertical crushing cutter 17 on the knife rest 16 uniformly.
Compared with prior art, the utility model substitutes the work of original manual handling double anode anode scrap with machinery, and the level of automation height is enhanced productivity; Improved treatment effect, reduced of the pollution of breaker's do, guaranteed the healthy of workman, also subtracted light working strength of workers greatly environment.
Description of drawings
Accompanying drawing 1 is a structural representation of the present utility model;
Accompanying drawing 2 is principle of work synoptic diagram of the present utility model;
Accompanying drawing 3 is principle schematic of guide rod gripping unit in the utility model;
Accompanying drawing 4 is principle schematic of double rocking lever carbon piece position-limit mechanism in the utility model;
Accompanying drawing 5 is principle schematic of sliding feed crushing cutter mechanism in the utility model;
Accompanying drawing 6 is principle schematic of two oil cylinder jacking crushing mechanisms in the utility model;
Being labeled as in the accompanying drawing: 1-guide rod gripping unit, 2-double rocking lever carbon piece position-limit mechanism, 3-sliding feed crushing cutter mechanism, the two oil cylinder jacking crushing mechanisms of 4-, the 5-clamping cylinder, 6-gear, 7-clamp arm, 8-rocking bar, the 9-oil cylinder, 10-frame, 11-hydro-cylinder, 12-rocking arm, the 13-chute, 14-sliding type cutting tool, 15-jacking cylinder, the 16-knife rest, the vertical crushing cutter of 17-, the remaining anode block of 18-, the 19-guide rod, 20-stretched wire dolly, 21-charging conduit.
Embodiment
Embodiment of the present utility model: when making double anode carbon block residual anode automatic pressure takes off device, below the existing stretched wire dolly 20 that hangs double anode carbon block by guide rod, guide rod gripping unit 1 is installed in the corresponding position of double anode carbon block guide rod, double rocking lever carbon piece position-limit mechanism 2 is set in the corresponding position of double anode carbon block both sides, running orbit one side at double anode carbon block is provided with sliding feed crushing cutter mechanism 3, two oil cylinder jacking crushing mechanisms 4 are set below double anode carbon block, wherein: guide rod gripping unit 1 is provided with clamping cylinder 5, one end hinged securement of clamping cylinder 5, in the other end and a pair of intermeshed gear 6 one of them is hinged, is respectively equipped with clamp arm 7 on two gears 6; Double rocking lever carbon piece position-limit mechanism 2 comprises a pair of symmetrically arranged rocking bar 8, an end hinged securement of rocking bar 8, and the other end and oil cylinder 9 are hinged, the other end hinged securement of oil cylinder 9; Sliding feed crushing cutter mechanism 3 is provided with one group of sliding type cutting tool 14, sliding type cutting tool 14 is hinged with the chute 13 on the rocking arm 12, and rocking arm 12 the other ends are hinged on frame 10, the middle part of rocking arm 12 and hydro-cylinder 11, one end of base 10 is hinged, and the other end of hydro-cylinder 11 is hinged on the frame 10.Two oil cylinder jacking crushing mechanisms 4 comprise a pair of jacking cylinder 15, jacking cylinder 15 1 end hinged securement, and the other end is connected with knife rest 16, is provided with one group of vertical crushing cutter 17 on the knife rest 16 uniformly.
Method of work of the present utility model as depicted in figs. 1 and 2.This method is that the guide rod on the double anode carbon block 18 19 is suspended on the stretched wire dolly 20, by stretched wire dolly 20 double anode carbon block 18 is sent into automatic pressure-off device; Automatically be provided with guide rod gripping unit 1, double rocking lever carbon piece position-limit mechanism 2, sliding feed crushing cutter mechanism 3 and two oil cylinder jacking crushing mechanism 4 in the pressure-off device; Guide rod gripping unit 1 clamps the guide rod on the double anode carbon block 18 19, and the rocking bar 8 on the double rocking lever fixed mechanism 2 is spacing with double anode carbon block 18 both sides under the promotion of oil cylinder 9; The running orbit of sliding feed crushing cutter mechanism 3 and double anode carbon block is 90 ° and crosses feed, with the remaining pressure-off of close guide rod part on the double anode carbon block 18; The anode scrap of the broken double anode carbon block of vertical crushing cutter 17 pressure-off vertically upward on two oil cylinder jacking crushing mechanisms 4 18 bottoms, anode scrap carbon piece after the fragmentation drops in the charging conduit that residual anode automatic pressure takes off device below, is delivered to the appointed place by a skirt-type transfer mechanism.The broken back stretched wire dolly that finishes is delivered to next process with double anode carbon block.Transmitter is installed in described guide rod gripping unit, double rocking lever carbon piece position-limit mechanism, the sliding feed crushing cutter Agency And oil cylinder jacking crushing mechanism, near switch and trip switch the position of double anode carbon block is positioned and controls the sequence of operation of shattering process.
Fig. 3 is the synoptic diagram of guide rod gripping unit, and guide rod gripping unit 1 is provided with clamping cylinder 5, and an end of clamping cylinder 5 is hingedly fixed on the frame 10, and one of them in the other end and a pair of intermeshed gear 6 is hinged, is respectively equipped with clamp arm 7 on two gears 6; During clamping cylinder 5 oil-feeds, drive intermeshing a pair of gear 6 rotations, the clamp arm 7 on the gear 6 clamps the guide rod 19 of double anode carbon block, and during clamping cylinder 5 oil extractions, clamp arm 7 unclamps the guide rod 19 of double anode carbon block.
Fig. 4 is the synoptic diagram of double rocking lever carbon piece position-limit mechanism, and double rocking lever carbon piece position-limit mechanism 2 comprises a pair of symmetrically arranged rocking bar 8, and an end of rocking bar 8 is hingedly fixed on the frame 10, and the other end and oil cylinder 9 are hinged, the other end hinged securement of oil cylinder 9; During oil cylinder 9 oil-feeds, promote rocking bar 8 and make circumferential motion, until paralleling with double anode movement locus direction; During oil cylinder 9 oil extractions, rocking bar 8 recovers perpendicular with double anode movement locus direction.
Fig. 5 is the synoptic diagram of sliding feed crushing cutter mechanism, sliding feed crushing cutter mechanism 3 is provided with one group of sliding type cutting tool 14, sliding type cutting tool 14 is hinged with the chute 13 on the rocking arm 12; rocking arm 12 the other ends are hinged on frame 10; middle part of rocking arm 12 and hydro-cylinder 11; end of frame 10 is hinged, and the other end of hydro-cylinder 11 is hinged on the frame 10.When anode scrap enters the pressure-off working position, optoelectronic switch sends signal, oil cylinder 11 oil-feeds, promoting rocking arm 12 rotates, chute 13 moves horizontally in the limiting bracket hole through mandrel promotion cutter 14 simultaneously, insert the spacing frame of the other end hole through steel pawl gap location, after putting in place, by limit switch control oil cylinder fuel cut-off.Enter pressure-off work.After pressure-off was finished, 11 oil returns of photosignal control oil cylinder made cutter 14 returns with opposite action.
Fig. 6 is the synoptic diagram of two oil cylinder jacking crushing mechanisms, two oil cylinder jacking crushing mechanisms 4 comprise a pair of jacking cylinder 15, jacking cylinder 15 1 ends are hingedly fixed on the frame 10, and the other end is connected with the knife rest 16 of vertical crushing cutter 17, are provided with one group of vertical crushing cutter 17 on the knife rest 16 uniformly; During jacking cylinder 15 oil-feeds, jacking cylinder 15 promotes vertical crushing cutter 17 through knife rest 16 and moves upward, and to the residual anode pressure-disengaging fragmentation of double anode carbon block 18 bottoms, the anode scrap that is attached on the double anode carbon block 18 is carried out the pressure-off fragmentation.
The concrete working process of the utility model is such:
At first, anode scrap 18 enters device of the present utility model under the traction of stretched wire mechanism.Guide rod gripping unit 1 is after receiving the signal that guide rod 19 puts in place, and 5 actions of guide rod clamping cylinder are fixing and clamp guide rod on the guide rod input direction.The guide rod gripping unit mainly comprises intermeshing a pair of gear 6, clamping cylinder 5 and corresponding topworks, as clamp arm 7 formations such as grade.
After receiving the signal that guide rod gripping unit 1 steps up to finish, sliding type cutting tool 14 begins action.Sliding type cutting tool 14 comprises a push action cylinder 9, a linkage assembly and the slip cutter 14 on connecting rod.The stretching into and withdrawing from of flexible realization cutter by oil cylinder 9.Oil cylinder 9 promotes rocking arms 12, and slip cutter 14 enters remaining anode block 18 under the drive of rocking arm 12, meanwhile slide cutter 14 also in the chute 13 of rocking arm 12 to lower slip.Be provided with one near switch at slip cutter 14 ends, trigger near switch after putting in place when slip cutter 14 stretches into, the oil cylinder stop motion, slip cutter 14 puts in place, for fragmentation ready.
After receiving guide rod gripping unit 1 and clamping the signal that finishes, the stop means of carbon piece both sides also carries out spacing to remaining anode block 18 simultaneously.Carry out spacing by a hydro-cylinder 11 and double rocker mechanism to remaining anode block 18 after receiving the guide rod clamping signal, arrive specified location at hydro-cylinder 11, triggering is near switch, hydro-cylinder 11 stop motions, and oil cylinder was pushed into rocking bar with double anode movement locus direction and paralleled this moment.Oil cylinder return then stop means is also got back to simultaneously with the perpendicular position of double anode movement locus.
Whole remaining anode block 18 clamped spacing after, system sends signal, two oil cylinder jacking crushing mechanisms 4 of bottom of device are prepared remaining anode block 18 is carried out fragmentation.Two oil cylinder jacking crushing mechanisms 4 comprise a pair of jacking cylinder 15, knife rest 16 and arrange uniformly vertical crushing cutter 17.15 pairs of crushing mechanisms of jacking cylinder provide enough power, and this reactive force acts directly on the remaining anode block by vertical crushing cutter, can be good at the fragmentation of carbon piece.Be crushed to a certain degree and can be triggered to limit switch, export a position signal, jacking cylinder 15 stop motions.
So far the fragmentation to remaining anode block 18 all finishes.By the sensor-based system output signal, the oil cylinder of each position begins return.
Because the utility model adopts intensive cutter fragmentation, the blanking granularity after the fragmentation is less evenly.Directly being delivered to recovery place of anode scrap piece by a skirt-type transfer roller utilizes again again.
Claims (5)
1. the remaining pressure-off device automatically of a double anode carbon block, it comprises the stretched wire dolly (20) that hangs double anode carbon block by guide rod, it is characterized in that: the corresponding position at the below of stretched wire dolly (20) double anode carbon block guide rod is provided with guide rod gripping unit (1), be provided with double rocking lever carbon piece position-limit mechanism (2) in the corresponding position of double anode carbon block both sides, running orbit one side at double anode carbon block is provided with sliding feed crushing cutter mechanism (3), is provided with two oil cylinder jacking crushing mechanisms (4) below double anode carbon block.
2. double anode carbon block residual anode automatic pressure according to claim 1 takes off device, it is characterized in that: described guide rod gripping unit (1) is provided with an end and is hingedly fixed in clamping cylinder (5) on the frame (10), in the other end of clamping cylinder (5) and a pair of intermeshed gear (6) one of them is hinged, and two gears (6) are connected with clamp arm (7) respectively.
3. double anode carbon block residual anode automatic pressure according to claim 1 takes off device, it is characterized in that: described double rocking lever carbon piece position-limit mechanism (2) is at the monosymmetric rocking bar (8) that is provided with on the end hinged securement frame of double anode carbon block correspondence position, two rocking bars (8) are connected with oil cylinder (9) respectively, on the other end hinged securement frame (10) of oil cylinder (9).
4. double anode carbon block residual anode automatic pressure according to claim 1 takes off device, it is characterized in that: described sliding feed crushing cutter mechanism (3) is provided with one group of sliding type cutting tool (14), sliding type cutting tool (14) is hinged with the chute (13) on the rocking arm (12); rocking arm (12) the other end is hinged on frame (10); the middle part of rocking arm (12) and hydro-cylinder (11); an end of base (10) is hinged, the other end of hydro-cylinder (11) is hinged on the frame (10).
5. double anode carbon block residual anode automatic pressure according to claim 1 takes off device, it is characterized in that: described pair of oil cylinder jacking crushing mechanism (4) comprises a pair of jacking cylinder (15), jacking cylinder (15) one ends are hingedly fixed on the frame (10), jacking cylinder (15) the other end is connected with knife rest (16), is provided with one group of vertical crushing cutter (17) on the knife rest (16) uniformly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008203000747U CN201162054Y (en) | 2008-01-14 | 2008-01-14 | Binode carbon block residual pole automatic press-release apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008203000747U CN201162054Y (en) | 2008-01-14 | 2008-01-14 | Binode carbon block residual pole automatic press-release apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201162054Y true CN201162054Y (en) | 2008-12-10 |
Family
ID=40182995
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008203000747U Expired - Lifetime CN201162054Y (en) | 2008-01-14 | 2008-01-14 | Binode carbon block residual pole automatic press-release apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201162054Y (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101275245B (en) * | 2008-01-14 | 2010-10-13 | 贵州莱利斯机械设计制造有限责任公司 | Residual anode automatic pressure-disengaging method and device for double anode carbon block |
-
2008
- 2008-01-14 CN CNU2008203000747U patent/CN201162054Y/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101275245B (en) * | 2008-01-14 | 2010-10-13 | 贵州莱利斯机械设计制造有限责任公司 | Residual anode automatic pressure-disengaging method and device for double anode carbon block |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20081210 Effective date of abandoning: 20080114 |