CN201158719Y - Full-automatic on-chain anode aluminum slag electrolyte cleaning system - Google Patents
Full-automatic on-chain anode aluminum slag electrolyte cleaning system Download PDFInfo
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- CN201158719Y CN201158719Y CNU2007201264394U CN200720126439U CN201158719Y CN 201158719 Y CN201158719 Y CN 201158719Y CN U2007201264394 U CNU2007201264394 U CN U2007201264394U CN 200720126439 U CN200720126439 U CN 200720126439U CN 201158719 Y CN201158719 Y CN 201158719Y
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Abstract
The utility model relates to an automatic on-chain anode aluminum slag electrolyte cleaning system, which is a machinery device which is used to clean aluminum slag electrolyte condensed on the surface of an anode which is used as a main component for a pre-baked anode cell. The device is combined by respectively connecting and controlling an electrolyte hard casing shoving and disintegrating device, an electrolyte slag chain flail cleaning device and an electrolyte shot-blast refining cleaning device by a computer integrated control cabinet. The cleaning system can completely match with an automatic assembly, and greatly increases the production efficiency. In specific speaking, firstly the system can roughly clean over 95% coagulated electrolyte on the surface of a stub carbon block, then can finely clean few electrolyte adhesive material, steel stub high temperature forge scale and other carbonized adhesive material on a steel stub and the stub carbon block, thereby making impurity substance completely drop off to discover the metal body of the steel stub and the stub carbon block without electrolyte adhesive material. The steel stub after being finely cleaned has a certain metallic luster and roughness, which can increase the adhesive force of the carbon block, thereby increasing electrical conductivity and meeting new assembly requirements for an electrolytic anode. Additionally the cleaning system has simple structure and the low energy consumption.
Description
Technical field
The utility model belongs to the mechanical means that the aluminum slag electrolyte of the primary member-anode of prebaked-anode type cell and the surface condensation of carbon piece is cleared up, and exactly is a kind of automatically at chain anode aluminum slag electrolyte cleaning system.
Background technology
, make it and to recycle once more at composition bonded duricrusts such as steel pawl pawl head and carbon piece surface condensation formation aluminum slag electrolyte and aluminium, sodium, potassium, calcium, magnesium, lithium, fluorine through the aluminium electrolysis anode of life-time service.Require the rough earlier anode scrap carbon piece surface of removing to solidify ionogen more than 95% for this reason, and then small amount of electrolyte dirt settling, steel pawl high temperature scale and other carbonization dirt settling on meticulous cleaning steel pawl and the anode scrap carbon piece (steel pawl and carbon piece fit together and be called for short anode), impurity is come off fully, the anode scrap carbon piece that appears tapping pawl clean metal body and no ionogen dirt settling, steel pawl after the meticulous cleaning has certain metalluster and roughness, so that increase carbon piece sticking power, thereby the increase conductivity satisfies new electrolytic anode assembling requirement.But main employing is the manual finishing mode at present.This method for cleaning result is: people's labour intensity is big and efficient is low, and easily produces dust, and environmental pollution is bigger.Simultaneously, anode must break away from and transmits the stretched wire processing of rolling off the production line, and can't cooperate with automatic production line.A kind of " anode aluminum slag electrolyte cleaning machine " arranged in the Chinese patent application, and application number is: 200720031228.2.This application is owing to imperfection on the structure, so it is restricted on function, he is that the aluminum slag electrolyte duricrust that forms of antianode surface condensation carries out fragmentation and roots out, and can not meticulous cleaning steel pawl and anode scrap carbon piece on small amount of electrolyte dirt settling, steel pawl high temperature scale and other carbonization dirt settling, impurity is come off fully.Also need further by manual handling.So can't cooperate fully with automatic production line.
Summary of the invention
The purpose of this utility model is to overcome existing problem in the prior art, and provides a kind of automatically at chain anode aluminum slag electrolyte cleaning system.This system has liberated dirty and messy and onerous toil power again on the one hand; Can cooperate with automatic production line fully simultaneously, enhance productivity greatly; In addition, it is simple in structure, power consumption is low, cleaning rate height.
The purpose of this utility model realizes with following technical proposal: this is automatically at chain anode aluminum slag electrolyte cleaning system, and it is connected respectively by computer centralized Control cabinet and controls that ionogen duricrust shovel pushes away shredder assembly, the ionogen disintegrating slag gets rid of the chain cleaning plant and the meticulous cleaning plant of ionogen ball blast is formed.Described ionogen duricrust shovel pushes away shredder assembly and is pushed away to be oppositely arranged by former and later two identical in structure shovels and form, wherein each shovel pushes away by shoveling, the shoveling top is arranged and is provided with crushing teeth, the shoveling back connects shovel by movable rotation-shaft and promotes to do oil cylinder, and lower end, shoveling both sides is connected and fixed to prop up by fixed rotating shaft and is configured to.Described ionogen disintegrating slag gets rid of the chain cleaning plant and gets rid of the chain descaling machine by four identical in structure and form, and wherein each gets rid of the chain descaling machine and connects and get rid of the chain rotating shaft by getting rid of the chain drive-motor, gets rid of one week of chain rotating shaft evenly distributed being provided with and gets rid of chain and constitute.The meticulous cleaning plant of described ionogen ball blast is made up of four meticulous descaling machines of ball blast of identical in structure, wherein the meticulous descaling machine of each ball blast is to connect the rotating disk that shot is housed by the ball blast drive-motor, and rotating disk places in the directed ball blast urceolus of a fixed and constitutes.The inside of described rotating disk is evenly cut apart by three to six baffles, and device has shot between baffle is adjacent.Directed ball blast urceolus is by the urceolus body, is provided with a directed ball blast groove in a side of urceolus body and forms.
The utility model compared with prior art has the following advantages: this system has liberated dirty and messy and onerous toil power again on the one hand; Can cooperate with automatic production line fully simultaneously, enhance productivity greatly.Specifically: at first can finish rough removing anode scrap carbon piece surface and solidify ionogen more than 95%, small amount of electrolyte dirt settling on meticulous cleaning steel pawl and anode scrap carbon piece, steel pawl high temperature scale and other carbonization dirt settling then, impurity is come off fully, the anode scrap carbon piece that appears tapping pawl clean metal body and no ionogen dirt settling, steel pawl after the meticulous cleaning has certain metalluster and roughness, so that increase carbon piece sticking power, thereby the increase conductivity satisfies new electrolytic anode assembling requirement.In addition, it is simple in structure, power consumption is low.
Description of drawings
Fig. 1 is that the utility model one-piece construction and principle of work connect block diagram.
Fig. 2 is that ionogen duricrust shovel pushes away the shredder assembly structural front view.
Fig. 3 a is an ionogen duricrust anterior push shovel structure vertical view; Fig. 3 b is a shoveling structure vertical view behind the ionogen duricrust.
Fig. 4 is the side-view of ionogen duricrust shoveling structure.
Fig. 5 a, Fig. 5 b are respectively that the ionogen disintegrating slag gets rid of chain descaling machine structural front view.
Fig. 6 a, Fig. 6 b, Fig. 6 c, Fig. 6 d are respectively that the ionogen disintegrating slag gets rid of chain descaling machine structure vertical view.
Fig. 7 a, Fig. 7 b are respectively the meticulous descaling machine structural front view of ionogen ball blast.
Fig. 8 a, Fig. 8 b, Fig. 8 c, Fig. 8 d are respectively the meticulous descaling machine structure of ionogen ball blast vertical views.
Fig. 9 is that ionogen duricrust shovel pushes away the working order reference-view of shredder assembly when fragmentation.
Figure 10 is the workflow synoptic diagram after anode enters the cleaning system.
Embodiment
In conjunction with the accompanying drawings one-piece construction of the present utility model and principle of work thereof are done concrete detailed description: as shown in Figure 1, described automatically chain anode aluminum slag electrolyte cleaning system connect respectively by computer centralized Control cabinet and control the ionogen duricrust shovel push away shredder assembly 1, the ionogen disintegrating slag gets rid of chain cleaning plant 2 and the meticulous cleaning plant 3 of ionogen ball blast is formed.Shown in Fig. 3 a, 3b and with reference to figure 9, wherein ionogen duricrust shovel pushes away shredder assembly 1 and is pushed away to be oppositely arranged by former and later two identical in structure shovels and form, referring to Fig. 2,4, each shovel pushes away by shoveling (1-1), the uniform collating unit in shoveling top has crushing teeth (1-2), shoveling back to connect a shoveling action tank (1-4) by movable rotation-shaft (1-3), and lower end, shoveling both sides is connected and fixed support (1-6) by fixed rotating shaft (1-5) and constitutes.Shown in Fig. 6 a, 6b, 6c, 6d, the ionogen disintegrating slag gets rid of chain cleaning plant 2 and gets rid of the chain descaling machine by four identical in structure and form, referring to Fig. 5 a, 5b, each gets rid of the chain descaling machine and gets rid of chain rotating shaft (2-2) by getting rid of chain drive-motor (2-1) connection, gets rid of chain rotating shaft one all evenly distributed being equipped with and gets rid of chain (2-3) formation.Shown in Fig. 8 a, 8b, 8c, 8d, the meticulous cleaning plant 3 of ionogen ball blast is made up of four meticulous descaling machines of ball blast of identical in structure, referring to Fig. 7 a, 7b, the meticulous descaling machine of each ball blast is to connect the rotating disk (3-2) that shot is housed by ball blast drive-motor (3-1), and rotating disk places in the directed ball blast urceolus of a fixed (3-3) and constitutes.The inside of its turntable (3-2) is divided into rotating disk four parts uniformly by four baffles (3-4), is that device has shot (3-5) in four parts between baffle is adjacent; Directed ball blast urceolus (3-3) is by the urceolus body, and promptly four relative one sides of urceolus are provided with a directed ball blast groove (3-6) and constitute in a side of urceolus body.The travel direction when direction that arrow refers in the accompanying drawing is this device work; The direction that one row's arrow represented direction is arranged is ball blast penetrates in the directed ball blast urceolus (3-3) of the meticulous descaling machine of each ball blast among Fig. 7 a, 7b and Fig. 8 a, 8b, 8c, the 8d wherein.
Automatically in the principle of work of chain anode aluminum slag electrolyte cleaning system: as shown in Figure 1 and consult Fig. 9,10, this cleaning system is specifically designed to the ionogen oxidation thing on the anode of band anode scrap carbon piece is carried out bulk processing and meticulous cleaning.It is by computer centralized Control cabinet control respectively ionogen duricrust shovel push away shredder assembly 1, ionogen disintegrating slag get rid of chain cleaning plant 2 and the meticulous cleaning plant 3 of ionogen ball blast and successively sequence flow carry out work.At first computer centralized Control cabinet receives the information of production scene main control station, being controlled at the chain anode transmits and to begin action when stretched wire hangs in the cleaning system with anode: one, wait to be cleared up anode and hang in ionogen duricrust shovel and push away shredder assembly workspace, steel pawl pawl head and the corresponding stationkeeping of crushing teeth by transmitting stretched wire.After the steel pawl enters Working position, the piston that oil cylinder (1-4) is made in former and later two shovel promotions stretches out cylinder body and promotes former and later two shovelings (1-1) preshoot, when shovel promotes to make the hydraulic oil cylinder driving piston forward and stretches out, form the circular arc propulsion because the effect shoveling top of fixed rotating shaft is the center of circle with the fixed rotating shaft, drive on crushing teeth (1-2) the incision anode scrap carbon piece ionogen oxidation thing duricrust and with its fragmentation.Shovel promotes to do the piston of oil cylinder and returns in the cylinder body, and former and later two shovelings are opened, and hangs in the ionogen disintegrating slag and gets rid of chain cleaning plant workspace by transmitting stretched wire through the anode of break process.Two, after anode enters the Working position that gets rid of chain cleaning plant workspace, start and to get rid of chain drive-motor (2-1) and drive and get rid of chain rotating shaft (2-2) and get rid of chain (2-3) rotation, get rid of the chain chain and in whipping, knock after the fragmentation still attached to the residue fragment on steel pawl and the anode scrap carbon piece and it is come off.Chain drive-motor (2-1) is got rid of in shutoff, stops to get rid of chain rotating shaft (2-2) and gets rid of chain (2-2) rotation, and the steel pawl through knocking processing hangs in the meticulous cleaning plant workspace of ionogen ball blast by transmitting stretched wire.Three, after anode enters the meticulous cleaning plant Working position of ball blast, start ball blast drive-motor (3-1), rotating disk (3-2) rotation of shot is equipped with in drive, and shot possesses certain kinetic energy and sprays towards the steel pawl from the directed ball blast groove (3-6) of directed ball blast urceolus (3-3).The shot of ejection is removed the small amount of electrolyte dirt settling on steel pawl and the anode scrap carbon piece at a high speed.Make the steel pawl manifest clean metal body gloss and the certain roughness of formation, so that increase anode block sticking power.Because shot is distributed in the baffle of inner four equalizations of rotating disk, so the shot of dishing out also is evenly distributed.Turn-off the ball blast drive-motor, the rotating disk that shot is housed stops the rotation, and shot no longer sprays, and steel pawl after the meticulous cleaning of shot-blasting machine and anode scrap carbon piece are sent automatically at chain anode aluminum slag electrolyte cleaning system by transmitting stretched wire.Anode scrap carbon piece is recovered; Steel pawl and carbon piece are reassembled into new anode.
Claims (3)
1, a kind of automatically at chain anode aluminum slag electrolyte cleaning system, it is characterized in that it is connected respectively by computer centralized Control cabinet and controls ionogen duricrust shovel pushes away shredder assembly (1), the ionogen disintegrating slag gets rid of chain cleaning plant (2) and the meticulous cleaning plant of ionogen ball blast (3) is formed, wherein to push away shredder assembly (1) be to be pushed away to be oppositely arranged by former and later two identical in structure shovels to form for ionogen duricrust shovel, each shovel pushes away by shoveling (1-1), the shoveling top is arranged and is provided with crushing teeth (1-2), the shoveling back connects shovel by movable rotation-shaft (1-3) and promotes to do oil cylinder (1-4), and lower end, shoveling both sides is connected and fixed support (1-6) by fixed rotating shaft (1-5) and constitutes; The ionogen disintegrating slag gets rid of chain cleaning plant (2) and gets rid of the chain descaling machine by four identical in structure and form, and each gets rid of the chain descaling machine and connects and get rid of chain rotating shaft (2-2) by getting rid of chain drive-motor (2-1), gets rid of one week of chain rotating shaft evenly distributed being provided with and gets rid of chain (2-3) and constitute; The meticulous cleaning plant of ionogen ball blast (3) is made up of four meticulous descaling machines of ball blast of identical in structure, the meticulous descaling machine of each ball blast is to connect the rotating disk (3-2) that shot is housed by ball blast drive-motor (3-1), and rotating disk places in the directed ball blast urceolus of a fixed (3-3) and constitutes.
2, according to claim 1 automatically at chain anode aluminum slag electrolyte cleaning system, it is characterized in that the inside of rotating disk (3-2) is evenly cut apart by three to six baffles (3-4), device has shot (3-5) between baffle is adjacent.
3, according to claim 1 automatically at chain anode aluminum slag electrolyte cleaning system, it is characterized in that directed ball blast urceolus (3-3) is by the urceolus body, be provided with a directed ball blast groove (3-6) in a side of urceolus body and constitute.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007201264394U CN201158719Y (en) | 2007-11-20 | 2007-11-20 | Full-automatic on-chain anode aluminum slag electrolyte cleaning system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007201264394U CN201158719Y (en) | 2007-11-20 | 2007-11-20 | Full-automatic on-chain anode aluminum slag electrolyte cleaning system |
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| CN201158719Y true CN201158719Y (en) | 2008-12-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNU2007201264394U Expired - Lifetime CN201158719Y (en) | 2007-11-20 | 2007-11-20 | Full-automatic on-chain anode aluminum slag electrolyte cleaning system |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101440506B (en) * | 2007-11-20 | 2010-12-22 | 韦力 | Full-automatic on-chain anode aluminum slag electrolyte cleaning system |
| CN103132103A (en) * | 2011-12-02 | 2013-06-05 | 洛阳宇航重工机械有限公司 | Propelling device for cleaning alumina incrustation block system on double-positive-electrode set |
| CN103849892A (en) * | 2013-06-03 | 2014-06-11 | 洛阳宇航重工机械有限公司 | Novel equipment for cleaning residual anode electrolyte |
| CN104047029A (en) * | 2014-06-23 | 2014-09-17 | 云南云铝润鑫铝业有限公司 | Automatic cleaning device for aluminum electrolyzed anode scrap |
| CN113403647A (en) * | 2021-06-08 | 2021-09-17 | 湖南天桥嘉成智能科技有限公司 | Method for removing massive aluminum electrolysis slag and slag crushing device of aluminum electrolysis multifunctional unit |
| CN115772686A (en) * | 2022-12-29 | 2023-03-10 | 内蒙古北科交大机器人有限公司 | Residual anode electrolyte cleaning system |
-
2007
- 2007-11-20 CN CNU2007201264394U patent/CN201158719Y/en not_active Expired - Lifetime
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101440506B (en) * | 2007-11-20 | 2010-12-22 | 韦力 | Full-automatic on-chain anode aluminum slag electrolyte cleaning system |
| CN103132103A (en) * | 2011-12-02 | 2013-06-05 | 洛阳宇航重工机械有限公司 | Propelling device for cleaning alumina incrustation block system on double-positive-electrode set |
| CN103132103B (en) * | 2011-12-02 | 2016-12-21 | 洛阳宇航重工科技股份有限公司 | A kind of propulsion plant for removing aluminium oxide crusting block on double anode unit system |
| CN103849892A (en) * | 2013-06-03 | 2014-06-11 | 洛阳宇航重工机械有限公司 | Novel equipment for cleaning residual anode electrolyte |
| CN103849892B (en) * | 2013-06-03 | 2016-08-10 | 洛阳宇航重工机械有限公司 | A kind of anode scrap cleaning electrolyte equipment |
| CN104047029A (en) * | 2014-06-23 | 2014-09-17 | 云南云铝润鑫铝业有限公司 | Automatic cleaning device for aluminum electrolyzed anode scrap |
| CN113403647A (en) * | 2021-06-08 | 2021-09-17 | 湖南天桥嘉成智能科技有限公司 | Method for removing massive aluminum electrolysis slag and slag crushing device of aluminum electrolysis multifunctional unit |
| CN115772686A (en) * | 2022-12-29 | 2023-03-10 | 内蒙古北科交大机器人有限公司 | Residual anode electrolyte cleaning system |
| CN115772686B (en) * | 2022-12-29 | 2023-08-08 | 内蒙古北科交大机器人有限公司 | Incomplete utmost point electrolyte clearance system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20081203 Effective date of abandoning: 20071120 |