CN103757662A - Method and device for cleaning electrolyte crust of anode scrap - Google Patents

Method and device for cleaning electrolyte crust of anode scrap Download PDF

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Publication number
CN103757662A
CN103757662A CN201410037236.2A CN201410037236A CN103757662A CN 103757662 A CN103757662 A CN 103757662A CN 201410037236 A CN201410037236 A CN 201410037236A CN 103757662 A CN103757662 A CN 103757662A
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China
Prior art keywords
anode
bracket
hydraulic hammer
frame
broken
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Pending
Application number
CN201410037236.2A
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Chinese (zh)
Inventor
佘建敏
汪泓波
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Guizhou Lines Machine Design and Manufacture Co Ltd
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Guizhou Lines Machine Design and Manufacture Co Ltd
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Priority to CN201410037236.2A priority Critical patent/CN103757662A/en
Publication of CN103757662A publication Critical patent/CN103757662A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a method and a device for cleaning an electrolyte crust of anode scrap. The method comprises the following steps of conveying anode scrap 13 to be crushed to an anode bracket 10 of a hydraulic hammer releasing device by using a catenary chain, and centralizing a guide rod 1 on the anode scrap by using a guide rod centralizing device 2 above the anode bracket; starting crushing oil cylinders 7 positioned on the two sides of the anode bracket to drive hydraulic hammers 6 to release and crush the electrolyte crust 5 on the anode scrap to be crushed. According to the method and the device, the labor intensity of a worker can be reduced, the health of the worker can be protected, the cleaning efficiency can be improved, and the working environment can be improved; the crushed electrolyte crust can be recycled through a discharging articulated chute and a conveying device, and can be reused for production as a recovered raw material by processes of pressure removal, crushing, smashing and the like, so that the raw material utilization rate is fully increased, resources are saved, and the production cost is lowered.

Description

A kind of method and device of removing residual anode electrolyte crust
Technical field
the present invention relates to a kind of method and device of removing residual anode electrolyte crust, belong to residual anode Removal Technology field.
Background technology
utmost point carbon piece is the very large device of consumption in Aluminum Electrolysis Production.In electrolytic process, anode is loss gradually, and in electrolytic process, dielectric substrate is attached to around anode upper surface steel pawl simultaneously.Along with constantly carrying out of electrolytic process, carbon piece bottom consumes gradually, and ionogen deposits gradually, when the loss of carbon piece can not meet certain electrolysis effect, needs to change anode block.The anode of changing is called residual anode.On residual anode, be attached with thickness and reach the dielectric substrate of 80-100mm, the carbon element tectorium of the nearly 5-10mm in dielectric substrate surface.The residual anode changing is reused after can removing and again loading onto new anode block after dielectric substrate.
the main dependence of work of cleaning dielectric substrate at present is manually cleared up, and it is very painstaking that cleaning is got up, and in scale removal process, dirt ash flies upward, and Working environment very severe, has a strong impact on the healthy of workman.Working efficiency is also very low.
Summary of the invention
the object of the invention is to, a kind of method and device of removing residual anode electrolyte crust is provided, to alleviate workman's labour intensity, protection workman's is healthy, improves cleaning efficiency, thereby overcomes the deficiencies in the prior art.
technical scheme of the present invention:
remove a method for residual anode electrolyte crust, the method is delivered to hydraulic hammer by stretched wire by residual anode to be broken and loosens on the anode bracket of device, and the guide rod erection device by anode bracket top is by the guide rod righting on residual anode; Start the broken hydraulic oil cylinder driving hydraulic hammer be positioned at anode bracket both sides to the fragmentation of loosening of the electrolyte crust on residual anode to be broken.
in preceding method, described anode bracket bottom is provided with parallel lifting device, by parallel lifting device by residual anode lifting to be broken to correct position, be convenient to hydraulic hammer and complete smoothly the fragmentation to the electrolyte crust on residual anode to be broken.
in preceding method, described hydraulic hammer top is provided with dust arrester installation, collects the airborne dust producing in shattering process by dust arrester installation.
in preceding method, described anode bracket below is provided with emission of baiting chute, and emission of baiting chute top is provided with e Foerderanlage; The electrolyte crust recycling of fragmentation being got off by e Foerderanlage.
the of the present invention a kind of device of removing residual anode electrolyte crust forming is according to the method described above that this device comprises frame; Frame is bilayer structure, and lower rack middle part is provided with anode bracket, and the frame of anode bracket top is provided with guide rod positioning clamping device; Anode bracket bottom is provided with parallel lifting device, and parallel lifting device is hinged through hoist cylinder and frame; The frame of anode bracket both sides is provided with the hydraulic hammer being arranged symmetrically with.
in aforementioned means, described hydraulic hammer bottom is hinged with frame, and the rear end of hydraulic hammer and the piston rod of broken oil cylinder are hinged, and cylinder body and the frame of broken oil cylinder are hinged, and the front end of hydraulic hammer is provided with crushing rod.
in aforementioned means, the frame at described hydraulic hammer top is provided with dust arrester installation.
in aforementioned means, described anode bracket below is provided with emission of baiting chute, and emission of baiting chute bottom is provided with e Foerderanlage.
owing to having adopted technique scheme, compared with prior art, the present invention can realize the Automatic clearance of residual anode by the hydraulic hammer device of loosening, and can alleviate workman's labour intensity in the present invention, and protection workman's is healthy, improves cleaning efficiency.The hydraulic hammer device of loosening is provided with dust arrester installation and can collects the airborne dust producing in shattering process, improves Working environment.The electrolyte crust recycling that the ionogen that fragmentation is got off can get off fragmentation by emission of baiting chute and e Foerderanlage.The ionogen that fragmentation is got off, through technological processs such as pressure-off, fragmentation, pulverizing, is reused for production as reclaiming raw material, fully improves raw material availability, economizes on resources, and reduces production costs.
Accompanying drawing explanation
fig. 1 is structural representation of the present invention;
fig. 2 is the vertical view of Fig. 1.
being labeled as in figure: 1-guide rod, 2-guide rod erection device, 3-dust arrester installation, 4-frame, 5-electrolyte crust, 6-hydraulic hammer, the broken oil cylinder of 7-, 8-emission of baiting chute, 9-e Foerderanlage, 10-anode bracket, the parallel lifting device of 11-, 12-hoist cylinder, 13-residual anode to be broken.
Embodiment
below in conjunction with drawings and Examples, the present invention is described in further detail, but not as any limitation of the invention.
a kind of method of removing residual anode electrolyte crust of the present invention is, as depicted in figs. 1 and 2, the method is by stretched wire, residual anode 13 to be broken to be delivered to hydraulic hammer to loosen on the anode bracket 10 of device, and the guide rod erection device 2 by anode bracket 10 tops is by 1 righting of the guide rod on residual anode; Start the broken oil cylinder 7 be positioned at anode bracket 10 both sides and drive the fragmentation of loosening of electrolyte crust 5 on 6 pairs of residual anodes 13 to be broken of hydraulic hammers.Anode bracket 10 bottoms are provided with parallel lifting device 11, by parallel lifting device 11 by residual anode 13 liftings to be broken to correct position, be convenient to hydraulic hammer 6 and complete smoothly the fragmentation to the electrolyte crust 5 on residual anode 13 to be broken.Hydraulic hammer 6 tops are provided with dust arrester installation 3, by dust arrester installation 3, collect the airborne dust producing in shattering process.Anode bracket 10 belows are provided with emission of baiting chute 8, and emission of baiting chute 8 tops are provided with e Foerderanlage 9; Electrolyte crust 5 recyclings of fragmentation being got off by e Foerderanlage 9.
as depicted in figs. 1 and 2, this device comprises frame 4 to the structural representation of the of the present invention a kind of device of removing residual anode electrolyte crust forming according to the method described above; Frame 4 is bilayer structure, and lower rack middle part is provided with anode bracket 10, and the frame of anode bracket 10 tops is provided with guide rod positioning clamping device 2; Anode bracket 10 bottoms are provided with parallel lifting device 11, and parallel lifting device 11 is hinged through hoist cylinder 12 and frame 4; The frame 4 of anode bracket 10 both sides is provided with the hydraulic hammer 6 being arranged symmetrically with.Hydraulic hammer 6 bottoms and frame 4 are hinged, and the piston rod of the rear end of hydraulic hammer 6 and broken oil cylinder 7 is hinged, and the cylinder body of broken oil cylinder 7 and frame 4 are hinged, and the front end of hydraulic hammer 6 is provided with crushing rod.The frame 4 at hydraulic hammer 6 tops is provided with dust arrester installation 3.Anode bracket 10 belows are provided with emission of baiting chute 8, and emission of baiting chute 8 bottoms are provided with e Foerderanlage 9.
below working process of the present invention and principle are described as follows:
residual anode for clearance is delivered to by stretched wire the device station of loosening in advance and stops station, loosen device operation of hydraulic hammer.Residual anode will be broken ready after guide rod righting by guide rod erection device.Hoist cylinder drives parallel lifting device and drives anode bracket to rise afterwards; Meanwhile, hydraulic hammer starts, and broken hydraulic oil cylinder driving hydraulic hammer is sent to and to the fragmentation of loosening of electrolyte crust piece.After the actuation cycle such as after fragmentation, hydraulic hammer is regained, bracket declines, guide rod location releases, complete the pre-cleaning work to the broken electrolyte crust piece that tentatively shatters, and send stop signal and stop station release anode scrap.Broken complete ionogen housing will fall into feeding chute and export by transfer roller.Equipment dw top is provided with the two places interface that gathers dust, and joins, with collection work airborne dust by dust collection pipe and dust-precipitator.

Claims (8)

1. a method of removing residual anode electrolyte crust, it is characterized in that: the method is delivered to hydraulic hammer by stretched wire by residual anode to be broken and loosens on the anode bracket of device, and the guide rod erection device by anode bracket top is by the guide rod righting on residual anode; Start the broken hydraulic oil cylinder driving hydraulic hammer be positioned at anode bracket both sides to the fragmentation of loosening of the electrolyte crust on residual anode to be broken.
2. method according to claim 1, it is characterized in that: described anode bracket bottom is provided with parallel lifting device, by parallel lifting device by residual anode lifting to be broken to correct position, be convenient to hydraulic hammer and complete smoothly the fragmentation to the electrolyte crust on residual anode to be broken.
3. method according to claim 1, is characterized in that: described hydraulic hammer top is provided with dust arrester installation, collects the airborne dust producing in shattering process by dust arrester installation.
4. method according to claim 1, is characterized in that: described anode bracket below is provided with emission of baiting chute, and emission of baiting chute top is provided with e Foerderanlage; The electrolyte crust recycling of fragmentation being got off by e Foerderanlage.
5. a device for the removing residual anode electrolyte crust forming according to method described in the arbitrary claim of claim 1~4, comprises frame (4); It is characterized in that: frame (4) is bilayer structure, lower rack middle part is provided with anode bracket (10), and the frame of anode bracket (10) top is provided with guide rod positioning clamping device (2); Anode bracket (10) bottom is provided with parallel lifting device (11), and parallel lifting device (11) is hinged through hoist cylinder (12) and frame (4); The frame (4) of anode bracket (10) both sides is provided with the hydraulic hammer (6) being arranged symmetrically with.
6. install according to claim 5, it is characterized in that: described hydraulic hammer (6) bottom is hinged with frame (4), the piston rod of the rear end of hydraulic hammer (6) and broken oil cylinder (7) is hinged, cylinder body and the frame (4) of broken oil cylinder (7) are hinged, and the front end of hydraulic hammer (6) is provided with crushing rod.
7. install according to claim 5, it is characterized in that: the frame (4) at described hydraulic hammer (6) top is provided with dust arrester installation (3).
8. install according to claim 5, it is characterized in that: described anode bracket (10) below is provided with emission of baiting chute (8), and emission of baiting chute (8) bottom is provided with e Foerderanlage (9).
CN201410037236.2A 2014-01-26 2014-01-26 Method and device for cleaning electrolyte crust of anode scrap Pending CN103757662A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410037236.2A CN103757662A (en) 2014-01-26 2014-01-26 Method and device for cleaning electrolyte crust of anode scrap

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Application Number Priority Date Filing Date Title
CN201410037236.2A CN103757662A (en) 2014-01-26 2014-01-26 Method and device for cleaning electrolyte crust of anode scrap

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104264187A (en) * 2014-10-14 2015-01-07 湖南创元铝业有限公司 Device for cleaning materials on electrolysis anode scraps
CN104498999A (en) * 2014-12-18 2015-04-08 贵州莱利斯机械设计制造有限责任公司 Method and device for cleaning residual bi-anode electrolyte
CN107699923A (en) * 2017-11-29 2018-02-16 沈阳汇丰机械有限公司 Anode scrap surface electrolyte cleaning system

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Publication number Priority date Publication date Assignee Title
US4510033A (en) * 1984-06-18 1985-04-09 Aluminum Company Of America Frozen electrolyte bath removal apparatus
US4514873A (en) * 1982-11-16 1985-05-07 Gewerkschaft Eisenhutte Westfalia Equipment for cleaning remnants of carbon blocks
CN101275243A (en) * 2008-01-07 2008-10-01 贵州莱利斯机械设计制造有限责任公司 Cleaning method and device for residual anodolyte
CN101717966A (en) * 2009-12-30 2010-06-02 洛阳震动机械有限公司 Method and equipment for clearing hot anode scrap electrolytes
CN203274479U (en) * 2012-12-11 2013-11-06 邯郸市紫山特钢集团有限公司 Full-automatic gas-fired industrial furnace
CN203683689U (en) * 2014-01-26 2014-07-02 贵州莱利斯机械设计制造有限责任公司 Device for clearing residual anode electrolyte crust

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Publication number Priority date Publication date Assignee Title
US4514873A (en) * 1982-11-16 1985-05-07 Gewerkschaft Eisenhutte Westfalia Equipment for cleaning remnants of carbon blocks
US4510033A (en) * 1984-06-18 1985-04-09 Aluminum Company Of America Frozen electrolyte bath removal apparatus
CN101275243A (en) * 2008-01-07 2008-10-01 贵州莱利斯机械设计制造有限责任公司 Cleaning method and device for residual anodolyte
CN101717966A (en) * 2009-12-30 2010-06-02 洛阳震动机械有限公司 Method and equipment for clearing hot anode scrap electrolytes
CN203274479U (en) * 2012-12-11 2013-11-06 邯郸市紫山特钢集团有限公司 Full-automatic gas-fired industrial furnace
CN203683689U (en) * 2014-01-26 2014-07-02 贵州莱利斯机械设计制造有限责任公司 Device for clearing residual anode electrolyte crust

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Title
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104264187A (en) * 2014-10-14 2015-01-07 湖南创元铝业有限公司 Device for cleaning materials on electrolysis anode scraps
CN104498999A (en) * 2014-12-18 2015-04-08 贵州莱利斯机械设计制造有限责任公司 Method and device for cleaning residual bi-anode electrolyte
CN104498999B (en) * 2014-12-18 2017-03-29 贵州莱利斯机械设计制造有限责任公司 A kind of remaining double anode method for cleaning electrolyte and device
CN107699923A (en) * 2017-11-29 2018-02-16 沈阳汇丰机械有限公司 Anode scrap surface electrolyte cleaning system
CN107699923B (en) * 2017-11-29 2024-01-23 沈阳汇丰机械有限公司 Residual anode surface electrolyte cleaning system

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Application publication date: 20140430

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