CN202786457U - Automatic quartering hammer - Google Patents

Automatic quartering hammer Download PDF

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Publication number
CN202786457U
CN202786457U CN 201220443897 CN201220443897U CN202786457U CN 202786457 U CN202786457 U CN 202786457U CN 201220443897 CN201220443897 CN 201220443897 CN 201220443897 U CN201220443897 U CN 201220443897U CN 202786457 U CN202786457 U CN 202786457U
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CN
China
Prior art keywords
frame
hydro
cylinder
quartering hammer
hammered
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 201220443897
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Chinese (zh)
Inventor
关新民
王书远
梁斌
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
LUOYANG VIBRATION MECHANICAL CO Ltd
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LUOYANG VIBRATION MECHANICAL CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by LUOYANG VIBRATION MECHANICAL CO Ltd filed Critical LUOYANG VIBRATION MECHANICAL CO Ltd
Priority to CN 201220443897 priority Critical patent/CN202786457U/en
Application granted granted Critical
Publication of CN202786457U publication Critical patent/CN202786457U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses an automatic quartering hammer, which comprises a rack, a quartering hammer and a driving device thereof and a control system, wherein the driving device consists of a first hydraulic cylinder, a rail and a rail frame; the rail is aslant installed at the lateral part of the rack; a slant included angle is formed between the rack and a roof plate of the rack; the rail frame is installed on the rail; the first hydraulic cylinder is installed on the rack; the end part of the piston rod of the first hydraulic cylinder is connected with the rail frame through a connecting rod; the quartering hammer is installed on the rail frame; and the quartering hammer and the driving device are connected with the control system. The automatic quartering hammer is simple in structure and convenient to use, and any hard electrolytes on the anode scrap of an anode carbon block can be punched and shattered by the quartering hammer, while the percussive frequency is high, the impact force is strong, the using effect is good, the product is safe and reliable, the production efficiency is high, and the maintenance workload is low.

Description

The automatic pulverizing hammer
Technical field
The utility model belongs to technical field of engineering machinery, relates to the equipment in a kind of electrolytic aluminium anode assembling production, especially relates to a kind of automatic pulverizing hammer for removing anode carbon block By Electrolysis matter.
Background technology
At present, in the electrolytic aluminium anode assembling is produced, electrolyte treatment method on the domestic antianode charcoal piece residue pole surface has two kinds, a kind of manually cleaning for the use of most domestic aluminium manufacturer, the main manual operation pneumatic pick that adopts, the ionogen of antianode charcoal piece residue pole surface is cleared up, the method Working environment very severe, labor strength is large, and production efficiency is low; Another kind is Automatic clearance, mainly be to utilize automatic cleaning machine, adopt quartering hammer laterally ionogen to be carried out rapping, it is broken that ionogen is shaken, the effect of this pre-cleaning is very undesirable, reason is that electrolytical extexine probably has 40mm to 80mm even the thick hardening layer of 100mm, the hard difficult fragmentation of hardening layer, when adopting horizontal rapping, easily ionogen is made a call to a hole, hardening layer sticks on the steel pawl and is not easy to come off, and the processing of next station is brought a lot of inconvenience, also need manually to intervene, cause cleaning efficiency to descend.
Summary of the invention
For addressing the above problem, the purpose of this utility model provides a kind of easy to operate, high efficiency, safe and reliable automatic pulverizing hammer.
For achieving the above object, the utility model adopts following technical scheme:
A kind of automatic pulverizing hammer, it comprises frame, quartering hammer and drive unit thereof and Controlling System, drive unit is comprised of the first hydro-cylinder, track and rail bracket, track tilts to be installed in the sidepiece of frame, has a slanted angle between the top board of track and frame, rail bracket is installed in orbit, and the first hydro-cylinder is installed on the frame, and the piston rod end of the first hydro-cylinder is connected with rail bracket by union lever; Quartering hammer is installed on the rail bracket; Quartering hammer, drive unit link to each other with Controlling System.
Described automatic pulverizing hammer, the framework of its frame is welded by shaped steel, and the framework outer setting has the sealing steel plate.
Described automatic pulverizing hammer, each side of its frame is provided with at least one quartering hammer and drive unit thereof.
Described automatic pulverizing hammer, it also comprises rack-mounted guide rod group locating mechanism and lifting mechanism, guide rod group lower end is connected with anode carbon block.
Described automatic pulverizing hammer, its guide rod group locating mechanism mainly are comprised of bearing and the second hydro-cylinder and the tong arm that are installed on the bearing, and bearing is fixedly mounted on the frame, and the piston rod of the second hydro-cylinder is connected with tong arm.
Described automatic pulverizing hammer, its lifting mechanism mainly is comprised of the 3rd hydro-cylinder, connecting rod and carriage, and on frame, the piston rod of the 3rd hydro-cylinder is connected with carriage by connecting rod the 3rd hydro-cylinder by its floor installation.
Described automatic pulverizing hammer, its Controlling System is the PLC Controlling System.
Owing to adopt aforesaid technical scheme, the utlity model has following superiority:
This automatic pulverizing hammer, it is simple in structure, and is easy to operate, make drive unit, quartering hammer motion by Controlling System, quartering hammer can be punched pulverizing with any hard ionogen on the anode carbon block anode scrap, light and flexible, and striking frequency is high, surging force is large, result of use is good, and is safe and reliable, low cost of manufacture, production efficiency is high, and maintenance load is little.
Description of drawings
Fig. 1 is the structural representation of the utility model automatic pulverizing hammer;
Among the figure: the 1-frame; 2-the second hydro-cylinder; The 3-bearing; The 4-tong arm; 5-guide rod group; The 6-ionogen; The 7-anode carbon block; The 8-carriage; The 9-connecting rod; 10-the 3rd hydro-cylinder; The 11-quartering hammer; The 12-rail bracket; The 13-union lever; 14-the first hydro-cylinder.
Embodiment
Below in conjunction with drawings and Examples the technical solution of the utility model is described in further detail.
As shown in Figure 1, this automatic pulverizing hammer, it comprises frame 1, quartering hammer 11 and drive unit thereof and PLC Controlling System, the framework of frame is welded by shaped steel, the framework outer setting has the sealing steel plate, and frame 1 side is provided with two quartering hammers 11 and drive unit thereof; Drive unit is comprised of the first hydro-cylinder 14, track and rail bracket 12, track tilts to be installed in the sidepiece of frame, has a slanted angle between the top board of track and frame, angle is 60 °, rail bracket is installed in orbit, on frame 1, the piston rod end of the first hydro-cylinder 14 is connected with rail bracket 12 by union lever 13 the first hydro-cylinder 14 by its floor installation; Quartering hammer 11 is installed on the rail bracket 12; Quartering hammer, drive unit link to each other with the PLC Controlling System.
Above-mentioned quartering hammer is prior art, it mainly is comprised of cylinder body, hypophysis, pricker hammer, valve, lubricating structure, magnetic valve, pneumatic control mechanism, by the charged ventilation of PLC Controlling System control magnetic valve, die, up and down reciprocatingly work in cylinder body to control hypophysis.
Described automatic pulverizing hammer, it also comprises guide rod group locating mechanism and lifting mechanism, and guide rod group 5 lower ends are connected with anode carbon block 7, and guide rod group locating mechanism is installed in frame 1 top, and lifting mechanism is installed in frame lower.
Described guide rod group locating mechanism is mainly by bearing 3, and the second hydro-cylinder 2 and the tong arm 4 that are installed on the bearing form, bearing 3 is fixedly mounted on the frame 1, the piston rod of the second hydro-cylinder 2 is connected with tong arm 4, tong arm and guide rod group 5 vertically opposite answering, after the guide rod group is sent to quartering hammer 11 intermediate stations and stops, the second hydro-cylinder 2 drives tong arm 4 and travels forward, tong arm is embraced guide rod group 5, to guarantee that the guide rod group accurately is parked in the intermediate stations of quartering hammer, after anode carbon block 7 anode scrap By Electrolysis matter 6 are punched pulverizing, the second hydro-cylinder 2 resets and opens tong arm 4, and guide rod group 5 moves away.
Described lifting mechanism mainly is comprised of the 3rd hydro-cylinder 10, connecting rod 9 and carriage 8, and on frame 1, the piston rod of the 3rd hydro-cylinder is connected with carriage 8 by connecting rod 9 the 3rd hydro-cylinder 10 by its floor installation.The 3rd hydro-cylinder 10 drive link 9 promote carriage 8 and move up, and guide rod group 5 liftings that conveying is come are got up, and when preventing the ionogen 6 on quartering hammer 11 broken anode carbon block 7 anode scraps, anode carbon block rocks, and prevents that also the guide rod group is to lower stress simultaneously.
The working process of the utility model automatic pulverizing hammer: guide rod group 5 is sent to quartering hammer 11 intermediate stations stop after, by the PLC Controlling System, the second hydro-cylinder 2 of guide rod group locating mechanism drives tong arm 4 and travels forward, tong arm is embraced the guide rod group, the guide rod group is fixed on work station, and then lifting mechanism holds up the guide rod group; The first hydro-cylinder 14 drive track framves 12 of drive unit are from top to bottom motion in orbit, rail bracket drives quartering hammer 11 and moves from top to bottom, when the pricker peen of quartering hammer is lived ionogen 6 crust layer on anode carbon block 7 anode scraps, the hypophysis of quartering hammer up and down reciprocatingly impacts the pricker hammer in cylinder body, the pricker hammering is worn and is broken ionogen, then power-off restoration, drive unit resets, the tong arm of guide rod group locating mechanism is opened and is resetted, the 3rd hydro-cylinder 10 driven brackets 8 of lifting mechanism move downward, and the guide rod group moves away.The anode carbon block ionogen that carries out next guide rod group according to said process is broken.

Claims (7)

1. an automatic pulverizing is hammered into shape, it is characterized in that: it comprises frame (1), quartering hammer (11) and drive unit and Controlling System, drive unit is comprised of the first hydro-cylinder (14), track and rail bracket (12), track tilts to be installed in the sidepiece of frame, has a slanted angle between the top board of track and frame, rail bracket is installed in orbit, and the first hydro-cylinder is installed on the frame, and the piston rod end of the first hydro-cylinder is connected with rail bracket by union lever (13); Quartering hammer is installed on the rail bracket; Quartering hammer, drive unit link to each other with Controlling System.
2. automatic pulverizing according to claim 1 is hammered into shape, and it is characterized in that: the framework of its frame (1) is welded by shaped steel, and the framework outer setting has the sealing steel plate.
3. automatic pulverizing according to claim 1 is hammered into shape, and it is characterized in that: each side of its frame (1) is provided with at least one quartering hammer and drive unit thereof.
4. automatic pulverizing according to claim 1 is hammered into shape, and it is characterized in that: it also comprises guide rod group locating mechanism and the lifting mechanism that is installed on the frame (1).
5. automatic pulverizing according to claim 4 is hammered into shape, it is characterized in that: its guide rod group locating mechanism mainly is comprised of bearing (3) and the second hydro-cylinder (2) and the tong arm (4) that are installed on the bearing, bearing is fixedly mounted on the frame (1), and the piston rod of the second hydro-cylinder is connected with tong arm.
6. automatic pulverizing according to claim 4 is hammered into shape, it is characterized in that: its lifting mechanism mainly is comprised of the 3rd hydro-cylinder (10), connecting rod (9) and carriage (8), on frame, the piston rod of the 3rd hydro-cylinder is connected with carriage by connecting rod the 3rd hydro-cylinder by its floor installation.
7. automatic pulverizing according to claim 1 is hammered into shape, and it is characterized in that: its Controlling System is the PLC Controlling System.
CN 201220443897 2012-09-03 2012-09-03 Automatic quartering hammer Expired - Fee Related CN202786457U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220443897 CN202786457U (en) 2012-09-03 2012-09-03 Automatic quartering hammer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220443897 CN202786457U (en) 2012-09-03 2012-09-03 Automatic quartering hammer

Publications (1)

Publication Number Publication Date
CN202786457U true CN202786457U (en) 2013-03-13

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Application Number Title Priority Date Filing Date
CN 201220443897 Expired - Fee Related CN202786457U (en) 2012-09-03 2012-09-03 Automatic quartering hammer

Country Status (1)

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CN (1) CN202786457U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107737776A (en) * 2017-11-29 2018-02-27 沈阳汇丰机械有限公司 Anode scrap surface precrushing device
CN114535222A (en) * 2022-04-28 2022-05-27 张家港长力机械有限公司 Surface treatment device for anode scrap crushing

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107737776A (en) * 2017-11-29 2018-02-27 沈阳汇丰机械有限公司 Anode scrap surface precrushing device
CN114535222A (en) * 2022-04-28 2022-05-27 张家港长力机械有限公司 Surface treatment device for anode scrap crushing

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130313

Termination date: 20150903

EXPY Termination of patent right or utility model