CN201154436Y - Apparatus for assembling lighter exhaust valve assemblies - Google Patents

Apparatus for assembling lighter exhaust valve assemblies Download PDF

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Publication number
CN201154436Y
CN201154436Y CNU200720311182XU CN200720311182U CN201154436Y CN 201154436 Y CN201154436 Y CN 201154436Y CN U200720311182X U CNU200720311182X U CN U200720311182XU CN 200720311182 U CN200720311182 U CN 200720311182U CN 201154436 Y CN201154436 Y CN 201154436Y
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China
Prior art keywords
assembly
lighter
outlet valve
air outlet
soup stick
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Expired - Lifetime
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CNU200720311182XU
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Chinese (zh)
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陶央群
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Individual
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Individual
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Priority to CNU200720311182XU priority Critical patent/CN201154436Y/en
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Expired - Lifetime legal-status Critical Current

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Abstract

The utility model provides a following assembly device of a gas outlet valve component: the interior of a mounting port of a gas outlet valve in a lighter component is serially combined with a zinc sleeve component, a suction rod component, a sponge component and the gas outlet valve according to the control of a control part, thus manufacturing the gas outlet valve component of the lighter, automatically sensing whether the working procedures have faults or not and noticing an operator, replacing the assembly procedure of the lighter component which is mainly dependent on manual operation, achieving the automation, further improving the productivity, reducing the defective rate and improving the quality stability.

Description

Lighter valve module apparatus for assembling
Technical field
The utility model relates to a kind of lighter valve module apparatus for assembling, relates to the lighter valve module apparatus for assembling of automation in more detail.
Background technology
Recently along with the development rapidly of economy, income level also improves, and the match that is used to light a fire is in the past substituted by lighter gradually thereupon.This lighter is cheap, can use easily, therefore is not only the smoker, and the non-smoker also is extensive use of.
The structure member of lighter is little, its assembling process complexity, and therefore most manufacturing process depends on handwork, and the lighter quality stability of artificial assembling is poor, is difficult for by the ISO9994 standard.And developed country is more and more stricter to the quality requirement of lighter, and is therefore, also more and more higher to the requirement of lighter manufacturer.
In order to adapt to the lighter standard-required that improves constantly, need make the automation of lighter manufacturing process, reduce percent defective, improve quality stability and productivity ratio.
Normally used lighter comprises: oil groove, and it is used for preserving fuel gas, generally is butane, propane and butane, propane mist; The air outlet valve assembly, it is arranged on oil groove top, carries out the function of the fuel gas that discharges oil groove inside; Skid plate, an end is connected to the air-out needle of air outlet valve assembly, and the other end is the lifting air-out needle under the button effect, discharges the fuel gas in the oil groove; Ignition module, it is arranged on oil groove top, lights the fuel gas that discharges from air outlet valve; And the flame adjustable ring, it is combined in the top of air outlet valve assembly; Button assembly, it is used for operating lights lighter.
Here, the air outlet valve assembly comprises: the zinc grip assembly, and it is used for quickening the fuel gas gasification; The soup stick assembly, it is the path that the LFG body of oil groove inside passes through; The sponge assembly, it will be stored in the sponge via the LFG body that the soup stick assembly is supplied with; And air outlet valve, its LFG body that will be stored in the sponge assembly discharges to top with gaseous state.
Assembling is made of following operation the operation of the air outlet valve assembly that multiple parts like this constitute; Air outlet valve installing port in the lighter assembly inserts zinc grip assembly, soup stick assembly, sponge assembly and air outlet valve in order, and the threaded portion of the air outlet valve upper end that is formed on air outlet valve is screwed togather with the screwed hole that is formed on air outlet valve installing port top.
Therefore but existing lighter assembly assembling procedure major part depends on handwork, has low etc. the problem of speed of production is slow, needs are a large amount of labour cost, percent defective height, quality stability, productivity ratio.
The utility model content
The purpose of this utility model is to solve existing problem in the air outlet valve assembly assembling procedure of above-mentioned prior art.Be that the purpose of this utility model is, following air outlet valve assembly apparatus for assembling is provided: according to the inside that is controlled at the air outlet valve installing port in the lighter assembly of control part in order in conjunction with zinc grip assembly, soup stick assembly, sponge assembly and air outlet valve, thereby produce the lighter valve module, and mistake that can each operation operation of automation perception whether and circular give the operator, thereby the lighter assembly assembling procedure that replaces existing main dependence handwork, make its automation, thereby boost productivity, reduce defect rate, stability improves the quality.
Have the utility model that is used to realize the above-mentioned purpose technological thought, a kind of lighter valve module apparatus for assembling is provided.
A kind of lighter valve module apparatus for assembling, it automatically performs lighter valve module assembling operation, it inserts soup stick assembly, sponge assembly and air outlet valve in order in the air outlet valve installing port of lighter assembly, the threaded portion of air outlet valve upper end is screwed togather with the screwed hole that is formed at air outlet valve installing port top, it is characterized in that, comprising:
Transmit anchor clamps, it is used to carry the lighter assembly;
Transmit guide rail, it makes described transmission anchor clamps touring according to assembling procedure;
The soup stick assembly carries device, carries the soup stick assembly to the lighter assembly that carries on above-mentioned transmission anchor clamps;
The sponge assembly carries device, and it is configured in the rear side that above-mentioned soup stick assembly carries device, carries the sponge assembly to the top of soup stick assembly;
The air outlet valve erector, it is configured in the rear side that above-mentioned sponge assembly carries device, carries and fastening air outlet valve to the top of sponge assembly; And
Controller, it controls the action of above-mentioned transmission guide rail, soup stick assembly lift-launch device, sponge assembly lift-launch device and air outlet valve erector.
Lighter valve module assembling procedure of the present utility model adopts automatic job, and what therefore existence did not need a large amount of labour costs, percent defective is low, quality stability good, productivity ratio is high has a few.
Description of drawings
Fig. 1 is the exhaust valve for lighter assembly assumption diagram of an embodiment of expression the utility model;
Fig. 2 is that expression is according to the transmission anchor clamps of an embodiment of the utility model and the vertical view structure chart of lighter assembly;
Fig. 3 is the overall structure figure of expression according to the lighter valve module apparatus for assembling of an embodiment of the utility model;
Fig. 4 is the zinc grip assembly erecting device structure cutaway view of expression according to the exhaust valve for lighter assembly apparatus of an embodiment of the utility model;
Fig. 5 is the soup stick assembly mounting device structure cutaway view of expression according to the lighter valve module apparatus for assembling of an embodiment of the utility model;
Fig. 6-1 and Fig. 6 the-the 2nd, and expression is according to the sponge assembly adsorbent equipment structure cutaway view of the lighter valve module apparatus for assembling of an embodiment of the utility model;
Fig. 7 is the structure cutaway view of expression when according to the sponge assembly adsorbent equipment of the lighter valve module apparatus for assembling of an embodiment of the utility model the sponge assembly being installed;
Fig. 8-1 and Fig. 8 the-the 2nd, and expression is according to the air outlet valve clamp device structure cutaway view of the lighter valve module apparatus for assembling of an embodiment of the utility model;
The exhaust valve for lighter modular construction cutaway view of Fig. 9 after to be expression according to the lighter valve module apparatus for assembling of an embodiment of the utility model finish air outlet valve and install.
The specific embodiment
Describe preferred embodiment of the present utility model with reference to the accompanying drawings in detail.
As shown in Figure 1 and Figure 2, lighter valve module apparatus for assembling according to an embodiment of the utility model, be that air outlet valve installing port 2 inside in lighter assembly 1 are in order in conjunction with zinc grip assembly 3, soup stick assembly 4, sponge assembly 5 and air outlet valve 6, thereby produce the lighter valve module, this device uses the transmission anchor clamps 7 that are formed with a plurality of internal side wall, make and once just can carry a plurality of lighter assemblies 1, and the parts that carry on transmission anchor clamps 7 are carried out each operation as a work unit.
As Fig. 2, shown in Figure 3, the lighter valve module apparatus for assembling according to an embodiment of the utility model comprises: transmit anchor clamps 7, it is used to carry lighter assembly 1; Transmit guide rail 8, it is touring according to assembling procedure with above-mentioned transmission anchor clamps 7; Connecting gear, it transmits above-mentioned transmission anchor clamps 7 along above-mentioned transmission guide rail 8; The zinc grip assembly carries device 100, carries zinc grip assembly 3 to carrying at the above-mentioned lighter assembly of narrating on the anchor clamps 71; The soup stick assembly carries device 200, and it is configured in the rear side that above-mentioned zinc grip assembly carries device 100, carries soup stick assembly 4 to the top of zinc grip assembly; The sponge assembly carries device 300, and it is configured in the rear side that above-mentioned soup stick assembly carries device 200, carries sponge assembly 5 to the top of soup stick assembly; Air outlet valve erector 400, it is configured in the rear side that above-mentioned sponge assembly carries device 300, carries and fastening air outlet valve 6 to the top of sponge assembly; And control part 500, it controls the action of above-mentioned connecting gear, zinc grip assembly lift-launch device 100, soup stick assembly lift-launch device 200, sponge assembly lift-launch device 300 and air outlet valve erector 400.
Transmit the path that guide rail 8 is configured to form according to whole assembling procedure the chain annular.In addition, at the two ends that the chain annular transmits the formed path of guide rail, the configuration connecting gear, its transmission anchor clamps 7 that will be sent to the relevant position are pushed the direction vertical with the direction that sends to, thereby make the transmission anchor clamps 7 that transmit on the chain annular channels and come enter or leave this flow chart to vertical direction change path.
According to assembling procedure, describe each the operation device that constitutes according to the chain lighter valve module apparatus for assembling of present embodiment in detail below.
(the zinc grip assembly carries device 100)
As shown in Figure 3, Figure 4, the zinc grip assembly carries device 100 by being constituted as lower unit: zinc grip assembly supply unit 101, and it supplies with the zinc grip assembly of storage; Chute 102, it transmits the zinc grip assembly of accepting from zinc grip assembly supply unit 101 in order; And lighter assembly device for positioning and securing 103, be used for the accurate positioning and fixing of lighter assembly; Zinc grip assembly erecting device 104, comprise zinc grip assembly stationary positioned device 105, zinc grip assembly stationary positioned device drive unit 106, zinc grip assembly drop shot 107, zinc grip assembly drop shot up-down drive device 108 is in the air outlet valve installing hole 2 that the zinc grip assembly is through slip into the lighter assembly in the drop shot.
Here, zinc grip assembly supply unit 101 has the zinc grip assembly storage portion of a large amount of zinc grip assemblies by storage and utilizes and self vibrate and will constitute from the hopper that the zinc grip assembly that zinc grip assembly storage portion accepts is arranged in order and supplied with to chute.
After checkout gear 109 detects the zinc grip assembly of coming from chute 102 and arrives zinc grip assembly stationary positioned device 105, drive drop shot up-down drive device 108, drop shot 107 is moved down, pass the through hole in the zinc grip assembly, drive zinc grip assembly stationary positioned device drive unit 106 then, make to move behind the zinc grip assembly stationary positioned device 105 and unclamp, the zinc grip assembly that is through in the drop shot 107 slips in the air outlet valve installing hole of lighter assembly along drop shot 107.
Here, described drive unit is preferably cylinder driver, or watches the auxiliary electrode drive unit.
(the soup stick assembly carries device 200)
As Fig. 3, shown in Figure 5, the soup stick assembly carries device 200 by being constituted as lower unit: soup stick assembly supply unit 201, and it supplies with the soup stick assembly of storage; Chute 202, it transmits the soup stick assembly of accepting from soup stick assembly supply unit in order; And lighter assembly device for positioning and securing, be used for the accurate positioning and fixing of lighter assembly; Soup stick assembly mounting device 203 comprises soup stick assembly locating and detecting device 204, and fagging 205 under the soup stick assembly, fagging drive unit 206 under the soup stick, slide opening 207 under the soup stick assembly, make the soup stick assembly after fagging under the soup stick assembly is thrown off, and fall on the zinc grip assembly of lighter assembly by following slide opening.
Here, soup stick assembly supply unit 201 has the soup stick assembly storage portion of a large amount of soup stick assemblies by storage and utilizes and self vibrate and will constitute from the hopper that the soup stick assembly that soup stick assembly storage portion accepts is arranged in order and supplied with to chute.
Soup stick assembly locating and detecting device 204 detects behind the soup stick assembly in-position that chute 202 is come, fagging drive unit 206 drives under the soup stick assembly, the soup stick assembly is communicated with slide opening 207 under the soup stick assembly, the soup stick assembly falls on the zinc grip assembly of lighter assembly by following slide opening 207, and then fagging drive unit 206 under the reverse drive soup stick assembly, make slide opening 207 sealings under the soup stick assembly, soup stick assembly in the chute arrives the soup stick component mounting position by vibration once more then, carries out installation action next time.
Here, described drive unit is preferably cylinder driver, or watches the auxiliary electrode drive unit.
(the sponge assembly carries device 300)
As Fig. 3, Fig. 6-1 and Fig. 6-2 and shown in Figure 7, the sponge assembly carries device 300 by constituting as lower unit: sponge assembly supply unit 301, and it supplies with the sponge assembly of storage; Chute 302, it will transmit in order from the sponge assembly that sponge assembly supply unit is accepted; And lighter assembly device for positioning and securing, be used for the accurate positioning and fixing of lighter assembly; Sponge assembly mounting device 303, comprise sponge assembly adsorbent equipment 304, sponge assembly adsorbent equipment moves horizontally drive unit 305, the vertical mobile drive deivce 306 of sponge assembly adsorbent equipment, arrive the sponge assembly of installation site by vacuum suction, move horizontally drive unit 305 by sponge assembly adsorbent equipment then, move to the top of lighter assembly, sponge assembly adsorbent equipment is closed sponge assembly adsorbent equipment 304 the sponge assembly is fallen on the soup stick assembly of lighter assembly after moving down by the vertical mobile drive deivce 306 of sponge assembly adsorbent equipment.
Here, sponge assembly supply unit 301 is by constituting as lower unit: sponge assembly storage portion, and its storage has a large amount of sponge assemblies; And hopper, it utilizes and self vibrates and will arrange in order and supply with to chute from the sponge assembly that sponge assembly storage portion accepts.
Here, checkout gear 307 detects the sponge assembly in-position of coming from chute 302, open sponge assembly adsorbent equipment 304, make the sponge assembly under vacuum action, be adsorbed in sponge assembly adsorbent equipment 304, then, sponge assembly adsorbent equipment 304 moves horizontally the top that drive unit 305 moves to the lighter assembly by sponge assembly adsorbent equipment, make the sponge assembly of absorption just in time be positioned at the lighter assembly the soup stick assembly directly over, then, by the vertical mobile drive deivce 306 of sponge assembly adsorbent equipment, move down sponge assembly adsorbent equipment 304, close sponge assembly adsorbent equipment 304, make the sponge assembly of absorption break away from absorption, on the soup stick assembly of the lighter assembly under falling into.
Here, described drive unit is preferably cylinder driver, or watches the auxiliary electrode drive unit.
(air outlet valve erector 400)
As Fig. 3, Fig. 8-1 and Fig. 8-2 and shown in Figure 9, air outlet valve erector 400 is by constituting as lower unit: air outlet valve supply unit 401, and it supplies with the air outlet valve assembly of storage; Chute 402, it will transmit in order from the air outlet valve assembly that the air outlet valve supply unit is accepted; And lighter assembly device for positioning and securing, be used for the accurate positioning and fixing of lighter assembly; Air outlet valve erecting device 402, comprise air outlet valve gripping winding device 403, air outlet valve gripping winding device moves horizontally drive unit 404, the vertical mobile drive deivce 405 of air outlet valve gripping winding device, by the internal tooth casing 406 of air outlet valve gripping winding device 403 and the threaded engagement of air outlet valve, extract air outlet valve, move horizontally drive unit 404 by air outlet valve gripping winding device then, move to the top of lighter assembly, air outlet valve gripping winding device, after moving down by the vertical mobile drive deivce 405 of air outlet valve gripping winding device, air outlet valve is tightened in the air outlet valve installing hole of lighter assembly by screwing drive unit.
Here, carry device as foregoing sponge, the air outlet valve supply unit also can be made of the hopper that utilizes vibration work.
Here, checkout gear 407 detects the air outlet valve in-position of coming from chute 402, open air outlet valve gripping winding device 403, by the threaded engagement of internal tooth casing 406 with air outlet valve, extract air outlet valve, move horizontally drive unit 404 by air outlet valve gripping winding device then, move to the top of lighter assembly, air outlet valve gripping winding device, after moving down by the vertical mobile drive deivce 405 of air outlet valve gripping winding device, air outlet valve is tightened in the air outlet valve installing hole of lighter assembly by screwing drive unit.
The utility model discussed above is not limited to previous embodiment and accompanying drawing, can carry out various replacements, distortion and change in the scope that does not break away from the utility model technological thought, this is self-evident for the technical staff who has general knowledge in the technical field under the utility model.

Claims (11)

1. lighter valve module apparatus for assembling, it automatically performs lighter valve module assembling operation, it inserts soup stick assembly, sponge assembly and air outlet valve in order in the air outlet valve installing port of lighter assembly, the threaded portion of air outlet valve upper end is screwed togather with the screwed hole that is formed at air outlet valve installing port top, it is characterized in that, comprising:
Transmit anchor clamps, it is used to carry the lighter assembly;
Transmit guide rail, it makes described transmission anchor clamps touring according to assembling procedure;
The soup stick assembly carries device, carries the soup stick assembly to the lighter assembly that carries on above-mentioned transmission anchor clamps;
The sponge assembly carries device, and it is configured in the rear side that above-mentioned soup stick assembly carries device, carries the sponge assembly to the top of soup stick assembly;
The air outlet valve erector, it is configured in the rear side that above-mentioned sponge assembly carries device, carries and fastening air outlet valve to the top of sponge assembly; And
Controller, it controls the action of above-mentioned transmission guide rail, soup stick assembly lift-launch device, sponge assembly lift-launch device and air outlet valve erector.
2. a kind of lighter valve module apparatus for assembling according to claim 1 is characterized in that, further comprises:
The zinc grip assembly carries device, and it is configured in the rear side that above-mentioned lighter assembly carries device, and above-mentioned soup stick assembly carries the front side of device, carries the zinc grip assembly to the lighter assembly that carries on above-mentioned transmission anchor clamps.
3. a kind of lighter valve module apparatus for assembling according to claim 2 is characterized in that, the zinc grip assembly carries device by being constituted as lower unit:
Zinc grip assembly supply unit, it supplies with the zinc grip assembly of storage;
Chute, it transmits the zinc grip assembly of accepting from zinc grip assembly supply unit in order;
Zinc grip assembly erecting device comprises zinc grip assembly stationary positioned device, zinc grip assembly stationary positioned device drive unit, zinc grip assembly drop shot, zinc grip assembly drop shot up-down drive device.
4. a kind of lighter valve module apparatus for assembling according to claim 3 is characterized in that, the zinc grip assembly carries device and also comprises lighter assembly device for positioning and securing, is used for the accurate positioning and fixing of lighter assembly.
5. according to claim 1,2,3 or 4 described a kind of lighter valve module apparatus for assembling, it is characterized in that above-mentioned soup stick assembly carries device by constituting as lower unit:
Soup stick assembly supply unit, it comprises hopper, this hopper utilizes self to vibrate the soup stick assembly of inside is arranged in order and supplied with;
Chute, it transmits the soup stick assembly of accepting from above-mentioned soup stick assembly supply unit in order;
The soup stick assembly mounting device comprises soup stick assembly locating and detecting device, fagging under the soup stick assembly, fagging drive unit under the soup stick, slide opening under the soup stick assembly.
6. a kind of lighter valve module apparatus for assembling according to claim 5 is characterized in that, the zinc grip assembly carries device and also comprises lighter assembly device for positioning and securing, is used for the accurate positioning and fixing of lighter assembly.
7. according to claim 1,2,3 or 4 described a kind of lighter valve module apparatus for assembling, it is characterized in that the sponge assembly carries device by constituting as lower unit:
Sponge assembly supply unit, it supplies with the sponge assembly of storage;
Chute, it will transmit in order from the sponge assembly that sponge assembly supply unit is accepted;
The sponge assembly mounting device comprises sponge assembly adsorbent equipment, and sponge assembly adsorbent equipment moves horizontally drive unit, the vertical mobile drive deivce of sponge assembly adsorbent equipment.
8. a kind of lighter valve module apparatus for assembling according to claim 7 is characterized in that, the zinc grip assembly carries device and also comprises lighter assembly device for positioning and securing, is used for the accurate positioning and fixing of lighter assembly.
9. according to claim 1,2,3 or 4 described a kind of lighter valve module apparatus for assembling, it is characterized in that the air outlet valve erector is by constituting as lower unit:
The air outlet valve supply unit, it supplies with the air outlet valve assembly of storage;
Chute, it will transmit in order from the air outlet valve assembly that the air outlet valve supply unit is accepted;
The air outlet valve erecting device comprises air outlet valve gripping winding device, and air outlet valve gripping winding device moves horizontally drive unit, the vertical mobile drive deivce of air outlet valve gripping winding device.
10. a kind of lighter valve module apparatus for assembling according to claim 9 is characterized in that, the internal tooth casing with the gripping of air outlet valve threaded engagement is arranged in the described air outlet valve gripping winding device.
11. a kind of lighter valve module apparatus for assembling according to claim 9 is characterized in that, the zinc grip assembly carries device and also comprises lighter assembly device for positioning and securing, is used for the accurate positioning and fixing of lighter assembly.
CNU200720311182XU 2007-12-30 2007-12-30 Apparatus for assembling lighter exhaust valve assemblies Expired - Lifetime CN201154436Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU200720311182XU CN201154436Y (en) 2007-12-30 2007-12-30 Apparatus for assembling lighter exhaust valve assemblies

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU200720311182XU CN201154436Y (en) 2007-12-30 2007-12-30 Apparatus for assembling lighter exhaust valve assemblies

Publications (1)

Publication Number Publication Date
CN201154436Y true CN201154436Y (en) 2008-11-26

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Application Number Title Priority Date Filing Date
CNU200720311182XU Expired - Lifetime CN201154436Y (en) 2007-12-30 2007-12-30 Apparatus for assembling lighter exhaust valve assemblies

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106624769A (en) * 2015-10-30 2017-05-10 上海新莲泵阀有限公司 Mounting method for double-valve-seat gate valve
CN113352098A (en) * 2021-07-01 2021-09-07 慈溪沃胜自动化设备厂 A automatic kludge for lighter
CN113997070A (en) * 2021-11-08 2022-02-01 浙江百诚烟具有限公司 Lighter assembling tool and using method thereof

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106624769A (en) * 2015-10-30 2017-05-10 上海新莲泵阀有限公司 Mounting method for double-valve-seat gate valve
CN106624769B (en) * 2015-10-30 2019-01-08 上海新莲泵阀有限公司 Double-valve-seat flashboard valve installation method
CN113352098A (en) * 2021-07-01 2021-09-07 慈溪沃胜自动化设备厂 A automatic kludge for lighter
CN113997070A (en) * 2021-11-08 2022-02-01 浙江百诚烟具有限公司 Lighter assembling tool and using method thereof
CN113997070B (en) * 2021-11-08 2022-11-29 浙江百诚烟具有限公司 Lighter assembling tool and using method thereof

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Granted publication date: 20081126