CN113997070B - Lighter assembling tool and using method thereof - Google Patents
Lighter assembling tool and using method thereof Download PDFInfo
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- CN113997070B CN113997070B CN202111310766.6A CN202111310766A CN113997070B CN 113997070 B CN113997070 B CN 113997070B CN 202111310766 A CN202111310766 A CN 202111310766A CN 113997070 B CN113997070 B CN 113997070B
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- air outlet
- outlet valve
- air
- sponge
- tooling plate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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- Mechanical Engineering (AREA)
- Self-Closing Valves And Venting Or Aerating Valves (AREA)
- Lighters Containing Fuel (AREA)
Abstract
The invention discloses a lighter assembling tool, which comprises: the sponge installation tool comprises a T-shaped support frame, and an air outlet valve first tool disc and a sponge guide tool disc which are sequentially sleeved on a web member of the T-shaped support frame, wherein the air outlet valve first tool disc is provided with a plurality of air outlet valve inlet end positioning holes, and the sponge guide tool disc is provided with a plurality of sponge installation holes; the air outlet pipe mounting tool comprises a supporting base, and an air outlet valve second tool disc and an air outlet valve third tool disc which are sequentially sleeved on the convex columns of the supporting base, wherein the air outlet valve second tool disc is provided with a plurality of air outlet valve air outlet end positioning holes, and the air outlet valve third tool disc is provided with a plurality of air outlet valve air inlet end matching holes; the air outlet assembly mounting tool comprises a seat stand and a movable guide post which is arranged on the seat stand in a floating manner; the gas tank placing plate is provided with a plurality of placing grooves. The invention has the advantages of convenient lighter body installation, high working efficiency and easy control of installation precision.
Description
Technical Field
The invention relates to the technical field of lighter assembly, in particular to a lighter assembly tool and a using method thereof.
Background
The lighter is a living article, smokers need the lighter, each household basically has one lighter, the lighters used in large quantities are usually disposable lighters, the disposable lighters are discarded after the gas is used up, a large amount of resource waste is caused, and the disposable lighters are usually made of transparent plastics and have lower grade; in order to solve the problems, reusable metal lighters are developed, at present, the lighters are assembled in a factory in a large batch, and special assembling equipment is high in cost and only suitable for a few specifications, so that the lighters are generally assembled one by means of tools, the same assembling work is repeatedly completed, workers are easy to fatigue after working for a long time, certain damage is caused to human bodies, the fatigue work can not only cause low production efficiency, but also easily cause the problems of sponge neglected loading, eccentricity and the like, and the quality of the lighters is unstable due to the fact that manual assembling precision is difficult to control.
Disclosure of Invention
In view of the above, the present invention provides a lighter assembly tool and a method for using the same, so as to solve the above technical problems.
In order to achieve the purpose, the invention provides the following technical scheme:
a lighter assembly tool, comprising:
the sponge mounting tool comprises a T-shaped support frame, and a first air outlet valve tool disc and a sponge guiding tool disc which are sequentially detachably sleeved on a web member of the T-shaped support frame, wherein the first air outlet valve tool disc is provided with a plurality of air outlet valve air inlet end positioning holes which are distributed in an annular manner, and the sponge guiding tool disc is provided with a plurality of sponge mounting holes which are distributed in an annular manner and correspond to all the air outlet valve air inlet end positioning holes one to one;
the gas outlet pipe mounting tool comprises a supporting base, a gas outlet valve second tool disc and a gas outlet valve third tool disc, wherein the gas outlet valve second tool disc and the gas outlet valve third tool disc are sequentially detachably sleeved on a convex column of the supporting base, the gas outlet valve second tool disc is provided with a plurality of gas outlet valve gas outlet end positioning holes which are distributed in an annular mode, the gas outlet valve third tool disc is provided with a plurality of gas outlet valve gas inlet end matching holes which are distributed in an annular mode and correspond to all the gas outlet end positioning holes in a one-to-one mode, and the gas outlet valve gas inlet end matching holes are used for mounting and guiding a gas outlet pipe of a gas outlet assembly of the lighter;
the gas outlet assembly mounting tool comprises a seat stand and a movable guide post which is arranged on the seat stand in a floating manner, and the movable guide post is used for guiding and positioning the gas outlet assembly;
the gas box placing disc is provided with a plurality of placing grooves, and a plurality of gas box bottom covers of the lighters are placed upwards in order by utilizing the placing grooves so as to facilitate installation of the gas inlet adjusting rods.
Furthermore, the side wall of the positioning hole at the air inlet end of the air outlet valve, the side wall of the sponge mounting hole, the side wall of the positioning hole at the air outlet end of the air outlet valve and the side wall of the matching hole at the air inlet end of the air outlet valve are respectively provided with a cutting seam, and the cutting seams extend to the peripheral surface of the corresponding tooling plate.
Furthermore, the cutting slits are arranged along the radial direction of the corresponding tool disc.
Furthermore, the supporting base further comprises a base plate, a concave cavity is formed in the top surface of the base plate, the convex column is fixedly connected with the inner bottom surface of the concave cavity, the second tooling plate of the air outlet valve is attached to the top surface of the base plate, and the matching hole of the air inlet end of the air outlet valve is communicated with the concave cavity.
Furthermore, the seat platform is provided with a step hole, the movable guide post is in sliding fit with the step hole, a spring is further arranged in the step hole, and the spring is limited between the plug and the inner end face of the movable guide post by the plug in threaded connection with the large opening end of the step hole.
Furthermore, a pin shaft is arranged on the first tooling plate of the air outlet valve, and a jack which is connected with the pin shaft in an inserting manner is arranged on the sponge guiding tooling plate; and the air outlet valve second tooling plate is provided with a limiting column, and the air outlet valve third tooling plate is provided with a limiting hole matched with the limiting column.
Furthermore, the air outlet component also comprises a first screw driver matched with an air outlet valve of the air outlet component and a second screw driver matched with the air inlet adjusting rod.
In order to further explain above-mentioned lighter equipment frock, this application discloses another technical scheme:
the use method of the lighter assembly tool comprises the following steps:
s01, respectively inserting the air inlet ends of a plurality of air outlet valves into corresponding air inlet end positioning holes of the air outlet valves on a first tooling plate of the air outlet valves;
s02, sleeving a first tooling plate of an air outlet valve provided with an air outlet valve on a web member of a T-shaped support frame to enable the air outlet valve to be inverted, sleeving a sponge guiding tooling plate on the web member of the T-shaped support frame, and enabling a positioning hole at the air inlet end of the air outlet valve to correspond to a plurality of sponge mounting holes on the sponge guiding tooling plate one by one;
s03, synchronously rotating the first tooling plate of the air outlet valve and the sponge guiding tooling plate, sequentially placing the sponges into corresponding sponge mounting holes one by one, and simultaneously and respectively placing a plurality of sponges into air inlets of the corresponding air outlet valves by using a pressing tool;
s04, sleeving a second gas outlet valve tooling plate on a convex column of a support base, and sequentially inserting gas outlet ends of a plurality of gas outlet valves provided with sponges into corresponding gas outlet end positioning holes of the gas outlet valves on the second gas outlet valve tooling plate one by one to enable the gas outlet valves to be inverted; sleeving a third tooling plate of the air outlet valve on the convex column of the support base, and inserting and mounting a plurality of air inlet end matching holes of the air outlet valve on the third tooling plate of the air outlet valve with the corresponding air inlet ends of the air outlet valves respectively;
s05, synchronously rotating the second tooling plate of the air outlet valve and the third tooling plate of the air outlet valve, sequentially placing air outlet pipes into corresponding air inlet end matching holes of the air outlet valve one by one, and simultaneously and respectively matching and connecting a plurality of air outlet pipes with the air inlet ends of the corresponding air outlet valves by using a pressing tool to form a plurality of air outlet assemblies, wherein the air outlet pipes are sleeved on the outer sides of the air outlet valves;
s06, placing an air box on a seat stand of an air outlet assembly mounting tool, then placing the air outlet assembly into an air outlet assembly mounting through hole of the air box, inserting a movable guide post which is arranged on the seat stand in a floating mode into an air outlet pipe of the air outlet assembly for guiding, and then enabling the air outlet assembly and the air box to be mounted in a threaded mode through a first screwdriver;
s07, placing a plurality of air box bottom covers provided with the air outlet assemblies on the air box placing plate in an upward and orderly manner, and sequentially installing a plurality of air inlet adjusting rods by using a second screwdriver to complete the installation of a lighter body, wherein the inner ends of the air inlet adjusting rods are in threaded installation with air inlets corresponding to the air outlet valves.
Furtherly, screwdriver one is electric screwdriver, electric screwdriver's tip has dodges the cavity and is located dodge cavity outer lane and two relative blocks protruding, block protruding can with be located the bayonet socket cooperation of the correspondence on the air outlet valve.
Furthermore, the screwdriver comprises an electric screwdriver and a limiting sleeve which is arranged on the electric screwdriver in a position-adjustable sleeved mode, the end portion of the electric screwdriver is provided with a linear protrusion matched with a linear groove in the end portion of the air inlet adjusting rod, and the limiting sleeve is used for adjusting the extending length of the air inlet adjusting rod after installation is completed.
The technical scheme can show that the invention has the advantages that:
1. the first tooling plate of the air outlet valve and the sponge guiding tooling plate are synchronously rotated, the sponge can be placed by two hands simultaneously when being placed, the working efficiency is high, and the one-time checking of whether the sponge is installed correctly or not and whether the sponge is not installed is carried out once when the one-time checking tooling plate is filled;
2. the third tooling plate of the air outlet valve is used for guiding the air outlet pipe, so that the installation concentricity of the air outlet pipe is better, the installation of a plurality of air outlet components is completed by a pressing tool at one time, the single manual operation is replaced, the manual operation intensity is reduced, and the efficiency is improved;
3. the air outlet assembly mounting tool is matched with the screwdriver I, and the movable guide post enables the concentricity of the air outlet assembly and the air outlet assembly mounting through hole of the air box to be higher, the manual operation intensity is reduced, and the efficiency is improved;
4. utilize the gas tank to put the dish and the cooperation of screwdriver two, realize that whole dish once only accomplishes the air inlet adjusting lever installation in succession, reduce manual work intensity raise the efficiency, and the overhanging length of air inlet adjusting lever is more accurate than artifical bare-handed soon.
In addition to the objects, features and advantages described above, other objects, features and advantages of the present invention are also provided. The present invention will be described in further detail below with reference to the drawings.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic structural view of the sponge installation tool of the present invention.
Fig. 2 is a plan view of a first tooling plate of an air outlet valve of the sponge mounting tooling of the present invention.
Fig. 3 is a plan view of a sponge guide tool plate of the sponge mounting tool of the present invention.
Fig. 4 is a schematic structural view of the air outlet pipe mounting tool of the present invention.
Fig. 5 is a plan view of a second tooling plate of the air outlet valve of the air outlet pipe mounting tooling of the invention.
Fig. 6 is a plan view of a third tooling plate of the air outlet valve of the air outlet pipe mounting tooling of the invention.
Fig. 7 is a schematic view of the installation of the air outlet assembly of the present invention.
Fig. 8 is a top view of the air box tray of the present invention.
Fig. 9 is a cross-sectional view of the air box tray of the present invention.
Fig. 10 is a schematic structural view of a second screwdriver according to the present invention.
FIG. 11 is a schematic diagram of the relationship between the air box and the air inlet tuning rod of the present invention.
List of reference numbers: the gas outlet valve assembly comprises a first gas outlet valve tooling plate 1, a gas outlet valve gas inlet end positioning hole 11, a cutting seam 12, a first mounting hole 13, a sponge guide tooling plate 2, a sponge mounting hole 21, a second mounting hole 22, a T-shaped support frame 3, a support base 4, a chassis 41, a cavity 42, a convex column 43, a gas outlet valve second tooling plate 5, a limiting column 51, a gas outlet valve gas outlet end positioning hole 52, a third mounting hole 53, a gas outlet valve third tooling plate 6, a fourth mounting hole 61, a limiting hole 62, a gas outlet valve gas inlet end matching hole 63, a gas outlet assembly mounting tooling 7, a seat table 71, a plug 72, a movable guide column 73, a spring 74, an electric screwdriver 8, a yielding cavity 81, a clamping convex 82, a straight convex 83, a limiting sleeve 84, a fixing screw 85, a gas box placing plate 9, a placing groove 91, a lighter 10, a gas box 101, a gas outlet assembly 102, a gas outlet valve 1021, a bayonet 10211, a gas outlet pipe 1022 and a gas inlet adjusting rod 103.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
Referring to fig. 1 to 11, the present application is further described, as shown in fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, fig. 6, fig. 7, fig. 8, fig. 9, fig. 10, and fig. 11, a lighter assembly tool includes a sponge mounting tool, an air outlet pipe mounting tool, an air outlet component mounting tool 7, and an air box placing disc 9, the sponge mounting tool includes a T-shaped support frame 3, and an air outlet valve first tool disc 1 and a sponge guiding tool disc 2 that are sequentially and detachably sleeved on a web member of the T-shaped support frame 3, the air outlet valve first tool disc 1 has a plurality of air outlet valve air inlet end positioning holes 11 that are annularly distributed, the sponge guiding tool disc 2 has a plurality of sponge mounting holes 21 that are annularly distributed and correspond to all the air outlet valve air inlet end positioning holes 11 one to one, the air outlet valve air inlet end positioning holes 11 are used for positioning and mounting of the air outlet valve 1021, the sponge mounting holes 21 are used for sponge mounting and positioning and can realize quick mounting of the sponge; the outlet pipe mounting tool comprises a support base 4, and an outlet valve second tooling plate 5 and an outlet valve third tooling plate 6 which are sequentially detachably sleeved on a convex column 43 of the support base 4, wherein the outlet valve second tooling plate 5 is provided with a plurality of annularly distributed outlet valve outlet end positioning holes 52, the outlet valve outlet end positioning holes 52 are used for positioning and mounting an outlet valve 1021, the outlet valve third tooling plate 6 is provided with a plurality of annularly distributed outlet valve inlet end matching holes 63 which are in one-to-one correspondence with all the outlet valve outlet end positioning holes 52, and the outlet valve inlet end matching holes 63 are used for mounting and guiding an outlet pipe 1022 of an outlet assembly 102 of the lighter 10, so that the outlet pipe 1022 can be conveniently and quickly mounted in a correct alignment manner, and the quality is prevented from being influenced by the mounting deviation; the gas outlet assembly mounting tool 7 comprises a seat 71 and a movable guide column 73 which is arranged on the seat 71 in a floating manner, wherein the movable guide column 73 is used for guiding and positioning the gas outlet assembly 102, so that the concentricity of the gas outlet assembly 102 and a gas outlet assembly mounting through hole of a gas box 101 of the lighter 10 is high, and the mounting reliability is prevented from being influenced by gas leakage or thread slipping during normal mounting; the gas tank placing plate 9 is provided with a plurality of placing grooves 91, the placing grooves 91 are distributed in parallel, the placing grooves 91 are used for enabling a plurality of gas tank 101 bottom covers of the lighters 10 to be placed upwards in order to enable the whole gas tank 101 to complete the installation of the gas inlet adjusting rod 103 one by one, the installation of the lighters is completed, the structure of the gas inlet adjusting rod 103 refers to CN 201922509, and the novel copper component assembly with the exhaust function has the functions of inflation and gas outlet adjustment.
Preferably, in order to avoid the sponge neglected loading or excessive loading, a pin shaft is arranged on the first tooling plate 1 of the air outlet valve, and a jack connected with the pin shaft in an inserting manner is arranged on the sponge guiding tooling plate 2, so that the first tooling plate 1 of the air outlet valve or the sponge guiding tooling plate 2 is prevented from mutually independent and free rotation to enable the air inlet end positioning hole 11 of the air outlet valve to be staggered with the corresponding sponge mounting hole 21.
Preferably, in order to avoid the difference in concentricity of the air outlet pipe 1022, the air outlet valve second tooling plate 5 is provided with a limiting column 51, and the air outlet valve third tooling plate 6 is provided with a limiting hole 62 matched with the limiting column 51, so that the air outlet valve air outlet end positioning hole 52 and the corresponding air outlet valve air inlet end matching hole 63 are prevented from being dislocated due to mutual independent free rotation of the air outlet valve second tooling plate 5 or the air outlet valve third tooling plate 6, and the air outlet pipe 1022 and the corresponding air outlet valve 1021 are good in installation concentricity.
Preferably, a plurality of positioning holes 11 at the air inlet end of the air outlet valve are uniformly distributed in a ring shape; the positioning holes 52 at the air outlet end of the air outlet valves are uniformly distributed in a ring shape.
The first frock dish 1 of air outlet valve still have with the first mounting hole 13 of web member complex of T type support frame 3, sponge direction frock dish 2 still have with the web member complex second mounting hole 22 of T type support frame 3, air outlet valve second frock dish 5 still have with projection 43 complex third mounting hole 53, air outlet valve third frock dish 6 still have with projection 43 complex fourth mounting hole 61.
As shown in fig. 2, 3, 5 and 6, the side wall of the positioning hole 11 of the inlet end of the outlet valve, the side wall of the sponge mounting hole 21, the side wall of the positioning hole 52 of the outlet valve and the side wall of the mating hole 63 of the inlet end of the outlet valve are respectively provided with a cutting slit 12, the cutting slits 12 extend to the outer peripheral surface of the corresponding tooling plate, and the arrangement of the cutting slits 12 enables the mounting hole and the mating hole to have a certain deformation amount, so as to avoid the extrusion damage to the outlet valve 1021 and the outlet pipe 1022.
Preferably, the slits 12 are formed along the radial direction of the corresponding tool disk, so that the machining thickness is minimized, and the stress is uniform.
As shown in fig. 4, the supporting base 4 further includes a base plate 41, so that the pressing is stable, a concave cavity 42 is formed in the top surface of the base plate 41, the convex column 43 is fixedly connected to the inner bottom surface of the concave cavity 42, the air outlet valve second tooling plate 5 is attached to the top surface of the base plate 41, the air outlet valve inlet end matching hole 63 is communicated with the concave cavity 42, the concave cavity 42 capable of being avoided is arranged, the thickness of the air outlet valve second tooling plate 5 can be reduced, materials are saved, and the tooling weight is reduced.
As shown in fig. 7, the seat 71 has a stepped hole, the movable guide post 73 is in sliding fit with the stepped hole, a spring 74 is further disposed in the stepped hole, the plug 72 in threaded connection with the large opening end of the stepped hole limits the spring 74 between the plug 72 and the inner end surface of the movable guide post 73, so that the movable guide post 73 is arranged in a floating manner, the movable guide post 73 will automatically retract when the air outlet assembly 102 is screwed, and the movable guide post 73 plays a guiding role and does not affect the installation of the air outlet assembly 102.
As shown in fig. 7, 10 and 11, the present application further includes a first screwdriver capable of being matched with the air outlet valve 1021 of the air outlet assembly 102 and a second screwdriver capable of being matched with the air inlet adjusting lever 103, so as to facilitate quick installation of the air outlet assembly 102 and the air inlet adjusting lever 103.
In order to further explain the lighter assembly tool, the application also discloses another technical scheme:
the use method of the lighter assembling tool comprises the following steps:
s01, respectively inserting the air inlet ends of a plurality of air outlet valves 1021 into corresponding air inlet end positioning holes 11 of the air outlet valves on the first tooling plate 1 of the air outlet valves, wherein the air outlet valves 1021 are excessively matched with the air inlet end positioning holes 11 of the air outlet valves;
s02, sleeving a first tooling plate 1 provided with an air outlet valve 1021 on a web member of a T-shaped support frame 3 to enable the air outlet valve to be inverted, sleeving a sponge guiding tooling plate 2 on the web member of the T-shaped support frame 3, and enabling an air inlet end positioning hole 11 of the air outlet valve to correspond to a plurality of sponge mounting holes 21 on the sponge guiding tooling plate 2 one by one;
s03, synchronously rotating the first tooling plate 1 of the air outlet valve and the sponge guiding tooling plate 2, sequentially placing sponges into corresponding sponge mounting holes 21 one by one, and simultaneously and respectively placing a plurality of sponges into air inlets of corresponding air outlet valves 1021 by using a pressing tool;
s04, sleeving the second tooling plate 5 of the air outlet valve on the convex column 43 of the support base 4, and then sequentially inserting the air outlet ends of the plurality of air outlet valves 1021 provided with the sponge into the corresponding air outlet end positioning holes 52 on the second tooling plate 5 of the air outlet valve one by one to enable the air outlet valves 1021 to be inverted; then, the third tooling plate 6 of the air outlet valve is sleeved on the convex column 43 of the support base 4, and a plurality of air outlet valve air inlet end matching holes 63 on the third tooling plate 6 of the air outlet valve are respectively inserted and installed with the corresponding air inlet ends of the air outlet valve 1021, so that the air outlet valve 1021 is accurately positioned;
s05, synchronously rotating the second tooling plate 5 of the air outlet valve and the third tooling plate 6 of the air outlet valve, sequentially placing the air outlet pipes 1022 into the corresponding air inlet end matching holes 63 of the air outlet valve one by one, and simultaneously and respectively matching and connecting the plurality of air outlet pipes 1022 with the air inlet end of the corresponding air outlet valve 1021 by using a pressing tool to form a plurality of air outlet assemblies 102, wherein the air outlet pipes 1022 are sleeved on the outer side of the air outlet valve 1021;
s06, placing the air box 101 on a seat 71 of an air outlet assembly mounting tool 7, then placing the air outlet assembly 102 into an air outlet assembly mounting through hole of the air box 101, inserting a movable guide column 73 which is arranged on the seat 71 in a floating mode into an air outlet pipe 1022 of the air outlet assembly 102 for guiding, and then mounting the air outlet assembly 102 and the air box 101 in a threaded mode by using a first screwdriver;
and S07, orderly placing a plurality of air boxes 101 provided with the air outlet assemblies 102 on the air box placing plate 9 with the bottom covers facing upwards, sequentially installing a plurality of air inlet adjusting rods 103 by using a second screwdriver to complete the installation of the lighter 10, wherein the inner ends of the air inlet adjusting rods 103 are installed with air inlet threads corresponding to the air outlet valve 1021.
As shown in fig. 7, the first screwdriver is an electric screwdriver 8, the end of the electric screwdriver 8 is provided with an avoiding cavity 81 and two opposite clamping protrusions 82 located at the outer ring of the avoiding cavity 81, and the clamping protrusions 82 can be matched with corresponding bayonets 10211 located on the air outlet valve 1021.
As shown in fig. 10, the second screwdriver comprises an electric screwdriver 8 and a position-adjustable limiting sleeve 84 sleeved on the electric screwdriver 8, the end of the electric screwdriver 8 is provided with a linear protrusion 83 matched with a linear groove located on the end of the air inlet adjusting rod 103, and the limiting sleeve 84 is used for adjusting the extending length of the air inlet adjusting rod 103 after installation.
Preferably, the limiting sleeve 84 is slidably sleeved on the end portion corresponding to the electric screwdriver 8, at least one strip-shaped adjusting hole is formed in the side wall of the electric screwdriver 8, the corresponding fixing screw 85 penetrates through the corresponding strip-shaped adjusting hole to be in threaded connection with the corresponding electric screwdriver 8, and when the air inlet adjusting rod 103 is installed, the limiting sleeve 84 is installed when contacting with the bottom surface of the air box 101, so that the extending length precision of the air inlet adjusting rod 103 is convenient to adjust and control.
The present invention has been described in terms of the preferred embodiment, and it is not intended to be limited to the embodiment. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. The use method of the lighter assembling tool is characterized in that the lighter assembling tool comprises the following steps:
the sponge installation tool comprises a T-shaped support frame (3) and a first tooling plate (1) of the air outlet valve and a sponge guide tooling plate (2), wherein the first tooling plate (1) of the air outlet valve and the sponge guide tooling plate (2) are sequentially detachably sleeved on a web member of the T-shaped support frame (3), the first tooling plate (1) of the air outlet valve is provided with a plurality of air inlet end positioning holes (11) which are distributed in an annular manner, and the sponge guide tooling plate (2) is provided with a plurality of sponge installation holes (21) which are distributed in an annular manner and are in one-to-one correspondence with all the air inlet end positioning holes (11) of the air outlet valve;
the gas outlet pipe mounting tool comprises a supporting base (4) and a gas outlet valve second tooling disc (5) and a gas outlet valve third tooling disc (6) which are sequentially detachably sleeved on a convex column (43) of the supporting base (4), wherein the gas outlet valve second tooling disc (5) is provided with a plurality of gas outlet valve gas outlet end positioning holes (52) which are distributed in an annular mode, the gas outlet valve third tooling disc (6) is provided with a plurality of gas outlet valve gas inlet end matching holes (63) which are distributed in an annular mode and correspond to all the gas outlet end positioning holes (52) in a one-to-one mode, and the gas outlet valve gas inlet end matching holes (63) are used for mounting and guiding a gas outlet pipe (1022) of a gas outlet assembly (102) of the lighter (10);
the gas outlet assembly mounting tool (7) comprises a seat stand (71) and a movable guide post (73) which is arranged on the seat stand (71) in a floating mode, and the movable guide post (73) is used for guiding and positioning the gas outlet assembly (102);
the gas box placing plate (9) is provided with a plurality of placing grooves (91), and the bottom covers of a plurality of gas boxes (101) of the lighters (10) are upwards and orderly placed by utilizing the placing grooves (91) so as to be convenient for installing the gas inlet adjusting rod (103);
the lighter assembly tool comprises the following use steps:
s01, respectively inserting the air inlet ends of a plurality of air outlet valves (1021) into corresponding air inlet end positioning holes (11) of the air outlet valves on a first tooling plate (1) of the air outlet valves;
s02, sleeving a first tooling plate (1) of an air outlet valve provided with an air outlet valve (1021) on a web member of a T-shaped support frame (3) to enable the air outlet valve to be inverted, sleeving a sponge guiding tooling plate (2) on the web member of the T-shaped support frame (3), and enabling an air inlet end positioning hole (11) of the air outlet valve to correspond to a plurality of sponge mounting holes (21) on the sponge guiding tooling plate (2) one by one;
s03, synchronously rotating the first tooling plate (1) of the air outlet valve and the sponge guiding tooling plate (2), sequentially placing sponges into corresponding sponge mounting holes (21) one by one, and simultaneously and respectively placing a plurality of sponges into air inlets of the corresponding air outlet valves (1021) by using a pressing tool;
s04, sleeving a second tooling plate (5) of the air outlet valves on a convex column (43) of a support base (4), and then sequentially inserting air outlet ends of a plurality of air outlet valves (1021) provided with sponge into corresponding air outlet end positioning holes (52) in the second tooling plate (5) of the air outlet valves one by one to invert the air outlet valves (1021); sleeving a third tooling plate (6) of the air outlet valve on the convex column (43) of the support base (4), and inserting and installing a plurality of air inlet end matching holes (63) of the air outlet valve on the third tooling plate (6) of the air outlet valve with the air inlet ends of the corresponding air outlet valves (1021) respectively;
s05, synchronously rotating the second tooling plate (5) and the third tooling plate (6) of the air outlet valves, sequentially placing air outlet pipes (1022) into corresponding air inlet end matching holes (63) of the air outlet valves one by one, and simultaneously and respectively matching and connecting the air outlet pipes (1022) with the air inlet ends of the corresponding air outlet valves (1021) by using a pressing tool to form a plurality of air outlet assemblies (102), wherein the air outlet pipes (1022) are sleeved on the outer sides of the air outlet valves (1021);
s06, placing an air box (101) on a seat stand (71) of an air outlet component mounting tool (7), then placing an air outlet component (102) into an air outlet component mounting through hole of the air box (101), inserting a movable guide post (73) which is arranged on the seat stand (71) in a floating mode into an air outlet pipe (1022) of the air outlet component (102) for guiding, and then enabling the air outlet component (102) and the air box (101) to be mounted in a threaded mode through a first screwdriver;
s07, a plurality of air boxes (101) provided with the air outlet assemblies (102) are placed on the air box placing plate (9) in an upward and tidy mode, a plurality of air inlet adjusting rods (103) are sequentially installed through a second screwdriver, and the installation of a lighter body (10) is completed, wherein the inner ends of the air inlet adjusting rods (103) are installed with air inlet threads corresponding to the air outlet valves (1021).
2. The use method of the lighter assembly tool according to claim 1, wherein a slit (12) is respectively provided on the side wall of the air outlet valve air inlet end positioning hole (11), the side wall of the sponge mounting hole (21), the side wall of the air outlet valve air outlet end positioning hole (52) and the side wall of the air outlet valve air inlet end matching hole (63), and the slit (12) extends to the outer peripheral surface of the corresponding tool tray.
3. The use method of the lighter assembly tool according to claim 2, wherein the slit (12) is formed in a radial direction of the corresponding tool disc.
4. The method of using the lighter assembly fixture according to claim 1, wherein the support base (4) further comprises a bottom plate (41), a cavity (42) is formed in the top surface of the bottom plate (41), the boss (43) is fixedly connected with the inner bottom surface of the cavity (42), the vent valve second fixture plate (5) is attached to the top surface of the bottom plate (41), and the vent valve inlet end matching hole (63) is communicated with the cavity (42).
5. The use method of the lighter assembly tool according to claim 1, wherein the seat (71) is provided with a stepped hole, the movable guide column (73) is in sliding fit with the stepped hole, a spring (74) is further arranged in the stepped hole, and a plug (72) in threaded connection with a large opening end of the stepped hole limits the spring (74) between the plug (72) and an inner end face of the movable guide column (73).
6. The use method of the lighter assembly tool according to claim 1, wherein the first tool disc (1) of the air outlet valve is provided with a pin shaft, and the sponge guide tool disc (2) is provided with a jack which is inserted and connected with the pin shaft; the second tooling plate (5) of the air outlet valve is provided with a limiting column (51), and the third tooling plate (6) of the air outlet valve is provided with a limiting hole (62) matched with the limiting column (51).
7. The use method of the lighter assembly tool according to claim 1, further comprising a first screwdriver capable of being matched with the air outlet valve (1021) of the air outlet assembly (102) and a second screwdriver capable of being matched with the air inlet adjusting rod (103).
8. The lighter assembly tool using method as claimed in claim 7, wherein the first screwdriver is an electric screwdriver (8), the end of the electric screwdriver (8) is provided with an avoiding cavity (81) and two opposite clamping protrusions (82) which are located at the outer ring of the avoiding cavity (81), and the clamping protrusions (82) can be matched with corresponding bayonets (10211) located on the air outlet valve (1021).
9. The use method of the lighter assembly tool according to claim 7, wherein the second screwdriver comprises an electric screwdriver (8) and a limiting sleeve (84) sleeved on the electric screwdriver (8) in a position-adjustable manner, a linear protrusion (83) matched with a linear groove located on the end of the air inlet adjusting rod (103) is arranged at the end of the electric screwdriver (8), and the limiting sleeve (84) is used for adjusting the extending length of the air inlet adjusting rod (103) after installation is completed.
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| CN202111310766.6A CN113997070B (en) | 2021-11-08 | 2021-11-08 | Lighter assembling tool and using method thereof |
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| CN202111310766.6A CN113997070B (en) | 2021-11-08 | 2021-11-08 | Lighter assembling tool and using method thereof |
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| CN113997070A CN113997070A (en) | 2022-02-01 |
| CN113997070B true CN113997070B (en) | 2022-11-29 |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201154436Y (en) * | 2007-12-30 | 2008-11-26 | 黄新华 | Apparatus for assembling lighter exhaust valve assemblies |
| CN111099344A (en) * | 2019-11-19 | 2020-05-05 | 湖南东亿电气股份有限公司 | Material taking device for production of lighter assembly line |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202271161U (en) * | 2011-10-21 | 2012-06-13 | 郎溪东海火机制造有限公司 | Igniter gas outlet valve assembly panel turnover machine |
| US10378766B2 (en) * | 2016-10-16 | 2019-08-13 | Zhuo Wen Luo | Lighter |
| CN208961406U (en) * | 2018-09-14 | 2019-06-11 | 德清县冠利包装材料有限公司 | A kind of oral solution aluminium lid automatic plug-inserting machine structure |
| CN213081247U (en) * | 2020-08-18 | 2021-04-30 | 京信射频技术(广州)有限公司 | Floating positioning mechanism and positioning clamp |
| CN113352098A (en) * | 2021-07-01 | 2021-09-07 | 慈溪沃胜自动化设备厂 | A automatic kludge for lighter |
| CN113579692B (en) * | 2021-09-27 | 2022-01-11 | 常州皓晨科技有限公司 | Automatic press fitting equipment of fire extinguisher bottom ring |
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2021
- 2021-11-08 CN CN202111310766.6A patent/CN113997070B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201154436Y (en) * | 2007-12-30 | 2008-11-26 | 黄新华 | Apparatus for assembling lighter exhaust valve assemblies |
| CN111099344A (en) * | 2019-11-19 | 2020-05-05 | 湖南东亿电气股份有限公司 | Material taking device for production of lighter assembly line |
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| CN113997070A (en) | 2022-02-01 |
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