CN201140180Y - Semi-automatic cigarette sorting line - Google Patents
Semi-automatic cigarette sorting line Download PDFInfo
- Publication number
- CN201140180Y CN201140180Y CNU200720191868XU CN200720191868U CN201140180Y CN 201140180 Y CN201140180 Y CN 201140180Y CN U200720191868X U CNU200720191868X U CN U200720191868XU CN 200720191868 U CN200720191868 U CN 200720191868U CN 201140180 Y CN201140180 Y CN 201140180Y
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- cigarette
- sorting
- bar
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- shelf
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Abstract
The utility model relates to a semi-automatic tobacco carton sorting line, which comprises a frame, a conveyer belt and no less than two tobacco carton sorting execution units, wherein the tobacco carton sorting execution units comprise a sorting actuator and a tobacco carton temporary storage bin, the sorting actuator is spanned on the upper portion of the conveyer belt, the space between the bottom portion of the sorting actuator and a transport surface of the conveyer belt is a tobacco carton transfer passage, the tobacco carton extracting direction of the sorting actuator is parallel to the transport direction of the conveyer belt, the tobacco carton temporary storage bin is vertically arranged on the upper portion of the sorting actuator, a support plate of the sorting actuator is a bottom bin of the tobacco carton temporary storage bin, and a tobacco carton extracting port is arranged on the side wall of the bottom surface of the tobacco carton temporary storage bin towards to the transport direction of the conveyer belt. The utility model provides a semi-automatic tobacco carton sorting line which has high automation level, simple mechanical structure, low labor intensity of workers and high sorting efficiency.
Description
Technical field
The utility model relates to cigarette sorting equipment, especially a kind of semi-automatic cigarette sorting line.
Background technology
At present, existing semi-automatic cigarette sorting line, comprise conveyer belt, be no less than two cigarette sorting performance element, the cigarette sorting performance element is positioned at the side of conveyer belt, each cigarette sorting performance element is along the continuous arranged of conveyer belt throughput direction, the cigarette sorting performance element comprises letter sorting actuator and bar cigarette temporary storing bin, the letter sorting actuator is positioned at the bottom of bar cigarette temporary storing bin, its outlet flue is aimed at conveyer belt, be ejected on the conveyer belt one by one in order to the bar cigarette that will overlay in the bar cigarette temporary storing bin, bar cigarette temporary storing bin is provided with the opening of going up the cigarette scope of operation towards artificial, in order to manually the bar cigarette is overlayed in the bar cigarette temporary storing bin from bottom to top one by one, the operator need take out the bar cigarette and put into bar cigarette temporary storing bin from be placed on ground smoke box.The defective that existing semi-automatic cigarette sorting line exists is: 1, because the cigarette sorting performance element is positioned at the side of conveyer belt, the letter sorting actuator adopts pneumatic or electronic ejection bar cigarette, owing to need the time of retraction, and limited speed, and vibration is bigger, the energy consumption height; 2, because the operator need bend over repeatedly, constantly take out the bar cigarette and put into bar cigarette temporary storing bin from ground smoke box, labour intensity is too big, and last cigarette efficient is very low, thereby causes the letter sorting efficient of existing semi-automatic cigarette sorting line lower.
Summary of the invention
For the limited speed that overcomes existing semi-automatic cigarette sorting line, vibration are big, energy consumption is high, labor strength is big, inefficient deficiency, the utility model provides a kind of semi-automatic cigarette sorting line high-speed, that vibration is little, energy consumption is low, labor strength is low that has.
The technical scheme that its technical problem that solves the utility model adopts is:
A kind of semi-automatic cigarette sorting line, the cigarette sorting performance element that comprises frame, conveyer belt and be no less than two, described cigarette sorting performance element comprises letter sorting actuator and bar cigarette temporary storing bin, described letter sorting actuator is across the top that places conveyer belt, space between the bottom of described letter sorting actuator and the conveyor surface of conveyer belt is a bar cigarette transfer passage, and the bar cigarette of letter sorting actuator transfers to direction parallel with the conveyer belt throughput direction; Described the cigarette temporary storing bin uprightly is arranged in described letter sorting actuator top, at the bottom of the supporting plate of described letter sorting actuator is the storehouse of bar cigarette temporary storing bin, the bottom faces of bar cigarette temporary storing bin has bar cigarette dial-out mouth to the sidewall of conveyer belt throughput direction, transfers to passage with the supporting plate formation bar cigarette of letter sorting actuator.
As preferred a kind of scheme: described letter sorting actuator comprises and is no less than two smoke-shaking arms, is no less than two groups of chain-drive mechanism, supporting plate and bases that parameter is identical, described two groups of chain-drive mechanisms are parallel to be arranged, described smoke-shaking arm is fixed in chain, sprocket wheel is fixed in power transmission shaft, power transmission shaft is installed on the base by bearing, the bearing-surface of supporting plate is higher than the high-order bit of chain, and smoke-shaking arm stretches out the bearing-surface of supporting plate, and described power transmission shaft is connected with drive unit.
As preferred another kind of scheme: described chain-drive mechanism comprises chain, two sprocket wheels, two power transmission shafts and bearing, centre-to-centre spacing between described two power transmission shafts is more than or equal to 1/2nd of the inner chamber width of bar cigarette temporary storing bin, and described power transmission shaft axle center line is perpendicular to the throughput direction of conveyer belt.
Further, installation is no less than two smoke-shaking arms, equally spaced being distributed on the chain of described each smoke-shaking arm on the chain.
Further, described cigarette transfers to the dead ahead of mouth uprightly to be furnished with baffle plate, baffle plate and the width of the distance that sorts the actuator front end face more than or equal to the bar cigarette.
As preferred another scheme: described cigarette temporary storing bin is abutted against bar cigarette shelf, and described cigarette shelf cigarette scope of operation direction on artificial has smoke taking mouth.
Further, described cigarette shelf are divided into two goods lattice up and down, and wherein at least one goods lattice rightabout of the cigarette scope of operation on artificial is provided with the rear aperture of manually replenishing the bar cigarette to bar cigarette shelf in two goods lattice.
Or: described cigarette shelf are single goods lattice, and the rightabout of described cigarette shelf cigarette scope of operation on manually is provided with the rear aperture of manually replenishing the bar cigarette to bar cigarette shelf.
Further, the loading face optimum width Wj of described cigarette shelf is 220mm to 320mm; The optimum height Hd of the standing surface of the loading face of described cigarette shelf when manually going up the cigarette operation is 500mm to 1500mm.
Technical conceive of the present utility model is: will sort actuator across the top that places driving-belt, the space between its bottom and the conveyer belt conveyor surface is a bar cigarette transfer passage, and its cigarette transfers to direction consistent with the conveyer belt throughput direction or opposite; Described cigarette temporary storing bin uprightly is arranged in letter sorting actuator top, and the supporting plate of letter sorting actuator constitutes bar cigarette temporarily providing room with bar cigarette temporary storing bin at the bottom of as the storehouse of bar cigarette temporary storing bin; The bottom faces of bar cigarette temporary storing bin has breach to the sidewall of conveyer belt throughput direction, transfers to passage with the supporting plate formation bar cigarette of letter sorting actuator.
The chain-drive mechanism that the letter sorting actuator adopts smoke-shaking arm and cooperates with it drives power transmission shaft by drive motors and rotates, and sprocket wheel is fixed in power transmission shaft, can drive the chain high speed rotating; Two groups of chain-drive mechanisms are furnished with two groups of smoke-shaking arms, and two groups of smoke-shaking arms are fixedly mounted on the chain side by side, and two groups of smoke-shaking arms are along with chain rotates synchronously; Smoke-shaking arm can be released the bar cigarette that is positioned at the bottom of the storehouse of bar cigarette temporary storing bin.
Centre-to-centre spacing Lf between two power transmission shafts in the described chain-drive mechanism only under this constraints, could release the bar cigarette more than or equal to 1/2nd of the inner chamber width W c of bar cigarette temporary storing bin from bar cigarette temporary storing bin; As not satisfying this condition, because the bar cigarette of the bottommost of bar cigarette temporary storing bin top is pushed down by the bar cigarette on top, smoke-shaking arm can not be released the bar cigarette of bottommost; As preferred scheme, centre-to-centre spacing Lf is good more than or equal to the inner chamber width W c of bar cigarette temporary storing bin.
Bar cigarette temporary storing bin side at each letter sorting performance element is provided with bar cigarette shelf that highly are in human body optimum operation altitude range, be placed on these shelf after as long as the part cigarette unpacked, the operator does not need to bend over just can put into bar cigarette temporary storing bin from bar cigarette shelf taking-up bar cigarette; The part cigarette is placed into the amount of labour that increases on the bar cigarette shelf seldom, the bar cigarette is put into the required limb action amplitude of bar cigarette temporary storing bin workman and amount of action will significantly reduce and take out from bar cigarette shelf, and bar cigarette shelf are also very short to the distance of bar cigarette temporary storing bin, labor strength will alleviate significantly, especially avoided frequently bending over, last cigarette efficient can obviously improve; In bar cigarette temporary storing bin side bar cigarette shelf being set will significantly increase the length of sorting line, and for shortening length as far as possible, the part cigarette on the bar cigarette shelf should stand up, thereby make the width of bar cigarette shelf as far as possible little.
The beneficial effects of the utility model mainly show: 1, high-speed, vibration is little, energy consumption is low; 2, by improving the structural configuration of existing semi-automatic cigarette sorting line, effectively alleviated last cigarette working strength of workers, improved last cigarette efficient, and then improved the letter sorting efficient of semi-automatic cigarette sorting line; 3, because ground does not need to stack the bar cigarette after unpacking in a large number, it is neat and artistic to be beneficial to the workplace.
Description of drawings
Fig. 1 is the structural representation of semi-automatic cigarette sorting line of the present utility model.
Fig. 2 is the cutaway view of semi-automatic cigarette sorting line at bar cigarette temporary storing bin place.
Fig. 3 is the cutaway view of chain-drive mechanism.
Fig. 4 is the cutaway view of semi-automatic cigarette sorting line at bar cigarette shelf place.
Fig. 5 is a plurality of cigarette sorting performance elements of semi-automatic cigarette sorting line and bar cigarette shelf along the conveyer belt throughput direction structural representation of arranged uniformly-spaced.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is further described.
With reference to Fig. 1～Fig. 5, a kind of semi-automatic cigarette sorting line, comprise frame 15, conveyer belt 1 and the cigarette sorting performance element that is no less than two, described cigarette sorting performance element comprises letter sorting actuator 2 and bar cigarette temporary storing bin 3, described letter sorting actuator 2 is across the top that places conveyer belt 1, space between the conveyor surface of the bottom of described letter sorting actuator 2 and conveyer belt 1 is a bar cigarette transfer passage 4, and the bar cigarette of letter sorting actuator 2 is transferred to direction A parallel with conveyer belt throughput direction B (consistent or opposite); Described cigarette temporary storing bin 3 uprightly is arranged in described letter sorting actuator 2 tops, at the bottom of the supporting plate 5 of described letter sorting actuator 2 is the storehouse of bar cigarette temporary storing bin 3, the supporting plate 2 of letter sorting actuator constitutes bar cigarette temporarily providing room 6 with bar cigarette temporary storing bin 3, the bottom faces of bar cigarette temporary storing bin 3 has bar cigarette dial-out mouth 7 to the sidewall of conveyer belt throughput direction, and described cigarette transfers to mouth 7 and the supporting plate 5 formation bar cigarettes that sort actuator to transfer to passages.
Described letter sorting actuator 2 comprises and is no less than two smoke-shaking arms 8, is no less than two groups of chain-drive mechanism, supporting plate 5 and bases 9 that parameter is identical, described two chain-drive mechanisms are parallel to be arranged, described smoke-shaking arm 8 is fixed in chain 10, sprocket wheel 11 is fixed in power transmission shaft 12, power transmission shaft 12 is installed on the base 9 by bearing, the bearing-surface 13 of supporting plate 5 is higher than the high-order bit 14 of chain, smoke-shaking arm 8 Extension support faces 13, and described power transmission shaft 12 is connected with drive unit.
Described chain-drive mechanism comprises chain 10, two sprocket wheels 11, two power transmission shafts 12 and bearings, centre-to-centre spacing Lf between described two power transmission shafts 12 is more than or equal to 1/2nd of the inner chamber width W c of bar cigarette temporary storing bin 3, and described power transmission shaft 12 axial lines are perpendicular to the throughput direction B of conveyer belt 1.
The chain-drive mechanism that the letter sorting actuator adopts smoke-shaking arm 8 and cooperates with it drives power transmission shaft 12 by drive motors and rotates, and sprocket wheel 11 is fixed in power transmission shaft 12, can drive chain 10 high speed rotating; Two groups of chain-drive mechanisms are furnished with 8, two groups of smoke-shaking arms 8 of two groups of smoke-shaking arms and are fixedly mounted on side by side on the chain 10, and two groups of smoke-shaking arms 8 are along with chain 10 rotates synchronously; Smoke-shaking arm 8 can be released the bar cigarette 23 that is positioned at the bottom of the storehouse of bar cigarette temporary storing bin.
Install on the chain 10 and be no less than two smoke-shaking arms 8, equally spaced being distributed on the chain 10 of described each group cigarette 8 arms.
Described cigarette transfers to the dead ahead of mouth 7 uprightly to be furnished with baffle plate 16, baffle plate 16 and the width W y of the distance L d that sorts the actuator front end face more than or equal to bar cigarette 23.
Described cigarette temporary storing bin 3 is abutted against bar cigarette shelf 17, and described cigarette shelf 17 cigarette scope of operation direction on manually has smoke taking mouth 18.
Described cigarette shelf 17 are divided into two goods lattice 19 up and down, and wherein at least one goods lattice rightabout of the cigarette scope of operation on artificial is provided with the rear aperture 20 of manually replenishing bar cigarettes 23 to bar cigarette shelf 17 in two goods lattice.
Or: described cigarette shelf 17 are single goods lattice 19, and the rightabout of described cigarette shelf 17 cigarette scope of operation on manually is provided with the rear aperture 20 of manually replenishing bar cigarettes 23 to bar cigarette shelf 17.
The loading face 21 optimum width Wj of described cigarette shelf 17 are 220mm to 320mm; The optimum height Hd of the standing surface 22 of the loading face 21 of described cigarette shelf 17 when manually going up the cigarette operation is 500mm to 1500mm.
The semi-automatic cigarette sorting line of present embodiment is to adopt the man-machine coordination operation to finish cigarette sorting work, and its process is:
(1) initially go up cigarette: the workman puts into each cigarette temporary storing bin 3 and bar cigarette shelf 17 with each kind bar cigarette 23 according to predefined position, requirement is piled as shown in Figure 5, and the one group of bar cigarette temporary storing bin 3 and the bar cigarette 23 deposited of bar cigarette shelf 17 that abut against together are necessary for same kind bar cigarette;
(2) letter sorting is waited for: wait startup command to be sorted;
(3) letter sorting starts: manually start the sorting operation of sorting line, conveyer belt 1 starts operation, and each sorts the state that actuator 2 is in the letter sorting instruction of waiting for control system;
(4) when certain letter sorting actuator 2 is received the letter sorting instruction of control system, drive motors starts and the running of drive chain-drive mechanism, bar cigarette 23 in smoke-shaking arm 8 on the chain 10 the bar cigarette temporary storing bin 3 that it is corresponding is released on the conveyer belt 1 one by one, till the quantity of letter sorting instruction regulation;
(5) letter sorting control I: when bar cigarette 23 quantity in a certain the cigarette temporary storing bin 3 reduce to setting value, send sound and light alarm prompting G1, manually need in time to mend cigarette, promptly take out and put into this cigarette temporary storing bin 3 according to the bar cigarette 23 of pointing out G1 with corresponding kind on the bar cigarette shelf 17 of these cigarette temporary storing bin 3 sides;
(6) letter sorting control II: when the bar cigarette lazy weight in a certain the cigarette temporary storing bin 3 when satisfying order requirements, control system stops the sorting operation of sorting line automatically, waits for the artificial cigarette of mending; When manually finishing after this cigarette temporary storing bin 3 is mended cigarette, state of a control forwarded for (2) step to, waited startup command to be sorted;
(7) cigarette on the shelf: when certain kind bar cigarette in a certain the cigarette shelf 17 goods lattice 19 23 had been got, the workman pressed sound and light alarm prompting G2 button, and last cigarette workman packs into according to the part cigarette of pointing out this kind after G2 will unpack in the goods lattice 19 of bar cigarette shelf 17;
(8) carry out (2) repeatedly to (7) step, when needs stop operation, manually press the sorting line stop button.
Claims (10)
1, a kind of semi-automatic cigarette sorting line, the cigarette sorting performance element that comprises frame, conveyer belt and be no less than two, described cigarette sorting performance element comprises letter sorting actuator and bar cigarette temporary storing bin, it is characterized in that: described letter sorting actuator is across the top that places conveyer belt, space between the bottom of described letter sorting actuator and the conveyor surface of conveyer belt is a bar cigarette transfer passage, and the bar cigarette of letter sorting actuator transfers to direction parallel with the conveyer belt throughput direction; Described cigarette temporary storing bin uprightly is arranged in described letter sorting actuator top, and at the bottom of the supporting plate of described letter sorting actuator was the storehouse of bar cigarette temporary storing bin, the bottom faces of bar cigarette temporary storing bin had the bar cigarette to the sidewall of conveyer belt throughput direction and transfers to mouthful.
2, semi-automatic cigarette sorting line as claimed in claim 1, it is characterized in that: described letter sorting actuator comprises and is no less than two smoke-shaking arms, is no less than two groups of chain-drive mechanism, supporting plate and bases that parameter is identical, described each chain-drive mechanism is parallel to be arranged, described smoke-shaking arm is fixed in each chain, sprocket wheel is fixed in power transmission shaft, power transmission shaft is installed on the base by bearing, the bearing-surface of supporting plate is higher than the high-order bit of chain, smoke-shaking arm stretches out the bearing-surface of supporting plate, and described power transmission shaft is connected with drive unit.
3, semi-automatic cigarette sorting line as claimed in claim 2, it is characterized in that: described chain-drive mechanism comprises chain, two sprocket wheels, two power transmission shafts and bearing, centre-to-centre spacing between described two power transmission shafts is more than or equal to 1/2nd of the inner chamber width of bar cigarette temporary storing bin, and described power transmission shaft axle center line is perpendicular to the throughput direction of conveyer belt.
4, semi-automatic cigarette sorting line as claimed in claim 3 is characterized in that: installation is no less than two smoke-shaking arms, equally spaced being distributed on the chain of described each smoke-shaking arm on the chain.
5, as the described semi-automatic cigarette sorting line of one of claim 1-4, it is characterized in that: described cigarette transfers to the dead ahead of mouth uprightly to be furnished with baffle plate, baffle plate and the width of the distance that sorts the actuator front end face more than or equal to the bar cigarette.
6, as the described semi-automatic cigarette sorting line of one of claim 1-4, it is characterized in that: described cigarette temporary storing bin is abutted against bar cigarette shelf, and described cigarette shelf cigarette scope of operation direction on manually has smoke taking mouth.
7, semi-automatic cigarette sorting line as claimed in claim 5 is characterized in that: described cigarette temporary storing bin is abutted against bar cigarette shelf, and described cigarette shelf cigarette scope of operation direction on manually has smoke taking mouth.
8, semi-automatic cigarette sorting line as claimed in claim 7, it is characterized in that: described cigarette shelf are divided into two goods lattice up and down, and wherein at least one goods lattice rightabout of the cigarette scope of operation on artificial is provided with the rear aperture of manually replenishing the bar cigarette to bar cigarette shelf in two goods lattice.
9, semi-automatic cigarette sorting line as claimed in claim 7 is characterized in that: described cigarette shelf are single goods lattice, and the rightabout of described cigarette shelf cigarette scope of operation on manually is provided with the rear aperture of manually replenishing the bar cigarette to bar cigarette shelf.
10, semi-automatic cigarette sorting line as claimed in claim 7 is characterized in that: the loading face optimum width Wj of described cigarette shelf is 220mm to 320mm; The optimum height Hd of the standing surface of the loading face of described cigarette shelf when manually going up the cigarette operation is 500mm to 1500mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU200720191868XU CN201140180Y (en) | 2007-11-02 | 2007-11-02 | Semi-automatic cigarette sorting line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU200720191868XU CN201140180Y (en) | 2007-11-02 | 2007-11-02 | Semi-automatic cigarette sorting line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201140180Y true CN201140180Y (en) | 2008-10-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU200720191868XU Expired - Lifetime CN201140180Y (en) | 2007-11-02 | 2007-11-02 | Semi-automatic cigarette sorting line |
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| CN (1) | CN201140180Y (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100518964C (en) * | 2007-11-02 | 2009-07-29 | 浙江工业大学 | Semi-automatic cigarette sorting line |
| CN103495564A (en) * | 2013-10-18 | 2014-01-08 | 山东德州烟草有限公司 | Cigarette sorting and pushing device |
| CN107309177A (en) * | 2017-08-16 | 2017-11-03 | 贵州慧联科技有限公司 | A kind of side goes out formula flexible driving band sorter and method for sorting |
| CN108263688A (en) * | 2018-02-24 | 2018-07-10 | 山东济南烟草有限公司 | A kind of ramuscule cigarette sorting system |
| CN108557399A (en) * | 2018-03-26 | 2018-09-21 | 贵州慧联科技有限公司 | A kind of longitudinal ejecting mechanism and application method filled out cigarette and mend cigarette trolley |
-
2007
- 2007-11-02 CN CNU200720191868XU patent/CN201140180Y/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100518964C (en) * | 2007-11-02 | 2009-07-29 | 浙江工业大学 | Semi-automatic cigarette sorting line |
| CN103495564A (en) * | 2013-10-18 | 2014-01-08 | 山东德州烟草有限公司 | Cigarette sorting and pushing device |
| CN107309177A (en) * | 2017-08-16 | 2017-11-03 | 贵州慧联科技有限公司 | A kind of side goes out formula flexible driving band sorter and method for sorting |
| CN108263688A (en) * | 2018-02-24 | 2018-07-10 | 山东济南烟草有限公司 | A kind of ramuscule cigarette sorting system |
| CN108557399A (en) * | 2018-03-26 | 2018-09-21 | 贵州慧联科技有限公司 | A kind of longitudinal ejecting mechanism and application method filled out cigarette and mend cigarette trolley |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Effective date of abandoning: 20071102 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |