CN201134354Y - Full-automatic wire winder for framework coil - Google Patents
Full-automatic wire winder for framework coil Download PDFInfo
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- CN201134354Y CN201134354Y CNU2007201590726U CN200720159072U CN201134354Y CN 201134354 Y CN201134354 Y CN 201134354Y CN U2007201590726 U CNU2007201590726 U CN U2007201590726U CN 200720159072 U CN200720159072 U CN 200720159072U CN 201134354 Y CN201134354 Y CN 201134354Y
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Abstract
A full automatic skeleton coil winding machine relates to a skeleton lay-in and lay-out mechanism, an edge tape coiling mechanism, a station converter plate, an enameled wire coiling mechanism, and an insulated tape coiling mechanism, wherein the edge tape coiling mechanism is arranged on the left side, the insulated tape coiling mechanism is arranged on the right side, the enameled wire coiling mechanism is arranged at the rear of the insulated tape coiling mechanism, the station converter plate is arranged between the edge tape coiling mechanism and the insulated tape coiling mechanism, and the skeleton lay-in and lay-out mechanism is arranged on the front guide tracks of the edge tape coiling mechanism and the insulated tape coiling mechanism. The full automatic skeleton coil winding machine has skillful relationship of space structure and compact construction. As all the rectilinear motion and the rotational motion of the machine are driven by a stepper motor or a servo motor, all the motor action and the relationship between each motor action utilize process control, thereby the full automatic skeleton coil winding machine has high adaptability and flexibility and is capable of adapting for coiling skeleton coils with various types and sizes and coiling edge tape and insulated tape with various thickness, width and turn, and enameled wire with various diameter and turn.
Description
Technical field:
The utility model relates to a kind of machine to shaped framework coil limit adhesive tape, coiling, the full-automatic coiling processing of insulating tape.
Background technology:
Existing electronic product has and much needs shaped framework coil, and the production major part of these shaped framework coils all is manual finishing at present, workman's amount of labour is big, and production efficiency is low, the crudy instability, it is dull to add manual coiling work, the wage for workmen is also relatively low, even has a lot of workmans just to go for other work after technology is just skilled, and the workman is flowed frequent, be difficult to form stable work group, produce very unstable.Though be for reduce the amount of labour, raise the efficiency, or for the angle of stabilised quality, steady production, the arrival of all demanding a kind of automatic shaped framework coil coil winding machine urgently.Automatic coil winding machine is also arranged at present, but all only certain operation of whole process of production has been realized automation, as automatic encapsulate band, automatic winding etc., also do not have truly the coil winding machine of limit adhesive tape coiling, enamelled wire coiling, the whole automations of insulating tape coiling whole process of production.
Summary of the invention:
The purpose of this utility model provides a kind of full-automatic shaped framework coil coil winding machine, not only can realize the automation of limit adhesive tape coiling, enamelled wire coiling, these production links of insulating tape coiling, but also these production links can be linked up automatically, overcome the shortcoming that can only realize the single track process automation at present, realize skeleton pitch of the laps fully-automatic production processing truly.Labor strength is little, and production efficiency is higher, and product quality is relatively stable.
The purpose of this utility model realizes as follows: this full-automatic shaped framework coil coil winding machine relates to skeleton feeding unloading device, limit adhesive tape winding mechanism, station change-over panel, enamelled wire winding mechanism, insulating tape winding mechanism, limit adhesive tape winding mechanism is in the left side, the insulating tape winding mechanism is in the right side, the enamelled wire winding mechanism is in insulating tape winding mechanism rear portion, between limit adhesive tape winding mechanism and the insulating tape winding mechanism station change-over panel is set, skeleton feeding unloading device is on the forward track of limit adhesive tape winding mechanism and insulating tape winding mechanism.Manually new skeleton is fed on the skeleton axle of skeleton feeding unloading device, limit adhesive tape winding mechanism takes it automatically to correct position away, superposed limit adhesive tape winding mechanism is done the motion of rectilinear motion and approaching new skeleton downwards, at this moment, existing skeleton has been finished limit adhesive tape coiling action on the adhesive tape of limit, and the limit adhesive tape is by its elongation.Adhesive tape is cut off and is pressed on the skeleton side, and the adhesive tape coiling of original skeleton limit finishes, and is sent to the station change-over panel; New skeleton begins coiling limit adhesive tape, and to the suitable number of turns, skeleton and limit adhesive tape are made synchronous rising rectilinear motion, and the limit adhesive tape remakes the rectilinear motion away from the adhesive tape bonding plane, becomes the former skeleton of next new skeleton.Original skeleton is delivered to suitable position by winding mechanism and is begun coiling through the station change-over panel.Before coiling closes on end, beginning coiling insulating tape, insulating tape is around being bonded on the skeleton behind the side, and the coiling action finishes fully.The insulating tape winding mechanism that is positioned at winding mechanism top does rectilinear motion downwards and near the motion of this skeleton, at this moment, existing skeleton has been finished the coiling action on the insulating tape, and insulating tape is by its elongation.Insulating tape is cut off and is pressed on the skeleton side, and original skeleton insulating tape coiling finishes, and is sent to the taking-up plate.The existing skeleton number of turns that the insulating tape coiling is suitable, skeleton and insulating tape are made synchronous rising rectilinear motion, and insulating tape remakes the rectilinear motion away from the adhesive tape bonding plane, for preparation on the space is done in the arrival of next skeleton.
The skeleton axle of forming by skeleton cover, Outer Taper, spring and bulb cylinder by support frame, skeleton cover front portion is provided with fluting side's tenon elastic construction, the rear portion of side's tenon is the cylindrical groove that cooperates with skeleton feeding unloading device or station change-over panel, there is inner conical surface at the rear portion, the tension groove is arranged on the conical surface, the skeleton cover is docked on the Outer Taper that the conical surface matches, and spring and bulb cylinder are arranged on the Outer Taper, and the bulb cylinder matches with the groove of inner conical surface.The conical surface of skeleton axle and groove bulb cooperate, and realize location and clamping fast.Total both can make between skeleton and the skeleton axle and install easily or pull down, and can after skeleton is installed on the skeleton axle skeleton be rotated under the effect of servomotor again.
Skeleton feeding unloading device is made up of transverse plate and last lower guideway, the left and right rail of two independent rotations, and two transverse plates are coaxial and the installation site is vertical mutually, are furnished with the U type groove of transhipment skeleton on the transverse plate.Rotatablely move the intermittence that two transverse plates can be made 90 degree+270 degree respectively.The high-order plate that laterally takes out is accepted the finished product skeleton from the right side, again rectilinear motion left.To desirable position, low level laterally feeds plate by the new skeleton of artificial feeding, and the low level transverse plate revolves and turn 90 degrees to a high position---and limit adhesive tape processing beginning conversion position, after limit adhesive tape processing withdrawing device took out new skeleton, this feeding plate promptly converted the taking-up plate to.Meanwhile, a high position that has been equipped with the finished product skeleton is taken out plate rotation 270 degree, and high-order taking-up plate becomes low level and takes out plate, by artificial taking-up finished product skeleton, takes out plate and promptly converts the feeding plate to.Two plates move to right simultaneously, take out plate and go to accept new finished product skeleton, wait for next duty cycle.Low level feeding plate and the high-order plate that takes out do not stop circulation, have promptly realized the feeding of new skeleton and the taking-up of finished product skeleton.
Limit adhesive tape winding mechanism is made up of the skeleton assembly of the limit adhesive tape assembly on top, bottom and adhesive tape cutter and spring attachment, limit adhesive tape assembly is by guide supporting left and right rail up and down, left and right rail is by wheel shaft support edge belt pulley, and the corresponding sides belt pulley is provided with around axle on the left and right rail; The skeleton assembly is by skeleton, skeleton axle, skeleton motor, form with fore-and-aft direction motion guide rail and motor thereof up and down, and the skeleton assembly is made of preceding skeleton assembly and back skeleton assembly; Adhesive tape cutter and spring attachment are fixed on the adhesive tape assembly left and right rail of limit and respectively corresponding every limit adhesive tape.Limit adhesive tape mechanism can do to rise synchronously or descending motion with skeleton assembly mechanism, the limit adhesive tape do away from or near the motion of adhesive tape bonding plane.In the adhesive tape assembly device of limit, the limit belt pulley is installed in relative fixed on its wheel shaft.Only to rotate, can regulate by its rotational resistance torque size relative to frame for limit adhesive tape wheel shaft, and this moment of resistance is the condition that makes the adhesive tape pretension in the adhesive tape adhesion process.The skeleton assembly can make skeleton produce about, the rectilinear motion of all around direction and rotatablely moving.Earlier by on the skeleton before manually the limit adhesive tape being adhered to, this skeleton moves ahead automatically then, the limit adhesive tape is elongated, for the back skeleton adhesive tape is done preparation on the space.The adhesive tape that is elongated is made the rectilinear motion perpendicular to the adhesive tape bonding plane, adhesive tape contact back skeleton, thus back skeleton is adhered on the adhesive tape.After forward and backward skeleton adhered on the adhesive tape simultaneously, adhesive tape cutter and spring attachment be rectilinear motion simultaneously, thereby adhesive tape was severed and adhesive tape is pressed on the skeleton of front and back.The hold-down head of the adhesive tape spring attachment before being pressed on the skeleton designs according to the position that the limit adhesive tape compresses enamelled wire, and promptly which part limit adhesive tape the position that compresses enamelled wire according to the limit adhesive tape decides do not compress processing, thereby designs rational hold-down head.After being cut off and be pressed on the preceding skeleton side to adhesive tape, the limit adhesive tape coiling action of preceding skeleton finishes fully, is sent to the station change-over panel.
The station change-over panel is made up of skeleton assembly and last lower railway, left and right sides track, lower railway on the rail supported of the left and right sides, the skeleton assembly of jockey skeleton on the last lower railway.When the station change-over panel has been accepted around behind the skeleton of limit adhesive tape in left side position, promptly moving linearly to the right is sent to down winding process one with skeleton.The receiving device of winding mechanism is taken skeleton away from this plate, and the change-over panel that is in right position converts the room to by the thing position, and then moving linearly left, removes to accept the skeleton of one procedure.Ceaselessly motion about the station change-over panel, room and thing position be conversion thereupon also, thereby has realized the ceaselessly effect of transmission downwards of skeleton.
The insulating tape winding mechanism is made up of the skeleton assembly of the insulating tape assembly on top and bottom and enamelled wire pressing device and insulating tape pressing device, adhesive tape cutter and hold down gag, the insulating tape assembly is by guide supporting left and right rail up and down, left and right rail is by wheel shaft supports insulative belt pulley, and corresponding insulating cement belt wheel is provided with around axle on the left and right rail; The skeleton assembly is by skeleton, skeleton axle, skeleton motor, form with fore-and-aft direction motion guide rail and motor thereof up and down, and the skeleton assembly is made of preceding skeleton assembly and back skeleton assembly; Enamelled wire pressing device and insulating tape pressing device, adhesive tape cutter and hold down gag are fixed on the insulating tape mechanism left and right rail and the corresponding every bar insulation adhesive tape of difference.Insulating tape mechanism can do to rise synchronously or descending motion with skeleton assembly mechanism, insulating tape mechanism do away from or near the motion of adhesive tape bonding plane.Because insulating tape is more similar to the coiling of limit adhesive tape, so this mechanism is close with foregoing limit adhesive tape mechanism cardinal principle aspect structure and operation principle.But because the specific (special) requirements on this Machinery Design---will not carry out the coiling of insulating tape in coiling when also finishing, this just makes that the coiling of insulating tape is not an independently course of action for whole process of production, but to combine with the coiling action of enamelled wire, so this mechanism has increased enamelled wire pressing device and insulating tape pressing device again on the basis of limit adhesive tape mechanism, satisfy the specific (special) requirements in this design.When enamelled wire by after on the correct position, enamelled wire pressing device pushing enamelled wire, the line mouth is done the corresponding subsequent action, does to prepare on the space for the adhesive tape coiling.The insulating cement belt wheel on top and skeleton are done downward synchronous linear motion under power set separately, this moment, insulating tape was elongated by last skeleton, extremely remake synchronous linear motion behind the suitable position perpendicular to the adhesive tape face, make insulating tape contact just in the one side of the skeleton of coiling, this skeleton face is parallel with the adhesive tape face, thereby insulating tape is wound on the skeleton.The insulating tape pressing device adheres to insulating tape on the skeleton on this direction from another one direction pushing insulating tape, and this moment, enamelled wire was adhered to correct position.Line mouth wire clamp begins action, and enamelled wire is broken, and this skeleton finishes the coiling action fully.The insulating tape pressing device withdraws from, the skeleton rotation, and insulating tape begins coiling.Insulating tape coiling on this skeleton is to the suitable number of turns, the fore-and-aft direction telecontrol equipment begins action, move this skeleton to suitable position, insulating tape is elongated again, and skeleton and adhesive tape are made synchronous rising rectilinear motion and away from the rectilinear motion of insulating tape bonding plane direction under power set effect separately.The skeleton that this moment, coiling was just finished becomes above-mentioned preceding skeleton, waits for that next is by the arrival of the skeleton of coiling.
The beneficial effect that the utlity model has is: the space structure relation is ingenious, compact conformation.The all rectilinear motion of machine and rotatablely moving by stepping or driven by servomotor, action relationships all adopts program control between the action of all motors and each motor, can adapt to the coiling of polytype, plurality of specifications shaped framework coil, and adaptability is strong, the flexibility ratio height.Can be according to user's the parameter designing that requires, the multiple thickness of coiling, width, the limit adhesive tape of the number of turns, insulating tape, the enamelled wire of various lines footpath, the number of turns.
Description of drawings:
Fig. 1 is the utility model general structure schematic layout pattern.
Fig. 2 is the structural representation of skeleton axle.
Fig. 3 is a skeleton feeding unloading device schematic diagram.
Fig. 4 is a limit adhesive tape structural scheme of mechanism.
Fig. 5 is a station change-over panel structural representation.
Fig. 6 is an insulating tape winding mechanism schematic diagram.
Embodiment:
With reference to Fig. 1, this machine has skeleton feeding unloading device 1, limit adhesive tape winding mechanism 2, station change-over panel 3, enamelled wire winding mechanism, the insulating tape winding mechanism 4 of device on frame plate 13, limit adhesive tape winding mechanism 2 is in the left side, insulating tape winding mechanism 4 is in the right side, the enamelled wire winding mechanism is in insulating tape winding mechanism 4 rear portions, between limit adhesive tape winding mechanism 2 and the insulating tape winding mechanism 4 station change-over panel 3 is set, skeleton feeding unloading device 1 is on the forward track of limit adhesive tape winding mechanism 2 and insulating tape winding mechanism 4.Winding mechanism supports left and right rail 8 by front and back guide rail 9, and left and right rail 8 supports goes up lower guideway 7, installs the line mouth on the last lower guideway 7 and supports 5, by lower guideway 10 on wire clamp left and right rail 11 fixtures, wire clamp 6 is set on the lower guideway 10 on the wire clamp.Be sent to limit adhesive tape mechanism 2 by the new skeleton 14 of artificial feeding on skeleton feeding unloading device 1, the finished product skeleton 12 that insulating tape mechanism 4 is sent here is delivered to artificial taking-up place simultaneously, by manually taking away.After limit adhesive tape coiling is finished, be sent to station change-over panel 3, semi-finished product skeleton 15 is delivered to winding mechanism by station change-over panel 3.After coiling was finished, the 4 decline work of insulating tape mechanism were delivered to finished product the skeleton feeding again and are taken out plate 1 after the insulating tape coiling is finished.So far, a complete duty cycle is finished.Above-mentioned all actions except that the new skeleton 14 of artificial feeding, taking-up finished product skeleton 12 drive by waiing upon the clothes motor, and the relation between the action of these motors and each action is controlled by program, so can realize automated production.
With reference to Fig. 2, the skeleton axle is a kind of assembly that can locate fast and clamp.Form by skeleton cover 101, Outer Taper 102, spring 103 and bulb cylinder 104, the outside of skeleton axle is a skeleton cover 101, rubber-like side's tenon that its front end is slotted in the middle of being, its size matches with the interior hole dimension of skeleton, the rear portion of side's tenon is a cylindrical groove, this well width is identical with the thickness that plate or station change-over panel are taken out in the skeleton feeding, precision-fit is realized with U type groove inner hole surface, the two sides of above-mentioned two plates respectively in the face of cylinder of groove, two sides, thereby guarantees the correct location of skeleton axle and skeleton.There is inner conical surface at skeleton axle rear portion, the tension groove is arranged on the conical surface, skeleton cover 101 is docked on the Outer Taper 102 that the conical surface matches, spring 103 and bulb cylinder 104 are arranged on the Outer Taper 102, bulb cylinder 104 matches with the groove of inner conical surface, after 101 liang of cone match of Outer Taper 102 and skeleton cover are good, bulb cylinder 104 just embeds in the groove of skeleton cover 101 under the effect of spring 103 elastic force, thereby produce certain axial force, skeleton cover 101 and Outer Taper 102 are remained closely cooperate.In the middle of the Outer Taper 102 endoporus is arranged, can link to each other, thereby drive the skeleton rotation with motor shaft or belt shaft.Total both can make between skeleton and the skeleton axle and install easily or pull down, and can after skeleton is installed on the skeleton axle skeleton be rotated under the effect of servomotor again.
With reference to Fig. 3, skeleton feeding unloading device 1 is made up of transverse plate 201,202 and last lower guideway 203, the left and right rail 204 of two independent rotations, two transverse plates 201,202 are coaxial and the installation site is vertical mutually, be furnished with the U type groove of transhipment skeleton on the transverse plate 201,202, rotatablely move the intermittence that two transverse plates 201,202 can be made 90 degree+270 degree respectively, and its phase angle differs 270 degree.The high-order plate that laterally takes out is accepted the finished product skeleton from the right side, again rectilinear motion left.To the desirable position, low level laterally feeds on the skeleton axle of plate by the new skeleton of artificial feeding.Low level laterally feeds plate and revolves and turn 90 degrees to a high position---and limit adhesive tape processing beginning conversion position, after limit adhesive tape processing withdrawing device took out new skeleton, this feeding plate promptly converted the taking-up plate to.When low level laterally feeds the plate rotation, high-order taking-up plate rotation 270 degree, the high-order plate that takes out becomes low level taking-up plate, by artificial taking-up finished product skeleton, takes out plate and promptly converts the feeding plate to.Two plates move to right along track simultaneously, take out plate and go to accept new finished product skeleton, wait for next duty cycle.Low level feeding plate and the high-order plate that takes out do not stop circulation, have promptly realized the feeding of new skeleton and the taking-up of finished product skeleton.
Referring to Fig. 4, limit adhesive tape winding mechanism is made up of the skeleton assembly of the limit adhesive tape assembly on top, bottom and adhesive tape cutter and spring attachment 308, limit adhesive tape assembly supports left and right rail 309 by last lower guideway 310, left and right rail 309 is by wheel shaft 315 support edge belt pulleys 313, and corresponding sides belt pulley 3 13 is provided with around axle 3 14 on the left and right rail 309; The skeleton assembly by skeleton 304,306, skeleton axle, skeleton motor, up and down with fore-and-aft direction motion guide rail 302,301 and 312,311 and motor form, the skeleton assembly is made of preceding skeleton assembly 307 and back skeleton assembly 303; Adhesive tape cutter and spring attachment 308 are fixed on the limit adhesive tape assembly left and right rail 309 and respectively corresponding every limit adhesive tape 305.In the adhesive tape assembly device of limit, limit belt pulley 313 is installed in relative fixed on its wheel shaft 315, and limit adhesive tape 305 is sticking mutually with preceding skeleton 306 1 sides around axle 314 by the limit adhesive tape.Only to rotate, can regulate by its rotational resistance torque size relative to frame for limit adhesive tape wheel shaft 315.Skeleton assembly 303,307 can make skeleton 304,306 produce about, the rectilinear motion of all around direction and rotatablely moving.The limit adhesive tape adheres on the preceding skeleton 306, skeleton 306 moves ahead under the drive of guide rail 3 12 before and after the preceding skeleton assembly then, after the elongation of limit adhesive tape, preceding skeleton assembly 307 and limit adhesive tape 305 are done synchronous ascending motion, limit adhesive tape 305 is also also made to the right rectilinear motion along its left and right rail simultaneously, for preparation on the space is done in the arrival of back skeleton assembly 303.Back skeleton assembly 303 takes out plate with back skeleton 304 from the high position of a last operation and takes out and be pulled to shown position.Before the skeleton assembly 307 along its on lower guideway, limit adhesive tape 305 along its on lower guideway 311 do synchronous descending motion, limit adhesive tape 305 is also along left the rectilinear motion of its left and right rail work perpendicular to the adhesive tape bonding plane simultaneously, adhesive tape contact back skeleton 304, thus back skeleton 304 is adhered on the adhesive tape.After preceding skeleton 306 and back skeleton 304 adhered on the adhesive tape simultaneously, adhesive tape cutter and spring attachment 308 be rectilinear motion simultaneously, thereby adhesive tape was severed and adhesive tape is pressed on the skeleton 306,304 of front and back.The hold-down head of the adhesive tape spring attachment before being pressed on the skeleton 306 designs according to the position that limit adhesive tape 305 compresses enamelled wire, promptly which part limit adhesive tape the position that compresses enamelled wire according to limit adhesive tape 305 decides do not compress processing, thereby designs rational hold-down head.After being cut off and be pressed on back skeleton 304 sides to adhesive tape, the limit adhesive tape coiling action of preceding skeleton 306 finishes fully, is sent to station change-over panel 3.Coiling behind back skeleton 304 number of turns coiling limit adhesive tape as requested of limit adhesive tape, again limit adhesive tape 305 is elongated, back skeleton assembly 303 and limit adhesive tape 305 are done synchronous ascending motion (both still rise respectively synchronously) on guide rail separately, limit adhesive tape 305 is also also made to the right rectilinear motion along its left and right rail 309 simultaneously, for preparation on the space is done in the arrival of next group skeleton.Meanwhile, preceding skeleton assembly 307 is guide rail 312 moving linearly backward before and after it, goes the high position of an operation to take out the new skeleton of plate acceptance.Before skeleton assembly 307 and back skeleton assembly 303 ceaselessly with above-mentioned motion repetitive cycling, thereby constantly finish the limit adhesive tape coiling work of skeleton.
Referring to Fig. 5, station change-over panel 3 is made up of skeleton assembly 401 and last lower railway 402, left and right sides track 403, and left and right sides track 403 supports goes up lower railway 402, the skeleton assembly 401 of jockey skeleton on the last lower railway 402.When station change-over panel 3 behind the skeleton of limit adhesive tape of having accepted coiling of left side position (change-over panel becomes the thing position by the room), promptly moving linearly to the right is sent to down winding process one with skeleton.The receiving device of winding mechanism is taken skeleton away from this plate, is in right position station change-over panel 3 and converts the room to by the thing position, and then moving linearly left, removes to accept the skeleton of one procedure.Station change-over panel about 3 ceaselessly moves, and room and thing position be conversion thereupon also, thereby has realized purpose that skeleton is ceaselessly transmitted downwards.
Referring to Fig. 6, insulating tape winding mechanism 4 is made up of the skeleton assembly 503,512 of the insulating tape assembly on top and bottom and enamelled wire pressing device and insulating tape pressing device 506, adhesive tape cutter and hold down gag 505, the insulating tape assembly supports left and right rail 508 by last lower guideway 507, left and right rail 508 is by wheel shaft supports insulative belt pulley 510, and corresponding insulating cement belt wheel 510 is provided with around axle 509 on the left and right rail 508; Skeleton assembly 503,512 by skeleton 511 and 513, skeleton axle, skeleton motor, up and down with fore-and-aft direction motion guide rail 502,514; 501,515 and motor form, the skeleton assembly is made of preceding skeleton assembly 503 and back skeleton assembly 5 12; Enamelled wire pressing device and insulating tape pressing device 506, adhesive tape cutter and hold down gag 505 are fixed on the insulating tape mechanism left and right rail 508 and the corresponding every bar insulation adhesive tape 504 of difference.Because insulating tape is more similar to the coiling of limit adhesive tape, so this mechanism is close with foregoing limit adhesive tape mechanism cardinal principle aspect structure and operation principle.But because the specific (special) requirements on this Machinery Design---will not carry out the coiling of insulating tape in coiling when also finishing, this just makes that the coiling of insulating tape is not an independently course of action for whole process of production, but to combine with the coiling action of enamelled wire, so this mechanism has increased enamelled wire pressing device and insulating tape pressing device 506 again on the basis of limit adhesive tape mechanism, satisfy the specific (special) requirements in this design.When enamelled wire by after on the ideal position, enamelled wire pressing device pushing enamelled wire, the line mouth is done the corresponding subsequent action, does to prepare on the space for the adhesive tape coiling.The insulating cement belt wheel 510 on top is made downward synchronous linear along lower guideway 507, preceding skeleton 513 in the insulating tape mechanism along lower guideway 502 on the preceding skeleton assembly and is moved (at this moment, insulating tape 504 is elongated by last skeleton), insulating tape 504 remakes the rectilinear motion perpendicular to the adhesive tape face to the right to the suitable position, make insulating tape 504 contact just in the one side (this skeleton face is parallel with the adhesive tape face) of the back skeleton 511 of coiling, thereby insulating tape 504 is pushed away on the side that is bonded at back skeleton 511.Insulating tape pressing device 506 is adhering to insulating tape on the back skeleton 511 on this direction from insulating tape left side (this direction is vertical with the adhesive tape face) pushing insulating tape 504, and this moment, enamelled wire was adhered to correct position.Line mouth wire clamp begins action, and enamelled wire is broken, and back skeleton 511 finishes the coiling action fully.Insulating tape pressing device 506 withdraws from, back skeleton 511 rotations, insulating tape 504 beginning coilings.The insulating tape coiling is to the suitable number of turns, back skeleton assembly 512 travels forward along its front and back guide rail, move back skeleton 511 to suitable position, insulating tape 504 is elongated (at this moment, skeleton 513 before back skeleton 511 just is equivalent on the position) after, the back skeleton assembly 512 along its on lower guideway 514, adhesive tape 504 along its on lower guideway 507 make synchronous rising rectilinear motion, adhesive tape 504 is made rectilinear motion away from insulating tape left along its left and right rail 508 simultaneously.The skeleton 511 that this moment, coiling was just finished becomes above-mentioned preceding skeleton 513, waits for that next is by the arrival of coiling skeleton.
In fact, some skeleton is made up of several layers " adhesive tape-coiling-insulating tape ", and for such skeleton, this machine also can be processed.Narration calls one " coiling unit " to " coiling limit adhesive tape-coiling coiling-coiling insulating tape " for convenience.Production method for the skeleton that several coiling unit are arranged is that this machine is carried out " polyphone ", and promptly the production of this machine is all used in each coiling system unit, and the semi-finished product of the finished product of a last coiling unit as next unit are fed.Its method of attachment is: add the station change-over panel in the middle of the coiling unit, its station change-over panel structure is identical with above-mentioned station change-over panel with operation principle.
Claims (6)
1, a kind of full-automatic shaped framework coil coil winding machine, relate to skeleton feeding unloading device, limit adhesive tape winding mechanism, the station change-over panel, the enamelled wire winding mechanism, the insulating tape winding mechanism, it is characterized in that: limit adhesive tape winding mechanism (2) is in the left side, insulating tape winding mechanism (4) is in the right side, the enamelled wire winding mechanism is in insulating tape winding mechanism (4) rear portion, between limit adhesive tape winding mechanism (2) and the insulating tape winding mechanism (4) station change-over panel (3) is set, skeleton feeding unloading device (1) is on the forward track of limit adhesive tape winding mechanism (2) and insulating tape winding mechanism (4).
2, full-automatic shaped framework coil coil winding machine according to claim 1, it is characterized in that: have support frame by skeleton cover (101), Outer Taper (102), the skeleton axle that spring (103) and bulb cylinder (104) are formed, skeleton cover (101) front portion is provided with fluting side's tenon elastic construction, the rear portion of side's tenon is the cylindrical groove that cooperates with skeleton feeding unloading device (1) or station change-over panel (3), there is inner conical surface at the rear portion, the tension groove is arranged on the conical surface, skeleton cover (101) is docked on the Outer Taper (102) that the conical surface matches, spring (103) and bulb cylinder (104) are arranged on the Outer Taper (102), and bulb cylinder (104) matches with the groove of inner conical surface.
3, full-automatic shaped framework coil coil winding machine according to claim 1, it is characterized in that: skeleton feeding unloading device (1) is made up of transverse plate (201,202) and last lower guideway (203), the left and right rail (204) of two independent rotations, two transverse plates (201,202) are coaxial and the installation site is vertical mutually, are furnished with the U type groove of transhipment skeleton on the transverse plate (201,202).
4, full-automatic shaped framework coil coil winding machine according to claim 1, it is characterized in that: limit adhesive tape winding mechanism is made up of the skeleton assembly of the limit adhesive tape assembly on top, bottom and adhesive tape cutter and spring attachment (308), limit adhesive tape assembly supports left and right rail (309) by last lower guideway (310), left and right rail (309) is by wheel shaft (315) support edge belt pulley (313), and left and right rail (309) is gone up corresponding sides belt pulley (313) and is provided with around axle (314); The skeleton assembly is by skeleton (304,306), skeleton axle, skeleton motor, form with fore-and-aft direction motion guide rail (302,301 and 312,311) and motor thereof up and down, and the skeleton assembly is made of preceding skeleton assembly (307) and back skeleton assembly (303); Adhesive tape cutter and spring attachment (308) are fixed on the last and respectively corresponding every limit adhesive tape (305) of limit adhesive tape assembly left and right rail (309).
5, full-automatic shaped framework coil coil winding machine according to claim 1, it is characterized in that: station change-over panel (3) is made up of skeleton assembly (401) and last lower railway (402), left and right sides track (403), lower railway (402) in left and right sides track (403) support, last lower railway (402) is gone up the skeleton assembly (401) of jockey skeleton.
6, full-automatic shaped framework coil coil winding machine according to claim 1, it is characterized in that: insulating tape winding mechanism (4) is made up of insulating tape assembly and skeleton assembly (503,512) and enamelled wire pressing device and insulating tape pressing device (506), adhesive tape cutter and hold down gag (505), the insulating tape assembly supports left and right rail (508) by last lower guideway (507), left and right rail (508) is by wheel shaft supports insulative belt pulley (510), and left and right rail (508) is gone up corresponding insulating cement belt wheel (510) and is provided with around axle (509); The skeleton assembly by skeleton (511,513), skeleton axle, skeleton motor, up and down with fore-and-aft direction motion guide rail (502,514; 501,515) and motor form, the skeleton assembly is by preceding skeleton assembly (503) and back skeleton assembly (512) formation; Enamelled wire pressing device and insulating tape pressing device (506), adhesive tape cutter and hold down gag (505) are fixed on the last and difference corresponding every bar insulation adhesive tape (504) of insulating tape mechanism left and right rail (508).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007201590726U CN201134354Y (en) | 2007-12-24 | 2007-12-24 | Full-automatic wire winder for framework coil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007201590726U CN201134354Y (en) | 2007-12-24 | 2007-12-24 | Full-automatic wire winder for framework coil |
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| Publication Number | Publication Date |
|---|---|
| CN201134354Y true CN201134354Y (en) | 2008-10-15 |
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| CNU2007201590726U Expired - Fee Related CN201134354Y (en) | 2007-12-24 | 2007-12-24 | Full-automatic wire winder for framework coil |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105185570A (en) * | 2015-07-17 | 2015-12-23 | 东莞市智感机械电子科技有限公司 | Fully automatic flat wire framework winding machine |
-
2007
- 2007-12-24 CN CNU2007201590726U patent/CN201134354Y/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105185570A (en) * | 2015-07-17 | 2015-12-23 | 东莞市智感机械电子科技有限公司 | Fully automatic flat wire framework winding machine |
| CN105185570B (en) * | 2015-07-17 | 2018-04-17 | 东莞市智感机械电子科技有限公司 | Full-automatic flat wire backbone winding line machine |
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