CN201131298Y - A humidifying device for a tobacco dryer - Google Patents
A humidifying device for a tobacco dryer Download PDFInfo
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- CN201131298Y CN201131298Y CNU2007200886234U CN200720088623U CN201131298Y CN 201131298 Y CN201131298 Y CN 201131298Y CN U2007200886234 U CNU2007200886234 U CN U2007200886234U CN 200720088623 U CN200720088623 U CN 200720088623U CN 201131298 Y CN201131298 Y CN 201131298Y
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Abstract
The utility model discloses a humidifying device of a cut tobacco baking machine, which belongs to the cigarette device technical field. A humidifying device is arranged in the cut tobacco baking machine, the humidifying device is composed of a steam nozzle, a steam separator and a steam source; the steam nozzle is arranged in a main hot blast pipe communicated with a drying cylinder, and the steam separator is arranged between the steam nozzle and the steam source. The steam separator is connected with a gas-open-typed film valve for controlling the spraying of the steam nozzle, and the gas-open-typed film valve is also connected with a gas-close-typed film valve. The gas-open-typed film valve and the gas-close-typed film valve are connected with an identical air compressor. A water draining valve and a manual stopping valve are connected at the lower end of the steam separator. A pressure reducing valve and the manual stopping valve are arranged between the steam source and the steam separator. The humidifying device has the advantages that the design is rational, the structure is simple, the humidifying device is easy to be implemented, the operation is simple, after the humidifying device is operated, the over-dried amount of the cut tobacco baking machine is effectively reduced, each batch of the over-dried amount is not more than 0.6 percents, and the quality of products quality is stabilized.
Description
Technical field
The utility model belongs to the cigarette machine technical field, is specifically related to a kind of for solving the humidifying device that cut-tobacco drier over-dried cut tobacco defective is set up.
Background technology
Cut-tobacco drier is made up of critical pieces such as frame, drying cylinder, hot-air system, pipe-line system, humidity discharging systems.Wherein drying cylinder is the main working parts of cut-tobacco drier, is made up of into and out of vapour adapter, cylinder swivel joint, and inner wall of rotary drum has 12 arcuation heat exchanger plates, provides indispensable heat energy to tobacco shreds drying.Hot-air system is the device that the technology hot blast is provided for drying cylinder, mainly is made up of air heater, blower fan, hot-air channel, air quantity adjustment valve and temperature instrumentation.Humidity discharging system is installed in top, chamber behind the cut-tobacco drier, and the dust-laden exhaust gas in the drying cylinder is taken out the dirt case by vapour and discharged.Frame mainly is made up of support, supporting roller wheel, transmission device, for the cut-tobacco drier running provides power.
The baking silk is one of most important manufacturing procedure during pipe tobacco is produced, it is that the pipe tobacco flash baking after the hot and humid processing is finalized the design, make moisture content, the temperature uniformity of dry back pipe tobacco, can improve the aesthetic quality of pipe tobacco by drying process, improve leaf silk filling capacity and anti-processability, reach the two coordination.Blue foreign smell in the pipe tobacco and part free nicotine will be overflowed to some extent with water evaporates simultaneously, thereby pipe tobacco fragrance is appeared, and smoke is pure and mild.The drum-type cut-tobacco drier provides drying source by steam-heated barrel and hot blast for pipe tobacco.Because the moisture diffusion towards periphery internally in when heating pipe tobacco, the effect of hot-air system are exactly to absorb and take away boil-off gas, and dry run is carried out smoothly.When pipe tobacco kind, moisture and changes in flow rate, can reach best baking silk effect by the rotating speed of adjusting steam pressure, hot blast temperature and drying cylinder.
In the prior art, when beginning and finish, cut-tobacco drier production (comprises and produces fracture midway) that normal the generation " done head " and the defective of " dried tail ".This is because beginning and pipe tobacco enters in the drying cylinder when finishing amount are less, and this moment, the drying cylinder preheating program finished, temperature has reached 120 ° of setting values in the tube, the interior hot-air humidity of tube this moment is very low, L shaped heat exchanger plate in the drying cylinder heats to pipe tobacco on the one hand, on the other hand pipe tobacco is taken up, the contact surface of pipe tobacco and thermal current is increased, the pipe tobacco amount more after a little while, hot-air system absorbs again and takes away boil-off gas, and is taken away by humidity discharging system rapidly, humidity is lower in the tube, cause an interior pipe tobacco dehydration too much too fast, outlet moisture content low excessively (being lower than 11%), Here it is so-called " doing head " and " dried tail " phenomenon.General every batch " doing head ", " dried tail " amount are 140kg to 150kg.In sum, produce the over-dried cut tobacco main cause: 1. hot blast humidity is low excessively end to end the time in the tube, causes dehydrating amount too much; 2. barrel and hot blast temperature are too high, and it is too fast to cause dewatering end to end.These are so-called " doing head ", " dried tail " pipe tobacco contains too small moisture, and too small moisture pipe tobacco can cause certain influence to product quality, and their moisture is low, it is broken to make, whole cut rate is low and then influence whole pipe tobacco endoplasm.
The utility model content
At the above-mentioned deficiency of prior art, the technical problems to be solved in the utility model provides a kind of cut-tobacco drier humidifying device, and it can reduce cut-tobacco drier producing beginning and finishing frequent over-dried cut tobacco defective, improves tobacco quality.
The technical solution of the utility model is: the cut-tobacco drier in the cut-tobacco drier humidifying device contains drying cylinder, hot-air system, pipe-line system, humidity discharging system, be provided with humidifying device in cut-tobacco drier, humidifying device is made up of steam fumarole, steam-water separator and steam generating equipment; Steam fumarole is arranged among the hot blast person in charge who is connected with drying cylinder, and steam-water separator is arranged between steam fumarole and the steam generating equipment.
Steam-water separator links to each other with the gas force open type membrane valve that control steam fumarole is sprayed, and the gas force open type membrane valve also links to each other with the gas force closed type membrane valve.The gas force open type membrane valve links to each other with same air compressor with the gas force closed type membrane valve.The steam-water separator lower end links to each other with hand stop valve with drain valve.Between steam generating equipment and steam-water separator, be provided with pressure-reducing valve and hand stop valve.
The utility model is reasonable in design, and is simple in structure, implements easily, simple to operate, do not influence ordinary production, after the operation of adding humidifying device, reduced the over-dried cut tobacco amount of cut-tobacco drier effectively, every batch of over-dried cut tobacco amount is no more than 0.6% generally speaking, and product quality obtains significantly stable.
Description of drawings
Accompanying drawing 1 is the utility model one embodiment cut-tobacco drier structural representation;
Accompanying drawing 2 is humidifying device schematic diagrams of accompanying drawing 1 embodiment.
Accompanying drawing acceptance of the bid keep the score state as follows: the 1-cup; 2-steam fumarole; The 3-hot blast is responsible for; The 4-drying cylinder; 5-hot blast looped pipeline; Chamber behind the 6-; The 7-moisture-eliminating blower; The 8-material; The 9-air heat exchanger; The 10-steam generating equipment; The 11-pressure-reducing valve; The 12-hand stop valve; The 13-steam-water separator; 14-gas force open type membrane valve; The 15-air compressor; 16-gas force closed type membrane valve; The 17-trench; The 18-hand stop valve; The 19-drain valve; The 20-recovery system.
The specific embodiment
Below in conjunction with accompanying drawing the specific embodiment of the present utility model is described in further detail.Among the embodiment shown in accompanying drawing 1,2, pipe tobacco before entering cut-tobacco drier by electronic scale before the baking silk, pipe tobacco entered drying cylinder 4 after electronic scale moved 20 seconds, begin to start automatically humidifying device constantly from this, this moment controller that magnetic valve is got is electric, compressed air is connected, gas force open type membrane valve 14 is opened, gas force closed type membrane valve 16 cuts out, steam fumarole 2 work enter drying cylinder 4 after making steam enter the hot blast person in charge 3 and hot blast mixes, and improve the relative humidity in the cylindrical shell.Gas force open type membrane valve 14 work is after 200 seconds, and the flow of the mass flow by drying cylinder 4 during near ordinary production closed humidifying device.This moment the gas force open type membrane valve 14 close, gas force closed type membrane valve 16 opens, and enters the ordinary production state.Equally, before baking silk during the electronic scale fracture, low discharge tailing situation will appear through drying cylinder 4 after 280 seconds, automatically start humidifying device this moment, it is electric that controller gets magnetic valve, and compressed air is connected, and gas force open type membrane valve unlatching this moment 14, gas force closed type membrane valve 16 are closed, steam fumarole 2 work enter drying cylinder 4 after making steam enter the hot blast person in charge 3 and hot blast mixes, and reach the purpose that improves the relative humidity in the cylindrical shell.After 160 seconds, material goes out only substantially, closes humidifying device.
After increase on the cut-tobacco drier added damp device automatically, production beginning, end added tide automatically when reaching time-out production midway.Through repeatedly a plurality of different trades mark being experimentized, reach positive effect, see Table 1.
Table 1, cut-tobacco drier humidifying device effect
| The trade mark | Order of classes or grades at school | A pipe tobacco amount (KG) of doing | Dried tail pipe tobacco amount (KG) | Total amount (KG) | Remarks |
| Soft Great Wall | Early/third | 20 | 42 | 62 | |
| The ash double happiness | Early/third | 21 | 38 | 59 | |
| The ash double happiness | Early/fourth | 25 | 32 | 57 | |
| Soft Great Wall | Early/fourth | 23 | 35 | 58 | |
| East Lake | Early/first | 23 | 40 | 63 | |
| The ash double happiness | Early/first | 20 | 37 | 57 |
As seen from Table 1, " doing head " has obvious reduction with " dried tail " amount, illustrates that the cut-tobacco drier humidifying device has reached intended purposes.
The applicant has also carried out the discussion of others to the relevant technologies problem, make following explanation at this.To note after adopting humidifying device:
1. the wet pipe tobacco of anti-sealing
Increase humidifying device and make steam directly enter baking silk tube 4 contact with pipe tobacco, if the steam water content is too high or the humidification pipeline in water is arranged, water will enter baking thread tins 4, just might cause the water pipe tobacco that wets.For being very difficult for this to happen, on the one hand, it is moisture that the design of humidifying device steam pipework has steam-water separator 13 to be used to remove steam; On the other hand, designing again behind the gas force open type membrane valve 14 that control steam sprays has a gas force closed type membrane valve 16, is used for controlling the condensed water that the discharge line entrained steam produces, and makes it enter trench 17; Two valves are controlled with one road compressed air, because the valve body type selecting is opposite, form the anti-duty of one open-one close automatically.That is: add logical compressed air of the time of tide, gas force open type membrane valve 14 is opened, and gas force closed type membrane valve 16 closes, and steam is entered in the drying cylinder 4 by hot air duct 3.Disconnect compressed air during ordinary production, gas force open type membrane valve 14 closes at this moment, and gas force closed type membrane valve 16 is opened, and condensed water flows into trenches 17 by gas force closed type membrane valve 16 in the pipeline, avoids influencing operate as normal.
2. prevent to influence normal moisture control, the high-moisture pipe tobacco occurs
Because reducing the major measure of " doing head " and " dried tail " amount is decreasing temperature and increasing humidity, if control improperly, overlong time or amount of humidification are excessive, are easy to influence normal moisture control, cause outlet material moisture excessive.At first, we need determine suitable steam pressure., comprehensively relatively and through processing quality department approve same trade mark test according to repeatedly, determine to carry out the humidification processing with the steam pressure of 0.4Mpa.Following table is different steam pressure humidification test effects:
Different steam pressure over-dried cut tobaccos measure takes temperature
| The trade mark | Supplied materials moisture (%) | Steam pressure (MPa) | A pipe tobacco amount (KG) of doing | Dried tail pipe tobacco amount (KG) | Moisture content of outlet (%) |
| Dragon is risen in nine divisions of China in remote antiquity | 19.2 | 0.1 | 42 | 63 | ＜11 |
| Dragon is risen in nine divisions of China in remote antiquity | 19.4 | 0.2 | 35 | 45 | ＜11 |
| Dragon is risen in nine divisions of China in remote antiquity | 19.1 | 0.3 | 26 | 37 | ＜11 |
| Dragon is risen in nine divisions of China in remote antiquity | 19.2 | 0.4 | 20 | 32 | ＜11 |
| Dragon is risen in nine divisions of China in remote antiquity | 19.2 | 0.5 | 20 | 30 | ＜11 |
Secondly, the time of cooling and humidification through overtesting decision time started and concluding time, prevents that the excessive situation of moisture content of outlet from just often appearring in mass flow when must be noted that " doing head " processing on the one hand; Must be noted that " dried tail " processing time on the other hand, begin to lower the temperature and time of humidification, prevent to move and cause the excessive situation of moisture content of outlet too early.
In addition, the size of control humidification quantity of steam is particularly important.Theoretically, the humidification quantity of steam should be a changing value, and quantity of steam should be from big to small when " do head " handled, otherwise quantity of steam should be from small to large when " dried tail " handled.In the actual tests, grasp the time that steam sprays, adopting fixedly, emitted dose also can obtain good effect.But be noted that maximum steam emitted dose will consider capacity of equipment, the ability of particularly humidity discharging dust pelletizing system prevents from the humidity discharging dust pelletizing system is impacted, and influences ordinary production.
Claims (5)
1, a kind of cut-tobacco drier humidifying device, cut-tobacco drier contains drying cylinder, hot-air system, pipe-line system, humidity discharging system, it is characterized in that: be provided with humidifying device in cut-tobacco drier, humidifying device is made up of steam fumarole (2), steam-water separator (13) and steam generating equipment (10); Steam fumarole (2) is arranged on the hot blast that is connected with drying cylinder (4) and is responsible in (3), and steam-water separator (13) is arranged between steam fumarole (2) and the steam generating equipment (10).
2, cut-tobacco drier humidifying device according to claim 1 is characterized in that: steam-water separator (13) links to each other with the gas force open type membrane valve (14) that control steam fumarole (2) is sprayed, and gas force open type membrane valve (14) also links to each other with gas force closed type membrane valve (16).
3, cut-tobacco drier humidifying device according to claim 2 is characterized in that: gas force open type membrane valve (14) links to each other with same air compressor (15) with gas force closed type membrane valve (16).
4, cut-tobacco drier humidifying device according to claim 1 is characterized in that: steam-water separator (13) lower end links to each other with hand stop valve (18) with drain valve (19).
5, cut-tobacco drier humidifying device according to claim 1 is characterized in that: be provided with pressure-reducing valve (11) and hand stop valve (12) between steam generating equipment (10) and steam-water separator (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200886234U CN201131298Y (en) | 2007-11-30 | 2007-11-30 | A humidifying device for a tobacco dryer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200886234U CN201131298Y (en) | 2007-11-30 | 2007-11-30 | A humidifying device for a tobacco dryer |
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| Publication Number | Publication Date |
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| CN201131298Y true CN201131298Y (en) | 2008-10-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007200886234U Expired - Fee Related CN201131298Y (en) | 2007-11-30 | 2007-11-30 | A humidifying device for a tobacco dryer |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103238916A (en) * | 2013-05-30 | 2013-08-14 | 龙岩烟草工业有限责任公司 | Method for reducing dry cut tobacco of drum cut tobacco dryer |
| CN104770843A (en) * | 2015-04-30 | 2015-07-15 | 广东中烟工业有限责任公司 | Two-section type roller cut tobacco dryer |
| CN105639712A (en) * | 2016-03-24 | 2016-06-08 | 红云红河烟草(集团)有限责任公司 | Cut tobacco over-dried temperature and pressure increasing pipeline type conditioning system |
| CN110839933A (en) * | 2019-12-06 | 2020-02-28 | 龙岩烟草工业有限责任公司 | Cut tobacco dryer and hot air temperature control method thereof |
| CN111381568A (en) * | 2018-12-28 | 2020-07-07 | 贵州中烟工业有限责任公司 | Energy-saving control method and device for cut tobacco dryer |
-
2007
- 2007-11-30 CN CNU2007200886234U patent/CN201131298Y/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103238916A (en) * | 2013-05-30 | 2013-08-14 | 龙岩烟草工业有限责任公司 | Method for reducing dry cut tobacco of drum cut tobacco dryer |
| CN103238916B (en) * | 2013-05-30 | 2015-07-01 | 龙岩烟草工业有限责任公司 | Method for reducing dry cut tobacco of drum cut tobacco dryer |
| CN104770843A (en) * | 2015-04-30 | 2015-07-15 | 广东中烟工业有限责任公司 | Two-section type roller cut tobacco dryer |
| CN105639712A (en) * | 2016-03-24 | 2016-06-08 | 红云红河烟草(集团)有限责任公司 | Cut tobacco over-dried temperature and pressure increasing pipeline type conditioning system |
| CN111381568A (en) * | 2018-12-28 | 2020-07-07 | 贵州中烟工业有限责任公司 | Energy-saving control method and device for cut tobacco dryer |
| CN110839933A (en) * | 2019-12-06 | 2020-02-28 | 龙岩烟草工业有限责任公司 | Cut tobacco dryer and hot air temperature control method thereof |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20081015 Termination date: 20151130 |
|
| EXPY | Termination of patent right or utility model |