CN201112355Y - Device for producing multi-station continuous electric lamp bulb and filament components - Google Patents

Device for producing multi-station continuous electric lamp bulb and filament components Download PDF

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Publication number
CN201112355Y
CN201112355Y CNU2007201878108U CN200720187810U CN201112355Y CN 201112355 Y CN201112355 Y CN 201112355Y CN U2007201878108 U CNU2007201878108 U CN U2007201878108U CN 200720187810 U CN200720187810 U CN 200720187810U CN 201112355 Y CN201112355 Y CN 201112355Y
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China
Prior art keywords
filament
foot
welding mechanism
filament foot
molybdenum sheet
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Expired - Fee Related
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CNU2007201878108U
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Chinese (zh)
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李家凌
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Individual
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Individual
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Priority to CNU2007201878108U priority Critical patent/CN201112355Y/en
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Abstract

The invention relates to a device for producing a multiple-step continuous lamp bulb holder filament component. The device is characterized in that a frame, a rotary plate rotationally arranged on the frame, and a filament feet clamp arranged on the rotary plate; a filament feet clamping mechanism, a molybdenum sheet welding mechanism, a tantalum sheet welding mechanism, a filament welding mechanism, and a filament component unloading mechanism, which are sequentially distributed on the side of the rotary plate; a power transmission device for drive the rotary plate to rotate, a power transmission control device, a filament foot clamping device, a molybdenum sheet welding mechanism, a tantalum sheet welding mechanism, a filament welding mechanism and a filament component unloading mechanism constituent the device for producing the filament component according to the electronic control device of program actions. The device for producing the filament component has the advantages of high production efficiency and reliability compared with prior art.

Description

A kind of process units of multi-position continuous lamp head and filament component
Technical field:
The utility model relates to a kind of process units of electric light source.
Background technology:
Existing lamp head and filament component be by a pair of filament foot, respectively be welded on two molybdenum sheets on a pair of filament foot, be welded on the tantalum piece that plays the heat radiation protection effect on the molybdenum sheet, the filament that is welded on the tantalum piece constitutes.The production method of existing above-mentioned member is first two molybdenum sheets of welding on to filament foot respectively, welds tantalum piece then respectively on two molybdenum sheets, respectively the two ends of filament is welded on the tantalum piece at last, and this kind production method complex process, efficient are low.
Summary of the invention:
Goal of the invention of the present utility model is to provide the process units of the high multi-position continuous lamp head and filament component of a kind of production efficiency.
The utility model is to realize like this, by frame, rotation is arranged on the rotating disk on the frame, be arranged on the filament foot folder on the rotating disk, be distributed in clamp mechanism on the filament foot on rotating disk next door successively, the molybdenum sheet welding mechanism, the tantalum piece welding mechanism, the filament welding mechanism, the filament component cutting agency, drive the actuating unit of dial rotation, electronic-controlled installation constitutes, the folder mouth of filament foot folder is provided with two parallel filament foot clip slots, clamp mechanism is by filament foot vibrations bucket on the filament foot, with connect and the filament foot clip slot corresponding a pair of filament foot guide groove parallel of filament foot vibrations bucket with two, filament foot grip(per) feed mechanism, the clip pressing mechanism that is arranged on filament foot folder top constitutes, the molybdenum sheet welding mechanism is by two molybdenum sheet conveying mechanisms, be positioned at a pair of folder weldering welding mechanism of filament foot folder front, molybdenum sheet is cut off mechanism and is constituted, the tantalum piece welding mechanism is by two tantalum piece conveying mechanisms, be positioned at a pair of folder weldering welding mechanism of filament foot folder front, tantalum piece is cut off mechanism and is constituted, the filament welding mechanism is by the filament connecting gear, a pair of folder weldering welding mechanism constitutes, and the filament component cutting agency is by member grip(per) feed mechanism, the clip pressing mechanism that is arranged on filament foot folder top constitutes.During work, filament foot is put in the filament foot vibrations bucket, filament foot is arranged and is entered in regular turn in a pair of filament foot guide groove by same direction automatically in filament foot vibrations bucket, top a pair of filament foot protrudes in a pair of filament foot guide groove end face, at this moment, under the automatic control of electronic-controlled installation, pressing mechanism presses down the filament foot folder, corresponding filament foot folder is opened, filament foot grip(per) feed mechanism will protrude in the filament foot clamping of a pair of filament foot guide groove end face and send in the filament foot clip slot of open filament foot folder, move on the pressing mechanism then, the filament foot folder is closed, filament foot tightly is fixed in the filament foot clip slot, station of electronic-controlled installation control dial rotation, make clamping have the filament foot folder of a pair of filament foot to move to by the molybdenum sheet welding mechanism, then, under the control of electronic-controlled installation, two molybdenum sheet conveying mechanisms are transported to two banded molybdenum sheets on a pair of filament foot, starting folder weldering welding mechanism then is welded on two banded molybdenum sheets on two filament foots respectively simultaneously, then, electronic-controlled installation control molybdenum sheet is cut off mechanism molybdenum sheet is cut off, then, station of electronic-controlled installation control dial rotation, make clamping have a pair of filament foot folder that has the filament foot of molybdenum sheet to move to by the tantalum piece welding mechanism, under the control of electronic-controlled installation, two tantalum piece conveying mechanisms are transported to two banded tantalum pieces on the molybdenum sheet of a pair of filament foot, starting folder weldering welding mechanism then is welded on two banded tantalum pieces on two molybdenum sheets respectively simultaneously, then, electronic-controlled installation control tantalum piece is cut off mechanism tantalum piece is cut off, then, station of electronic-controlled installation control dial rotation, make clamping that a pair of molybdenum sheet that has be arranged, the filament foot folder of the filament foot of tantalum piece moves to by the filament welding mechanism, electronic-controlled installation is under people's control, filament is delivered on a pair of tantalum piece by the filament connecting gear, by a pair of folder weldering welding mechanism filament is welded on two tantalum pieces, afterwards, station of electronic-controlled installation control dial rotation, the filament foot folder that has filament component is moved to by the filament component cutting agency, the clip pressing mechanism that is arranged on filament foot folder top presses down under the control of electronic-controlled installation, the filament foot folder is opened, simultaneously, member grip(per) feed mechanism clamps the member on the filament foot folder and it is transferred out.
Here, be provided with the filament foot checkout gear between clamp mechanism, molybdenum sheet welding mechanism on the filament foot, the signal of telecommunication output of filament foot checkout gear links to each other with the signal of telecommunication input of electronic-controlled installation.During work, if the filament foot checkout gear detects filament foot folder and goes up clamping when a pair of filament foot is arranged, the electronic-controlled installation control device is according to program behavior, otherwise, electronic-controlled installation is controlled other mechanism and is failure to actuate when this filament foot that is not clamped to a pair of filament foot clips to, till this filament foot folder that is not clamped to a pair of filament foot rotates back on the initial light wire foot on the clamp mechanism station.
Be provided with the molybdenum sheet checkout gear between molybdenum sheet welding mechanism, tantalum piece welding mechanism, the signal of telecommunication output of molybdenum sheet checkout gear links to each other with the signal of telecommunication input of electronic-controlled installation.During work, if the molybdenum sheet checkout gear detects filament foot folder and goes up clamping when a pair of filament foot that has a molybdenum sheet is arranged, the electronic-controlled installation control device is according to program behavior, otherwise, electronic-controlled installation is controlled other mechanism and is not clamped at this and is failure to actuate when a pair of filament foot that has the filament foot of molybdenum sheet clips to, till this is not clamped to a pair of filament foot folder that has the filament foot of molybdenum sheet and rotates back on the initial light wire foot on the clamp mechanism station.
The filament foot cleaning mechanism is being set between clamp mechanism on filament component cutting agency, the filament foot, and the filament foot cleaning mechanism is made of member grip(per) feed mechanism, the clip pressing mechanism that is arranged on filament foot folder top.During work, when the filament foot of makeing mistakes pressed from both sides through the filament foot cleaning mechanism, the clip pressing mechanism that is arranged on filament foot folder top pressed down under the control of control device, and the filament foot folder is opened, simultaneously, member grip(per) feed mechanism clamps the residue on the filament foot folder and it is transferred out.
Compared with the prior art the utility model because the mechanism that has adopted the multistation of rotating disk and control automatically to have the double fastener weldering makes filament component, therefore, has the high advantage of production efficiency and reliability.
Description of drawings:
Fig. 1 is a structural representation of the present utility model;
Fig. 2 is the structural representation of clamp mechanism on the filament foot;
Fig. 3 is the structural representation of molybdenum sheet welding mechanism;
Fig. 4 is the structural representation of tantalum piece welding mechanism;
Fig. 5 is the structural representation of filament welding mechanism;
Fig. 6 is the structural representation of filament connecting gear;
Fig. 7 is the structural representation of filament component cutting agency;
Fig. 8 is control circuit figure of the present utility model.
Embodiment:
Now in conjunction with the accompanying drawings and embodiments the utility model is described in further detail:
As shown in Figure 1, the utility model is by frame 1, rotation is arranged on the rotating disk 2 on the frame 1, be arranged on the filament foot folder 3 on the rotating disk 2, be distributed in clamp mechanism 4 on the filament foot on rotating disk 2 next doors successively, molybdenum sheet welding mechanism 5, tantalum piece welding mechanism 6, filament welding mechanism 7, filament component cutting agency 8, drive the actuating unit 9 that rotating disk 2 rotates, electronic-controlled installation 10 constitutes, the folder mouth 3a of filament foot folder 3 is provided with two parallel filament foot clip slot 3b, clamp mechanism 4 is by filament foot vibrations bucket 4a on the filament foot, with connect and the filament foot clip slot 3b corresponding a pair of filament foot guide groove 4b parallel of filament foot vibrations bucket 4a with two, the filament foot grip(per) feed 4c of mechanism, be arranged on the clip pressing mechanism 4d formation that filament foot presss from both sides 3 tops, the filament foot grip(per) feed 4c of mechanism is by moving forward and backward device 4c1, constitute by the electronic clip 4c2 that moves forward and backward device 4c1 drive, molybdenum sheet welding mechanism 5 is by two molybdenum sheet conveying mechanism 5a, be positioned at a pair of folder weldering welding mechanism 5b that filament foot presss from both sides 3 fronts, molybdenum sheet is cut off the 5c of mechanism and is constituted, two molybdenum sheet conveying mechanism 5a are by moving forward and backward device 5a1, constitute by the clamper 5a2 that moves forward and backward device 5a1 drive, during use, moving forward and backward device 5a1 drive clamping has the clamper 5a2 of two banded molybdenum sheet 5a3 to be advanced on the filament foot, 5b is welded on two banded molybdenum sheet 5a3 on the filament foot 14 simultaneously to folder weldering welding mechanism, after treating that molybdenum sheet 5a3 is welded on the filament foot 14 securely, unclamp clamper 5a2 and after moving forward and backward under the device 5a1 drive, move to original position, molybdenum sheet is cut off the molybdenum sheet 5a3 that the 5c of mechanism will be welded on the filament foot 14 and is cut off, tantalum piece welding mechanism 6 is by two tantalum piece conveying mechanism 6a, be positioned at a pair of folder weldering welding mechanism 6b that filament foot presss from both sides 3 fronts, tantalum piece is cut off the 6c of mechanism and is constituted, two tantalum piece conveying mechanism 6a are by moving forward and backward device 6a1, constitute by the clamper 6a2 that moves forward and backward device 6a1 drive, during use, moving forward and backward device 6a1 drive clamping has the clamper 6a2 of two banded tantalum piece 6a3 to be advanced on the molybdenum sheet 5a3 of filament foot 14, a pair of folder weldering welding mechanism 6b is welded on two banded tantalum piece 6a3 respectively the molybdenum sheet 5a3 on two filament foots simultaneously, after treating that molybdenum sheet 5a3 that tantalum piece 6a3 is welded on filament foot securely goes up, unclamp clamper 6a2 and after moving forward and backward under the device 6a1 drive, move to original position, tantalum piece is cut off the tantalum piece 6a3 that the 6c of mechanism will be welded on the molybdenum sheet 5a3 and is cut off, as shown in Figure 5, filament welding mechanism 7 is by filament connecting gear 7a, a pair of folder weldering welding mechanism 7b constitutes, filament connecting gear 7a is by moving forward and backward the 7a1 of mechanism, transmitting carrier 7a2 by the filament that moves forward and backward the 7a1 of mechanism drive constitutes, as shown in Figure 6, filament connecting gear 7a is by moving forward and backward the 7a1 of mechanism, by the tooth bar 7a3 that moves along support 7a2 that moves forward and backward that the 7a1 of mechanism drives, rotation that be arranged on both sides, support 7a2 front with two gear 7a4 tooth bar 7a3 engagement, the centering block 7a5 that has groove 7a6 that is driven by gear 7a4 constitutes, during use, strip filament 15 is placed on the groove 7a6 of centering block 7a5, then by moving forward and backward the 7a1 of mechanism, tooth bar 7a3 makes centering block 7a5 swing, the pin at filament two ends is bent on the tantalum piece 6a3, as shown in Figure 7, filament component cutting agency 8 is by the member grip(per) feed 8a of mechanism that filament component 17 is clamped and moved forward and backward, be arranged on the clip pressing mechanism 8b formation that filament foot presss from both sides 3 tops.
Clamp mechanism 4,5 of molybdenum sheet welding mechanisms are provided with filament foot checkout gear 11 on filament foot, and the signal of telecommunication output of filament foot checkout gear 11 links to each other with the signal of telecommunication input of electronic-controlled installation 10.
Be provided with molybdenum sheet checkout gear 12 at molybdenum sheet welding mechanism 5,6 of tantalum piece welding mechanisms, the signal of telecommunication output of molybdenum sheet checkout gear 12 links to each other with the signal of telecommunication input of electronic-controlled installation 10.
4 of clamp mechanisms are provided with filament foot cleaning mechanism 13 on filament component cutting agency 8, filament foot, filament foot cleaning mechanism 13 by the member grip(per) feed 13a of mechanism, be arranged on the clip pressing mechanism 13b that filament foot presss from both sides 3 tops and constitute.
For filament foot 14 is positioned on the filament foot folder 3 exactly, on filament foot clamp mechanism 4,5 of molybdenum sheet welding mechanisms be provided with by move forward and backward device 16a, by the filament foot positioner 16 that is just constituting that moves forward and backward that device 16a drives facing to the location-plate 16b of filament foot 14.
The operator places filament 15 for convenience, and near the frame 1 the filament welding mechanism 7 is provided with control switch 18, and the signal of telecommunication output of control switch 18 links to each other with the input of electronic-controlled installation 10 signals of telecommunication.During work, when the filament foot 14 that is welded with molybdenum sheet 5a3, tantalum piece 6a3 presss from both sides under 3 drives at filament foot, entering filament welds when being total to the position, the operator is placed on filament 15 on the filament welding mechanism 7, presses control switch 18 then, 7 actions of filament welding mechanism, filament 15 is welded on the tantalum piece 6a3 on the filament foot folder 3, then, rotating disk is rotated further a station, connects action so that the operator carries out the next light wire bond.
The output of the signal of telecommunication of electronic-controlled installation 10 respectively with filament foot on clamp mechanism 4, molybdenum sheet welding mechanism 5, tantalum piece welding mechanism 6, filament welding mechanism 7, filament component cutting agency 8, drive actuating unit 9, filament foot cleaning mechanism 13, the filament foot positioner 16 that rotating disk 2 rotates and link to each other.

Claims (9)

1, a kind of process units of multi-position continuous lamp head and filament component, it is characterized in that by frame, rotation is arranged on the rotating disk on the frame, be arranged on the filament foot folder on the rotating disk, be distributed in clamp mechanism on the filament foot on rotating disk next door successively, the molybdenum sheet welding mechanism, the tantalum piece welding mechanism, the filament welding mechanism, the filament component cutting agency, drive the actuating unit of dial rotation, the control actuating unit, clamp mechanism on the filament foot, the molybdenum sheet welding mechanism, the tantalum piece welding mechanism, the filament welding mechanism, the filament component cutting agency constitutes according to the electronic-controlled installation of program behavior, the folder mouth of filament foot folder is provided with two parallel filament foot clip slots, clamp mechanism is by filament foot vibrations bucket on the filament foot, with connect and the filament foot clip slot corresponding a pair of filament foot guide groove parallel of filament foot vibrations bucket with two, filament foot grip(per) feed mechanism, the clip pressing mechanism that is arranged on filament foot folder top constitutes, the molybdenum sheet welding mechanism is by two molybdenum sheet conveying mechanisms, be positioned at a pair of folder weldering welding mechanism of filament foot folder front, molybdenum sheet is cut off mechanism and is constituted, the tantalum piece welding mechanism is by two tantalum piece conveying mechanisms, be positioned at a pair of folder weldering welding mechanism of filament foot folder front, tantalum piece is cut off mechanism and is constituted, the filament welding mechanism is by the filament connecting gear, a pair of folder weldering welding mechanism constitutes, and the filament component cutting agency is by member grip(per) feed mechanism, the clip pressing mechanism that is arranged on filament foot folder top constitutes.
2, the process units of multi-position continuous lamp head and filament component according to claim 1, it is characterized in that being provided with the filament foot checkout gear between clamp mechanism, molybdenum sheet welding mechanism on the filament foot, the signal of telecommunication output of filament foot checkout gear links to each other with the signal of telecommunication input of electronic-controlled installation.
3, the process units of multi-position continuous lamp head and filament component according to claim 1 and 2, it is characterized in that being provided with the molybdenum sheet checkout gear between molybdenum sheet welding mechanism, tantalum piece welding mechanism, the signal of telecommunication output of molybdenum sheet checkout gear links to each other with the signal of telecommunication input of electronic-controlled installation.
4, the process units of multi-position continuous lamp head and filament component according to claim 3, it is characterized in that the filament foot cleaning mechanism is being set between clamp mechanism on filament component cutting agency, the filament foot, the filament foot cleaning mechanism is made of member grip(per) feed mechanism, the clip pressing mechanism that is arranged on filament foot folder top.
5, the process units of multi-position continuous lamp head and filament component according to claim 4 is characterized in that two molybdenum sheet conveying mechanisms are by moving forward and backward device, being made of the clamper that moves forward and backward the device drive.
6, the process units of multi-position continuous lamp head and filament component according to claim 5 is characterized in that two tantalum piece conveying mechanisms are by moving forward and backward device, being made of the clamper that moves forward and backward the device drive.
7, according to the process units of claim 1 or 2 or 4 or 5 or 6 described multi-position continuous lamp head and filament components, it is characterized in that the filament connecting gear by move forward and backward mechanism, by the tooth bar that moves along support that moves forward and backward that mechanism drives, rotate and be arranged on both sides, support front and the two gears tooth bar engagement, constitute by the centering block that has groove of gear driven.
8, the process units of the multi-position continuous lamp head and filament component of stating according to claim 7 is characterized in that on filament foot clamp mechanism, molybdenum sheet welding mechanism are provided with by moving forward and backward device, just constituting the filament foot positioner facing to the location-plate of filament foot by what move forward and backward that device drives.
The process units of the multi-position continuous lamp head and filament component of 9, stating according to Claim 8 is characterized in that near the frame the filament welding mechanism is provided with control switch, and the signal of telecommunication output of control switch links to each other with the input of the electronic-controlled installation signal of telecommunication.
CNU2007201878108U 2007-09-21 2007-09-21 Device for producing multi-station continuous electric lamp bulb and filament components Expired - Fee Related CN201112355Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU2007201878108U CN201112355Y (en) 2007-09-21 2007-09-21 Device for producing multi-station continuous electric lamp bulb and filament components

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Application Number Priority Date Filing Date Title
CNU2007201878108U CN201112355Y (en) 2007-09-21 2007-09-21 Device for producing multi-station continuous electric lamp bulb and filament components

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CN201112355Y true CN201112355Y (en) 2008-09-10

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101145497B (en) * 2007-09-21 2010-11-17 李家凌 Multi-position continuous lamp head and filament component production device
CN105345470A (en) * 2015-11-27 2016-02-24 镇江晨光焊接设备制造有限公司 Full-automatic production equipment based on stem guide wire shaping and LED light strip welding integration
CN107175379A (en) * 2017-07-09 2017-09-19 海宁市新宇光能科技有限公司 The light fixture manufacturing equipment of band edge wire bond pre-treatment facility

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101145497B (en) * 2007-09-21 2010-11-17 李家凌 Multi-position continuous lamp head and filament component production device
CN105345470A (en) * 2015-11-27 2016-02-24 镇江晨光焊接设备制造有限公司 Full-automatic production equipment based on stem guide wire shaping and LED light strip welding integration
CN105345470B (en) * 2015-11-27 2018-08-28 镇江晨光焊接设备制造有限公司 Based on the shaping of stem seal wire and LED light bar weldedization full automatic production equipment
CN107175379A (en) * 2017-07-09 2017-09-19 海宁市新宇光能科技有限公司 The light fixture manufacturing equipment of band edge wire bond pre-treatment facility

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20080910

Termination date: 20091021