CN201105469Y - Laser straight-line cutting mill for woodwork - Google Patents

Abstract

The utility model discloses a laser rectilinear cutting machine used for woodworking, including a laser cutting mechanism and a two-dimensional rectilinear motion XY-axis feed mechanism; wherein, the laser cutting mechanism includes a machine rack, laser generators, a support, laser heads, 45 degrees reflection mirrors of the laser heads and focusing mirrors. The laser rectilinear cutting machine is characterized in that a plurality of groups of laser generators with the power of ten to hundred watt-level, the laser heads of the laser generators, the 45 degrees reflection mirrors and the focusing mirrors are arranged on the rack; furthermore, all the laser heads are arranged along the X-axis direction and positioned above or below or above and below a work piece which is processed, at the same time, cutting laser beams are emitted, the central points of the laser beams which are emitted from all the laser heads are focused on a same cutting plane, while the focuses of the focusing mirrors of all the laser heads are increasedly arranged in the shape of continuous ladder, the incremental amount of the focuses is less than or equal to the cutting depth of the laser beams of the former group of the laser heads; the design has the advantages of low production cost and price cost, high processing precision, high cutting efficiency and so on, which is especially suitable for the rectilinear cutting processing of the edge-sealing materials and the thin sheet materials of the decoration and furniture processing industry.

Description

The carpenter uses the laser straight-line cutting machine

Technical field

The utility model relates to the field of carpenter's process equipment, particularly is applicable to the laser cutting machine of decoration, the processing of furniture processing industry thin slice material.

Background technology

In traditional decoration and furniture processing industry, cutting timber generally is that they have used considerable time in the woodwork industry, occupy very consequence with saw blade, circular saw bit, but it still has a lot of defectives, as: dust is big during cutting, noise is big, swage set is wide.Can overcome the deficiency that traditional woodwork sawing is processed with the laser instrument cutting, its incision principle is that laser beam makes energy accumulating by focus lamp, and material absorbs the energy instant vaporization, forms small hole, generally cuts the diameter 0.2mm～0.4mm in hole.Workpiece forms relative motion by feeding table and laser beam, forms a very narrow cutting slit.Compare with traditional saw blade, circular saw bit, the advantage of laser cutting mainly show following some: in 1, when cutting, do not have mechanical stress; 2, the noise of cutting generation is little; 3, the dust of cutting generation is fewer; 4, Qie Ge slot is narrow, general 0.2～0.4mm.But domestic laser instrument is owing to technology limitation, and its power generally is ten watts of levels, hectowatt grade, and during the cutting woodwork, the depth of cut of single group laser generator only is several millimeters, and cutting power, cutting efficiency do not satisfy the demand of actual production far away.And external high power laser light generator, its power is multikilowatt, laser beam can directly be processed the timber of the cutting 25mm left and right sides degree of depth, the speed of processing is about 1m/min, but it costs an arm and a leg, every millions of unit counts, and generally is about 100 times of domestic laser instrument price, and the follow-up service expense is also quite expensive.Therefore, the effects limit of technology and price environmental protection, energy-conservation laser instrument popularization, application in woodworking.

The utility model content

The purpose of this utility model will overcome the deficiencies in the prior art part exactly, propose a kind ofly to reduce the device fabrication cost by the mode that breaks the whole up into parts, make Costco Wholesale low, and the carpenter that depth of cut is big, machining accuracy is high, cutting efficiency is high use the laser straight-line cutting machine.

The purpose of this utility model is achieved by the following technical solution: the carpenter uses the laser straight-line cutting machine, include laser cutting mechanism and feed mechanism, laser cutting mechanism includes frame, be loaded on the laser generator on the frame, the bearing of fixed laser generator, be loaded on the laser head and the 45 degree speculums thereof of frame front, focus lamp, feed mechanism is conventional X-axis and Y-axis two dimension rectilinear motion XY axle feed mechanism, which is provided with air-actuated jaw, workpiece to be machined is fixed by air-actuated jaw, drive by XY axle feed mechanism, the laser head of frame front is made the linear advancement and the feeding of making Y direction of X-direction relatively, it is characterized in that: it is ten that frame is provided with many group power---the laser generator and the laser head thereof of hectowatt grade, 45 degree speculums, focus lamp, each laser head along X-direction be arranged in workpiece to be machined above or below or upper and lower, send the cutting laser beam simultaneously, and the laser beam central spot that each laser head sends is on same cutting planes, increase progressively setting and the focal length of the focus lamp of each laser head is the successive steps shape, the amount that focal length increases progressively is smaller or equal to the depth of cut of the laser beam of last group of laser head.Further, for saving the space, improve cutting efficiency, laser head is arranged in the above and below of workpiece to be machined respectively along X-direction, the laser beam central spot that laser head between the upper and lower sends in same cutting planes and must about stagger, avoid up and down laser beam head-on collision.For the speed of controlling cost and cutting, power is ten---the laser generator of hectowatt grade for well, and can increase and decrease quantity or power according to the depth of cut size of workpiece to be machined with the 2-12 group.To transfer the trouble of different focus lamp focal lengths for fear of each laser instrument, the focal length of focus lamp that also can be each laser head is identical, just the focus lamp of each laser head is arranged apart from stepped the successively decreasing of the physical location of workpiece to be machined, and the difference in height of successively decreasing just in time is the depth of cut of the laser beam of last group of laser head.For easy, the safety of processing, XY axle feed mechanism includes X-axis guide rail, Y-axis guide rail, the X-axis carriage on workbench, the workbench, is fixed on the X-axis motor on the X-axis carriage, the X-axis tooth bar that cooperates with the transmission of X-axis motor; Y-axis motor, the Y-axis screw mandrel, the Y-axis portal frame that are in transmission connection with y-axis motor; Y-axis motor adopts stepper motor, and the X-axis motor adopts variable-frequency motor.

Such design the utlity model has tangible advantage and advantage:

1, the utilization rate height of material: because the cutting of laser beam seam has only 0.2mm～0.4mm, the slot loss is few, can improve the utilization rate of material, increases economic efficiency.

Though 2 single laser generators are limited to the cutting power of material, depth of cut N is about 3-5mm, but the laser generator of a plurality of tens of watts of levels or hectowatt grade while and usefulness, overall depth of cut can improve many times, reach 50mm or more than, also can improve the production efficiency of cutting.

3, machining accuracy height: the utility model control X-axis, y-axis motor drive, and X-axis motor-driven gear charging precision can reach 1mm, and y-axis motor drives the screw mandrel precision can reach 0.1mm.Such precision can satisfy the requirement of wood working industry.

4, the characteristics of the utility model cutting are that laser head maintains static, and by the self-feeding of feed mechanism band workpiece to be machined, workpiece to be machined and cutting mechanism form relative motion, and reach the cutting purpose, simple, safety are controlled in man-machine separation, can reduce the generation of industrial accident.

5, the equipment with external peer-level contrasts, and the utility model can reach the requirement of industry, and both economical again practicality need not be used expensive multikilowatt laser generator, and its cost only is about one of percentage of the laser cutting device of equal cutting power abroad.

Description of drawings

Fig. 1 is a schematic perspective view of the present utility model;

Fig. 2 is the schematic diagram that laser beam begins cut workpiece;

Fig. 3 is that the A of Fig. 2 is to partial view;

Fig. 4 is the schematic diagram of laser beam cut workpiece process;

Fig. 5 is that the B of Fig. 4 is to partial view;

Fig. 6 be laser beam with workpiece cut from schematic diagram;

Fig. 7 is that the C of Fig. 6 is to partial view.

The specific embodiment

Referring to Fig. 1, present embodiment comprises: laser cutting mechanism and XY axle feed mechanism two large divisions.

Laser cutting mechanism is the core of this patent, and what laser generator 3 adopted is 60 watts of homemade laser generators, supporting Laser Power Devices and cooling system all adopt homemade accessory, be routine techniques.Present embodiment laser cutting mechanism comprises eight groups of laser generators 3 with 60 watts of constant powers, eight laser heads 4 and 45 degree speculum 41 and focus lamps 42 thereof, eight groups of laser generators 3 are contained in respectively on the bearing 2, bearing 2 is locked on the frame 1 by screw, the laser head 4 of laser generator 3 is fixed on frame 1 front portion, and be divided into the above and below that two row are symmetrically distributed in workpiece to be machined 9, when each four laser head 4 of two row are installed up and down, laser beam 31 central points that each laser head 4 sends will be on the same cutting planes, and need stagger in position, the left and right sides, avoids the laser head-on collision.Eight groups of laser generators 3 are to send cutting laser beam 31 simultaneously, the laser beam 31 that laser generator 3 sends vertically enters the center of laser head 4 holes, change direction by 45 degree speculums 41, vertically inject the focus lamp 42 that is installed in laser head 4 the insides again, adjust the upper-lower position of focus lamp 42, change laser beam 31 and gather focus, can guarantee that the energy of every Shu Jiguang can both concentrate on the certain depth position of workpiece 9.Increase progressively setting and the focal length of the focus lamp 42 of each laser head 4 is the successive steps shape, the size that focal length increases progressively equates with laser beam 31 depths of cut of last group of laser head 4.Screw rod on the rotating laser head 4 can be adjusted the focal length up and down of focus lamp 42, and the amount that focal length increases progressively also can be slightly less than the depth of cut of last group of laser beam 31.

XY axle feed mechanism is used to drive the feeding that workpiece 9 is made the linear advancement of X-direction and made Y direction, Y-axis guide rail 6 is fixed on the feeding table 17, Y-axis portal frame 15 is on Y-axis guide rail 6, by y-axis motor 14 rotary screws 13, can drive Y-axis portal frame 15 as Y direction move forward into to, thereby the thickness that the cutting of control workpiece 9 needs.X-axis guide rail 8 is installed on the Y-axis portal frame 15, and X-axis carriage 12 is installed on the X-axis guide rail 8, and X-axis motor 10 forms relative motion by wheel and rack 7, drives X-axis carriage 12 and moves, and workpiece 9 is fixed on the X-axis carriage 12 by air clamper 11.X-axis motor 10 adopts variable-frequency motor, and the charging precision can reach 1mm, mainly is to drive workpiece 9 to carry out the X-direction rectilinear motion, carries out laser cutting through laser head 4.Y-axis motor 14 adopts stepper motors, drives workpiece 9 feeding that circulates, and drives the screw mandrel precision and can reach 0.1mm.Circuit control box 16 is fixed on the feeding table 17, is used to control laser circuit and each motor movement, belongs to routine techniques.

Referring to Fig. 2-Fig. 7, be that the processed timber workpiece 9 of 8N=40mm is an example with the cutting total depth, the solid good workpiece 9 of dress on the air clamper 11 of XY axle feed mechanism, XY axle feed mechanism starts, and workpiece 9 moves along the X-direction straight line.Upper surface for workpiece 9, at first through first group of laser head 4A, the laser beam 31 that first group of laser head 4A sends is implemented from top to bottom cutting on workpiece 9, form slot, the degree of depth of slot is N=5mm, because laser beam 31 central points that each laser head 4 sends all are on the same cutting planes, when workpiece 9 then enters, behind the 3rd group of laser head 4C, by regulating the focal length of focus lamp 42 in advance, on the slot basis that a last degree of depth is N, the laser beam 31 of the 3rd group of laser head 4C is cutting downwards again, the degree of depth of cutting is all N, forming the degree of depth is the slot of 2N, then, workpiece 9 enters and by the 5th group of laser head 4E, it also is focal length by preset focus lamp 42, it in the degree of depth of last twice formation laser beam 31 cutting downwards again of the 5th group of laser head 4E on the basis of slot of 2N, the degree of depth of cutting is N, by that analogy, when workpiece 9 enters the 7th group of laser head 4G, the degree of depth of its laser beam 31 cuttings also be N, and is like this, above four groups of laser heads be 4N in the total depth of cut of slot of the generation of same cutting planes with from top to bottom cutting; Meanwhile, lower surface for workpiece 9, similarly process takes place simultaneously, when workpiece 9 moves along the X-direction straight line, the lower surface of workpiece 9 is equally through second group of laser head 4B, the 4th group of laser head 4D, the 6th group of laser head 4F, the four bundle laser cuttings from bottom to top successively of the 8th group of laser head 4H, below four groups of laser heads and top four groups of laser heads all be on the same cutting planes, the total depth of cutting also is 4N, like this, workpiece 9 along X-direction through eight groups of laser heads 4 after, the slot total depth that is cut altogether on same cutting planes and produces is 8N=40mm, after the X-axis motor 10 drive workpiece 9 of XY axle feed mechanism were covered a stroke, workpiece 9 was just cut open fully.XY axle feed mechanism resets, and y-axis motor 14 starts, and drives the feeding that workpiece 9 is made Y direction, carries out the cutting of following one-period, so circulation.In the present embodiment, N is the maximum depths of cut of single group laser head 4 laser beams 31 for timber in fact, and for 60 watts of homemade laser generators, the value of single group depth of cut N approximately is 3--5mm.In other words, but the depth capacity of present embodiment converted timber workpiece is 40mm, if the thickness of processed timber workpiece, then must be changed more powerful laser head greater than 40mm or increase the quantity of laser generator, laser head.Therefore, can increase and decrease the quantity of laser generator, laser head, as 4 groups, 6 groups, 12 groups, 16 groups etc. according to the depth of cut of workpiece to be machined size.

For the layout of many groups laser head 4, be that the position of respectively organizing laser head 4 is in same datum line in the foregoing description, but the focal length of focus lamp have nothing in common with each other, the depth of cut of laser beam is regulated by focus lamp 42.In addition to the implementation, also can take other mode, the focal length of focus lamp that is each laser head is identical, and just each laser head is arranged apart from stepped the successively decreasing of the linear position of workpiece to be machined, and the difference in height of successively decreasing just in time is the depth of cut N of the laser beam of last group of laser head.This can realize efficiently equally, accurate cutting processing.

Certainly, only enumerated two kinds of preferred implementation here, the protection category that other is equal to, structure roughly the same all should belong to this patent repeats no more here.

Claims (5)

1, the carpenter uses the laser straight-line cutting machine, include laser cutting mechanism and feed mechanism, laser cutting mechanism includes frame, be loaded on the laser generator on the frame, the bearing of fixed laser generator, be loaded on the laser head and the 45 degree speculums thereof of frame front, focus lamp, feed mechanism is conventional X-axis and Y-axis two dimension rectilinear motion XY axle feed mechanism, which is provided with air-actuated jaw, workpiece to be machined is fixed by air-actuated jaw, drive by XY axle feed mechanism, the laser head of frame front is made the linear advancement and the feeding of making Y direction of X-direction relatively, it is characterized in that: it is ten that frame is provided with many group power---the laser generator and the laser head thereof of hectowatt grade, 45 degree speculums, focus lamp, each laser head along X-direction be arranged in workpiece to be machined above or below or upper and lower, send the cutting laser beam simultaneously, and the laser beam central spot that each laser head sends is on same cutting planes, increase progressively setting and the focal length of the focus lamp of each laser head is the successive steps shape, the amount that focal length increases progressively is smaller or equal to the laser beam depth of cut of last group of laser head.

2, carpenter according to claim 1 uses the laser straight-line cutting machine, it is characterized in that laser head is arranged in the above and below of workpiece to be machined respectively along X-direction, the laser beam central spot that laser head between the upper and lower sends in same cutting planes and must about stagger, avoid up and down laser beam head-on collision.

3, carpenter according to claim 1 and 2 uses the laser straight-line cutting machine, it is characterized in that power is ten---and the laser generator of hectowatt grade for well, and can increase and decrease quantity or power according to the depth of cut size of workpiece to be machined with the 2-12 group.

4, carpenter according to claim 3 uses the laser straight-line cutting machine, the focal length of focus lamp that it is characterized in that each laser head is identical, just the focus lamp of each laser head is arranged apart from stepped the successively decreasing of the physical location of workpiece to be machined, and the difference in height of successively decreasing just in time is the depth of cut of the laser beam of last group of laser head.

5, carpenter according to claim 3 uses the laser straight-line cutting machine, it is characterized in that XY axle feed mechanism includes X-axis guide rail, Y-axis guide rail, the X-axis carriage on workbench, the workbench, be fixed on the X-axis motor on the X-axis carriage, the X-axis tooth bar that cooperates with the transmission of X-axis motor; Y-axis motor, the Y-axis screw mandrel, the Y-axis portal frame that are in transmission connection with y-axis motor; Y-axis motor adopts stepper motor, and the X-axis motor adopts variable-frequency motor.

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