CN201098722Y - Casting sand regenerating device - Google Patents

Casting sand regenerating device Download PDF

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Publication number
CN201098722Y
CN201098722Y CNU2007201834307U CN200720183430U CN201098722Y CN 201098722 Y CN201098722 Y CN 201098722Y CN U2007201834307 U CNU2007201834307 U CN U2007201834307U CN 200720183430 U CN200720183430 U CN 200720183430U CN 201098722 Y CN201098722 Y CN 201098722Y
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China
Prior art keywords
sand
rubbing
casting
block plate
recycling device
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CNU2007201834307U
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Chinese (zh)
Inventor
郭连夫
谭宗宝
陈喜义
杜明
刘福贵
孙海涛
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CRRC Qiqihar Rolling Stock Co Ltd
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Qiqihar Railway Rolling Stock Co Ltd
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Priority to CNU2007201834307U priority Critical patent/CN201098722Y/en
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Abstract

The utility model discloses casting sand regenerating equipment, which comprises a sand-aerating and de-molding device, a vibrating screen, an intermediate sand bunker, a sand temperature regulator and a bottom sand bin. The equipment is characterized in that the sand-aerating and de-molding device, the vibrating screen, the intermediate sand bunker, the sand temperature regulator and the bottom sand bin are sequentially arranged from top to bottom in the vertical direction. The casting sand regenerating equipment can achieve casting sand regeneration process independently, thereby obviating the need of a plurality of single equipment in conventional casting sand regeneration process, such as multistage generator, a sand sieving machine, a magnetic separator, a sand temperature regulator and a material feeding device, reducing the equipment occupied space, improving the production efficiency and lowering the enterprise cost.

Description

Casting sand recycling device
Technical field
The utility model relates to a kind of mechanical reclaiming equipment, specifically a kind of casting sand recycling device.
Background technology
In casting field, to make casting mold and can use a large amount of casting sands, the casting sand that is used for casting mold can be utilized to make casting mold after the process reclaiming is handled once more, and this process that is recovered the regeneration processing is called as the reclaiming of casting sand.Usually, the reclaiming of casting sand can be subdivided into two processes, specifically comprises based on the pre-step for regeneration of the casting sand of shakeout with based on the casting sand step for regeneration of casting sand regenerating device.
The pre-step for regeneration of so-called casting sand is meant, can contain sand agglomerate, agglomerate and the metallic particles thing that differs in size in a large number in the casting sand mixture that casting mold produces after the shakeout knockout is handled, before delivering into mechanical regenerative system by strength, must be earlier with the fragmentation of sand agglomerate, and it is carried out the screening of appropriate size pellet, after screening, agglomerate, metallic particles thing and other impurity are screened out.
Because through the casting sand particulate material that the pre-step for regeneration of casting sand obtains, its chemistry and physical performance index far do not meet the foundry sand technological requirement, handle so need that also it is carried out the casting sand step for regeneration, could obtain qualified reclaimed sand.
So-called casting sand step for regeneration is meant, by reclaim equiment the casting sand particulate material that obtains through the pre-step for regeneration sieve of casting sand is carried out multiple impact and rubbing, makes it return to casting and uses former fineness of sand, and remove the part overlay film.These fine sand material by wind wash, methods such as screening, magnetic separation remove foreign material such as dust particle, sintered particles and clipped wire, granularity meet the requirements and comparatively pure sand material again by adjustment, finally obtain the reclaimed sand of basic symbols alloying fabrication technique requirement.The equipment that needs in step for regeneration mainly comprises main equipments such as multistage regenerating device, sand sieving machine, magnetic separator, sand temperature modulator, and auxiliary equipment such as deduster, cooling water system, device for transporting objects.
The detailed process of casting sand step for regeneration is as follows in the prior art:
Step 1, the casting sand particulate material is crushed to former fineness of sand, and remove that this process of part sand grains overlay film normally finishes on multistage regenerating device, to handle the casting sand particulate material that obtains through the pre-step for regeneration of casting sand puts on the plate-spinning of multistage regenerating device, can produce very strong centrifugal force when plate-spinning rapidly rotates, the casting sand particulate material is thrown toward the steel basin of periphery under centrifugal action.The casting sand particulate material can constantly be clashed into and rubbing in motion process, pass through the plural serial stage repeated treatments again after, when the casting sand particulate material is crushed to former fineness of sand, also removed part sand grains overlay film.Casting reclaimed sand enters the rotating disk of regenerating device by conveying equipment or changes on the butterfly, and the casting sand particulate material is thrown toward periphery under centrifugal action.
Step 2, the adhesive film of removing small dust and coming off
This process is normally finished jointly by multistage regenerating device and the deduster supporting with it, its objective is to get rid of dust and the film bits that produce in the regenerative process.
Step 3 screens out sintered particles and clipped wire
Screen out sintered particles and the clipped wire that is blended in the casting sand by sand sieving machine; In the practice,, can set up magnetic separator the particulate material that obtains in the screening machine is removed processing once more, to remove the metallic particles in the particulate material better in order to make the removing better effects if.
Step 4 reduces and adjusting sand temperature, and obtaining meeting this process of reclaimed sand of casting instructions for use mainly is by sand temperature modulator regenerated foundry sand to be lowered the temperature.
In addition, at equipment rooms such as multistage regenerating device, sand sieving machine, magnetic separator, sand temperature modulators, also need to be aided with necessary material transfer equipment and carry out the material transmission.
Mainly there is following deficiency in casting sand step for regeneration of the prior art:
The first, the single-row equipment that whole regenerative process is used is too much, mainly comprises main equipments such as multistage regenerating device, sand sieving machine, magnetic separator, sand temperature modulator, must be equipped with corollary equipments such as deduster, cooling water system, mass transport in addition; All can leave suitable spacing between every equipment, this has caused a large amount of factory buildings occupied; In addition, material can take a lot of times in the middle of transmitting, also caused the efficient of whole step for regeneration lower.
Because the equipment of using in the whole regenerative process is more, will inevitably produce expenses such as more depreciation cost, expenditure on power, maintenance cost, manpower expense, caused the whole casting sand reproduction cost of enterprise can be than higher; And the purpose of casting sand reclaiming is in order to help enterprise to save cost, increase economic efficiency, if cost is too high, just to have lost the fundamental significance of reclaiming.
The utility model content
For solving the deficiencies in the prior art, the technical problems to be solved in the utility model is that a kind of mechanical reclaim equiment that can independently finish the casting sand step for regeneration is provided.
In order to solve the problems of the technologies described above, the utility model provides a kind of casting sand recycling device, comprises brokenly sand demoulding device, vibratory sieve, middle sand storehouse, sand temperature modulator, bottom sand hopper; Described broken sand demoulding device, described vibratory sieve, described middle sand storehouse, described sand temperature modulator and the order installation from top to down vertically of described bottom sand hopper.
Preferably, described broken sand demoulding device comprises rubbing chamber, charging aperture, sand storage bin, discharging controlling organization, Blast mechanism, blast channel, dust discharge adapter and rubbing mechanism;
Described rubbing chamber is the housing that Open Side Down, and described rubbing is indoor, is followed successively by described sand storage bin, described discharging controlling organization, described blast channel and described rubbing mechanism from top to bottom; On the described rubbing locular wall more than the described sand storage bin, be provided with described charging aperture;
The discharging opening place of described sand storage bin is equipped with described discharging controlling organization;
On a sidewall of described rubbing chamber, the Blast mechanism that is connected with described blast channel is installed;
On another sidewall of described rubbing chamber, be equipped with the indoor described dust discharge that is communicated with of described rubbing and take over.
Preferably, described rubbing chamber sidewall further is equipped with shutter.
Preferably, described rubbing is indoor takes over the respiratory siphon that a side further is equipped with the described sand storage bin sidewall of perforation near described dust discharge.
Preferably, described rubbing mechanism comprises first group of sand block plate and second group of sand block plate, and described first group, second group sand block plate includes a plurality of sand block plates, and be all gapped between the adjacent sand block plate; Described first group of sand block plate be near the first side wall of described rubbing chamber, and arbitrary sand block plate all has a side of an inclination angle and its close described the first side wall all to be higher than a side away from the first side wall with horizontal plane in described first group of sand block plate; Described second group of sand block plate be near second sidewall relative with described the first side wall, and arbitrary sand block plate all has a side of an inclination angle and its close described second sidewall all to be higher than a side away from second sidewall with horizontal plane in described second group of sand block plate; Interlaced layout between described first, second group sand block plate, and the both ends of the surface of all sand block plates all are fixed on the inwall of described rubbing chamber.
Preferably, described discharging controlling organization comprises adjusting plate and the panel turnover mechanism that is used to regulate described sand storage bin discharging opening width; Described panel turnover mechanism comprises square tube and the adjustable plate affixed with it, and the longitudinal length of described square tube and described adjustable plate is consistent with described sand block plate and by being installed on the two side, described rubbing chamber with the affixed bearing pin of described square tube; Described panel turnover mechanism can be around described bearing pin rotation.
Preferably, described blast channel is the ventilation shaft that two ends are fixed in described rubbing chamber interior walls, is respectively equipped with the air port in the described pipeline left and right sides.
Preferably, described vibratory sieve is the housing of lower open mouth on, and its inside is equipped with sieve nest and vibrating motor; Described sieve nest becomes dustpan-shaped, is fixed with spring base in its lower section, and described sieve nest is from the horizontal by certain inclination angle, and the least significant end of described sieve nest connects slag notch; Its excess-three side top edge outside the described sieve nest lowermost end is connected with the rubber slab that is connected with described vibratory sieve inwall, between two sides adjacent and the described vibratory sieve inwall damper is installed, and described damper is under described rubber slab with described sieve nest least significant end.
Preferably, between described sieve nest and the described middle sand storehouse safe screen cloth is installed also.
Preferably, described middle sand storehouse is upper and lower uncovered housing, on the sidewall of described middle sand storehouse high charge level meter and the low level-sensing device that is used for detecting the described middle sand storehouse particulate material degree of depth is installed further; The test point of described high charge level is arranged on below the sieve nest bottom surface of vibratory sieve; The test point of low material level is arranged on more than the uppermost sand temperature modulator body.
Preferably, described sand temperature modulator comprises cooling pipe, includes the space that is used to hold particulate material between described cooling pipe; Bottom at described sand temperature modulator is respectively equipped with cooling medium inlet and the cooling medium outlet that is connected with cooling control system with the top; In described sand temperature modulator bottom the pneumatic sediment outflow lock that is connected with described bottom sand hopper is installed further, above described pneumatic sediment outflow lock, temperature gauge is installed.
Preferably, between described vibratory sieve and middle sand storehouse or between middle sand storehouse and sand temperature modulator, further be connected with magnetic separator.
The prior art of comparing, casting sand recycling device described in the utility model has had the function of multiple devices in traditional casting sand step for regeneration concurrently.Use casting sand recycling device described in the utility model can independently finish the casting sand step for regeneration, saved the numerous single-row equipment such as multistage regenerating device, sand sieving machine, magnetic separator, sand temperature modulator and device for transporting objects in traditional casting sand step for regeneration.Save the equipment placing space, improved production efficiency, reduced entreprise cost.
Description of drawings
Figure 1A is the structural representation of the described casting sand recycling device of the utility model embodiment;
Figure 1B is the left side schematic diagram of Figure 1A;
Fig. 2 A is the structure chart of the broken sand demoulding device of the described casting sand recycling device of the utility model embodiment;
Fig. 2 B is the cut away left side view of Fig. 2 A;
Fig. 3 is an E place enlarged drawing among Fig. 2 B;
Fig. 4 is the enlarged drawing of discharging controlling organization in discharging opening place among Fig. 3;
Fig. 5 is the blast channel structure chart in the broken husky demoulding device of the described casting sand recycling device of the utility model embodiment.
The specific embodiment
Please referring to Figure 1A, Figure 1B;
Figure 1A is the structural representation of the described casting sand recycling device of the utility model embodiment, and Figure 1B is the left-hand schematic diagram of Figure 1A.
The described casting sand recycling device of the utility model embodiment comprises brokenly sand demoulding device 1, vibratory sieve 2, middle sand storehouse 3, sand temperature modulator 4, bottom sand hopper 5; Broken sand demoulding device 1, vibratory sieve 2, middle sand storehouse 3, sand temperature modulator 4 and bottom sand hopper 5 be order installation from top to down vertically.Mounting means can adopt flange to be connected with securing member, and when connecting, described flange faying face is installed seal.
Please in the lump referring to Fig. 2 A, Fig. 2 B;
Fig. 2 A is the structure chart of the broken sand demoulding device of the described casting sand recycling device of the utility model embodiment, and Fig. 2 B is the cut away left side view of Fig. 2 A, among Fig. 2 B X represent air on the sand storage bin 103 through respiratory siphon 110, take over 107 through dust discharge again and discharge outside the rubbing chambers 101.
Broken sand demoulding device 1 comprises rubbing chamber 101, charging aperture 102, sand storage bin 103, discharging controlling organization 104, Blast mechanism 105, blast channel 106, dust discharge adapter 107 and rubbing mechanism 108; Rubbing chamber 101 is the housing that Open Side Down, in described rubbing chamber 101, sand storage bin 103, discharging controlling organization 104, blast channel 106 and rubbing mechanism 108 is installed successively from top to bottom; Charging aperture 102 is located on rubbing chamber 101 walls of sand storage bin more than 103; The discharging opening place of sand storage bin 103 is equipped with discharging controlling organization 104; The Blast mechanism that is communicated with 105 with blast channel 106 is installed on one sidewall of rubbing chamber 101, and Blast mechanism 105 can be blower fan; Be equipped with on another sidewall of rubbing chamber 101 with the 101 interior dust discharges that are communicated with of rubbing chamber and take over 107; Blast mechanism 105 is taken over 107 with described blast channel 106, described dust discharge and is interconnected.
Further shutter 118 can be installed on 101 sidewalls of rubbing chamber; Further be connected with shutter protective cover 109 on described rubbing chamber 101 outer walls of shutter 118 1 sides; Blast mechanism 105 may produce negative pressure when high-pressure blast is blown into blast channel 106 in the rubbing chamber 101 in rubbing chamber 101, the air of coming in from shutter 118 is balance pressure reduction in time.
Take over 107 1 sides near described dust discharge in the rubbing chamber 101 respiratory siphon 110 that connects described sand storage bin 103 sidewalls further can be installed; When using Pneumatic conveyer particulate material to be sent in the rubbing chamber 101, will inevitably bring a lot of gases in the rubbing chamber 101 into, if the untimely discharge of these gases can produce high pressure in the rubbing chamber 101 above sand storage bin 103; So,, can in time the described gas that enters be taken over 107 through dust discharge again by respiratory siphon 110 and discharge by setting up respiratory siphon 110.If not adopting pneumatic conveying method to add particulate material, then respiratory siphon 110 can be provided with.
The level-sensing device 111 that is used for monitoring the sand storage bin 103 particulate material degree of depth further can be installed on 101 sidewalls of rubbing chamber; Level-sensing device 111 can be fixed on above 101 top boards of rubbing chamber, and the test side of level-sensing device 111 is stretched in the sand storage bin 103.
Further observation panel 112 can be installed on 101 sidewalls of rubbing chamber; Be convenient to the operator like this and check inner case.
Can further offering access hole 113, the access hole baffle plate is installed on access hole 113 near on described sand storage bin 103 sidewalls of described shutter 118 1 sides; Concrete mounting means can be affixed by securing member, is convenient to dismantle at any time.
Rubbing mechanism 108 comprises that first group of sand block plate 114 and 115, the first groups, second group sand block plate of second group of sand block plate include a plurality of sand block plates, and is all gapped between the adjacent sand block plate; First group of sand block plate 114 be near the first side wall 116 of described rubbing chambers 101, and arbitrary sand block plate all has a side of an inclination angle and its close described the first side wall 116 all to be higher than a side away from the first side wall 116 with horizontal plane in described first group of sand block plate 114; Second group of sand block plate 115 be near second sidewall 117 relative with described the first side wall 116, and arbitrary sand block plate all has 117 1 sides of an inclination angle and its close described second sidewall all to be higher than a side away from second sidewall 117 with horizontal plane in described second group of sand block plate 115; Mutual gap interlaced arrangement between described first, second group sand block plate, and the both ends of the surface of all sand block plates all are fixed on the inwall of described rubbing chamber 101.
Please in the lump referring to Fig. 3, Fig. 4;
Fig. 3 is an E place enlarged drawing among Fig. 2 B, and on behalf of panel turnover mechanism 1042, Y be in closed condition among Fig. 4, on behalf of panel turnover mechanism 1042, Y1 rotate to open mode; Fig. 4 is the enlarged drawing at discharging opening place among Fig. 3.
Discharging controlling organization 104 comprises regulates plate 1041 and panel turnover mechanism 1042; Regulate the width that plate 1041 can be used for changing sand storage bin 103 discharging openings, panel turnover mechanism 1042 comprises square tube 1043 and the adjustable plate 1044 affixed with it, and the longitudinal length of described square tube 1043 and described adjustable plate 1044 and the sand block plate vertical consistency of rubbing mechanism 108 and its two ends are installed on 101 sidewalls of described rubbing chamber by bearing pin; Described panel turnover mechanism 1042 can be around described bearing pin rotation, and the rotation of bearing pin specifically can drive by cylinder and realize.
Please in the lump referring to Fig. 5,
Fig. 5 is the blast channel structure chart in the broken husky demoulding device of the described casting sand recycling device of the utility model embodiment, and Z represents the blast entrance of Blast mechanism 105 among Fig. 5, the flow direction that the P representative enters the wind in the blast channel 106.
Blast channel 106 is the ventilation shaft that two ends are fixed in described rubbing chamber interior walls, is respectively equipped with the air port in the described pipeline left and right sides.Further, blast channel 106 can comprise contour plate 1061 and following contour plate 1062 in its lower section, and last contour plate 1061 presses close to following contour plate 1062 and appropriate gap is all left as the air port in both sides.Described upper and lower contour plate two ends are connected with described rubbing chamber 101 inwalls respectively, the common pipeline that forms both sides ventilation of two templates.The purpose that is provided with described air port at last contour plate 1061 and 1062 of following contour plates is to discharge along place, described air port for the wind that Blast mechanism 105 is introduced, because the size in described air port can directly influence the height of wind speed, so, can suitably adjust the gap as required.
Adjusting and maintenance for the ease of vibratory sieve 2, broken sand demoulding device 1 further can be equipped with maintenance operation platform 201, and the installation site of maintenance operation platform 201 generally should not be lower than the top of sand temperature modulator 4.
In order better to remove metallic particles in the hybrid particles material, further the magnetic separator (not shown) can be installed; The installation site of magnetic separator may be selected between vibratory sieve 2 and the middle sand storehouse 3 or between middle sand storehouse 3 and the sand temperature modulator 4 as required.
Vibratory sieve 2 can be the uncovered framework in top and bottom.Its inside is equipped with sieve nest 202 and vibrating motor 206.202 one-tenth of described sieve nests are dustpan-shaped, be fixed with several spring base (not shown)s in its lower section, sieve nest 202 is from the horizontal by certain inclination angle is arranged, wherein the least significant end of sieve nest 202 connects slag notch, its excess-three side top edge outside sieve nest 202 lowermost ends is connected with the rubber slab that is connected with described vibratory sieve 2 inwalls, and purpose is to prevent that the sand material from crossing sieve nest 202 without screening and directly falling.Between two sides adjacent and vibratory sieve 2 inwalls damper (not shown) is installed, and described damper is under described rubber slab with described sieve nest 202 least significant ends.
Further can comprise safe screen cloth 203 between sieve nest 202 and the middle sand storehouse 3; Its role is to, prevent sieve nest 202 in the vibratory sieve 2 or with rubber slab breakage that sieve nest 202 is connected after foreign material enter in the sand temperature modulator 4.
At the slag notch place deslagging elephant trunk 205 is installed further.
Middle sand storehouse 3 can its role is to storage fallen hybrid particles thing from vibratory sieve 2 for the housing of lower open mouth on; On 3 sidewalls of described middle sand storehouse, high charge level meter 301 and the low level-sensing device 302 that is used for detecting the middle sand storehouse 3 particulate material degree of depth can be installed further; The test point of high charge level meter 301 is arranged on below sieve nest 202 bottom surfaces of vibratory sieve 2; The test point of low level-sensing device 302 is arranged on uppermost sand temperature modulator body more than 4.
Sand temperature modulator 4 comprises cooling pipe, includes the space that is used to hold particulate material between cooling pipe; Bottom at sand temperature modulator 4 is respectively equipped with cooling medium inlet 401 and the cooling medium outlet 402 that is connected with cooling control system with the top; In described sand temperature modulator 4 bottoms the pneumatic sediment outflow lock 403 that is connected with described bottom sand hopper 5 is installed further, temperature gauge 404 is installed above described pneumatic sediment outflow lock 403.The quantity of sand temperature modulator 4 can be many groups as required, can arrange connection by the serial or parallel connection mode each other.Adopt when organizing sand temperature modulator 4, the entry and exit of adjacent sand temperature modulator 4 can directly connect by medium pipeline more.
For improving thermoregulation effect and speed, further can be connected with the refrigeration machine (not shown) between sand temperature modulator 4 and the cooling medium control system.
In order to improve brokenly the dust discharge effect of the dust discharge adapter 107 in the sand demoulding device 1, take over 107 outsides in dust discharge and can be connected with the deduster (not shown).
Below by the described casting sand recycling device of the utility model embodiment and with reference to respective drawings operation principle of the present utility model is described:
Step 1, reclaimed sand sending into and laying in advance
Handle the casting sand particulate material that obtains through pre-step for regeneration, carry or other induction systems are sent into the sand storage bin 103 of the described casting sand recycling device of the utility model embodiment by strength, place the level-sensing device 111 at 101 tops, rubbing chamber to be used for participating in that the control strength is carried, control storage sand amount.Strength is carried the weary gas (finishing the compressed air of merit) that produces to take over 107 by respiratory siphon 110 and dust discharge and is discharged.
Step 2, the feed and the adjusting of pre-regenerated granule material
The discharging controlling organization 104 that is provided with at sand storage bin 103 discharging opening places specifically comprises regulates plate 1041 and panel turnover mechanism 1042; Regulate plate 1041 and be used to adjust discharging opening slit width of channel, to reach the purpose of control feeding coal; And the switching of discharging opening is controlled by the panel turnover mechanism 1042 that cylinder drives.When panel turnover mechanism 1042 was opened, the pre-regenerated granule material in the sand storage bin 103 entered rubbing mechanism 108 through discharging opening.
Step 3, the fragmentation and the wind of pre-regenerated granule material are washed
After the particulate material of leaking down from sand storage bin 103 enters rubbing mechanism 108, under the wind-force effect, carry out wind and wash brokenly sand demoulding process.Wash by wind, sand grains is crushed to former fineness of sand; Simultaneously, also sloughed attached to the part of the adhesive film on the particle.
It is as follows that concrete wind is washed process:
After the high-pressure blast that Blast mechanism 105 produces is blown into the blast channel 106 of 101 inside, rubbing chamber, air communication is crossed the gap between the blast channel 106 upper and lower contour plates, enter between every block of sand block plate of whole rubbing mechanism 108, see also the arrow points among Fig. 3, Fig. 5, air-flow flows in the passage that a plurality of sand block plates constitute, and drives current downflow on the particulate material.In the motion process, particulate material constantly bumps and rubbing each other.
Particulate material is under the aerodynamic effect of Blast mechanism 105 and the deduster air inducing that are connected with dust discharge adapter 107 outsides, collide the sand block plate, or navigate between the space of numerous sand block plates, form between particle and baffle plate or mutual bump between particle and the particle and mutual rubbing.Behind multiple impact and rubbing, sand grains is crushed to former fineness of sand, and the adhesive film part is come off; Small dust through washing generation by rubbing with the hands and film bits are discharged with air-flow.The clean sand particulate material that obtains after wind is washed falls into vibratory sieve 2, and weary gas and dust etc. are taken over 107 by dust discharge and entered deduster, filter the back discharging at last, and wind is washed process and finished.
Step 4 is cleaned the sand particulate material and is sieved
Clean the sand particulate material and enter vibratory sieve 2, drop on be in tilted layout the sieve plate of sieve nest 202 on, under the exciting force effect that vibrating motor produces, sand grains is clashed into once more and is exchanged views, sand storehouse 3 in the middle of qualified sand grains sees through and enters after sieve plate leaks down; Mixtures such as larger-size sintered particles and clipped wire then flow to slag-drip opening along the sieve nest 202 that tilts under the gravity effect, and discharge by deslagging elephant trunk 205.The dust that the middle a small amount of stranding that produces falls is taken away by rubbing chamber negative-pressure air-flow.
Step 5, qualified sand material is at the deposit in middle sand storehouse 3
The purpose in sand storehouse 3 is to store through vibratory sieve 2 to handle the qualified sand material that obtains in the middle of being provided with.For guaranteeing the work effect of the described casting sand recycling device of the utility model embodiment, the sand material in the middle sand storehouse 3 must remain certain reasonable amount.If the material level of particulate material is high to the sieve plate bottom surface, vibratory sieve 2 just can't operate as normal; Otherwise if material level is low to sand temperature modulator 4 can not be full of, then the heat exchange effect of sand temperature modulator 4 will weaken.
Material level in the sand storehouse 3 in the middle of better controlling can be provided with material level controlling organization (not shown) and realize.When particulate material in the middle sand storehouse 3 arrives the high charge level position, pneumatic sand door cylinder action shutoff sand storage bin 103 sand exports in the rubbing chamber, rubbing chamber 101 stops into sand, and sand storehouse 3 material levels reduce in the middle of making.When the material level position was hanged down in particulate material arrival in the middle sand storehouse 3, the pneumatic sediment outflow lock 403 of sand temperature modulator 4 bottoms turn-offed, and stops sediment outflow middle sand storehouse 3 material levels are raised.
Step 6 is regulated the sand temperature, makes reclaimed sand meet the sand mulling craft requirement
The reclaimed sand temperature that obtains after the processing of operations such as process knockout, pre-regeneration, rubbing, wind are washed, screening is still very high, can not satisfy arts demand, must cool off temperature adjustment to it and handle.
The higher reclaimed sand of temperature is full of sand temperature modulator 4, and its heat constantly passes to cooling medium by the heat exchange tube wall.Take heat out of by cooling medium circulation system, make the medium temperature keep stable, the sand temperature is able to constantly reduce by the diabatic process that continues.When the thermometer of sediment outflow lock top recorded the sand temperature and meets technological requirement, pneumatic sediment outflow lock 403 was just opened automatically and is put sand.When the sand temperature did not meet technological requirement or middle sand storehouse and is in low material level, pneumatic sediment outflow lock 403 can cut out automatically and stop to 5 dischargings of bottom sand hopper.
In order to reach better cooling effect, we can add the refrigeration machine (not shown) in cooling procedure, accelerate the cooling velocity of cooling medium, and improve cooling effect.
Step 7, the storage of qualified reclaimed sand and conveying
The above-mentioned reclaimed sand that meets the casting technique needs is after pneumatic sediment outflow lock 403 falls into bottom sand hopper 5, and the air-transport system in the exit by bottom sand hopper 5 transports.
The described casting sand recycling device of the utility model embodiment has had the function of multiple devices in traditional casting sand step for regeneration concurrently.Use the described casting sand recycling device of the utility model embodiment can independently finish the casting sand step for regeneration, saved the numerous single-row equipment such as multistage regenerating device, sand sieving machine, magnetic separator, sand temperature modulator and device for transporting objects in traditional casting sand step for regeneration.Having saved the equipment placing space, having enhanced productivity simultaneously, also reduced entreprise cost.
The described casting sand recycling device of the utility model embodiment has substituted the high speed centrifugation device in the multistage regenerating device in the prior art with the broken sand demoulding device that aeolian currents promotes sand impinging and rubbing, structure is more simplified, reduced whole breakdown rate, and then having improved whole regenerative system reliability of operation, operating efficiency also increases.
More than a kind of casting sand recycling device provided by the utility model is described in detail.Used specific case herein principle of the present utility model and embodiment are set forth, the explanation of above embodiment just is used for helping to understand method of the present utility model and core concept thereof.Simultaneously, for one of ordinary skill in the art, according to thought of the present utility model, the part that all can change in specific embodiments and applications, in sum, this description should not be construed as restriction of the present utility model.

Claims (12)

1, a kind of casting sand recycling device comprises brokenly sand demoulding device, vibratory sieve, middle sand storehouse, sand temperature modulator, bottom sand hopper; It is characterized in that described broken sand demoulding device, described vibratory sieve, described middle sand storehouse, described sand temperature modulator and the order installation from top to down vertically of described bottom sand hopper.
2, casting sand recycling device according to claim 1 is characterized in that, described broken sand demoulding device comprises rubbing chamber, charging aperture, sand storage bin, discharging controlling organization, Blast mechanism, blast channel, dust discharge adapter and rubbing mechanism;
Described rubbing chamber is the housing that Open Side Down, and described rubbing is indoor, is followed successively by described sand storage bin, described discharging controlling organization, described blast channel and described rubbing mechanism from top to bottom; On the described rubbing locular wall more than the described sand storage bin, be provided with described charging aperture;
The discharging opening place of described sand storage bin is equipped with described discharging controlling organization;
On a sidewall of described rubbing chamber, the Blast mechanism that is connected with described blast channel is installed;
On another sidewall of described rubbing chamber, be equipped with the indoor described dust discharge that is communicated with of described rubbing and take over.
3, casting sand recycling device according to claim 2 is characterized in that, described rubbing chamber sidewall further is equipped with shutter.
4, casting sand recycling device according to claim 3 is characterized in that, described rubbing is indoor takes over the respiratory siphon that a side further is equipped with the described sand storage bin sidewall of perforation near described dust discharge.
According to the described arbitrary casting sand recycling device of claim 4, it is characterized in that 5, described rubbing mechanism comprises first group of sand block plate and second group of sand block plate, described first group, second group sand block plate includes a plurality of sand block plates, and be all gapped between the adjacent sand block plate; Described first group of sand block plate be near the first side wall of described rubbing chamber, and arbitrary sand block plate all has a side of an inclination angle and its close described the first side wall all to be higher than a side away from the first side wall with horizontal plane in described first group of sand block plate; Described second group of sand block plate be near second sidewall relative with described the first side wall, and arbitrary sand block plate all has a side of an inclination angle and its close described second sidewall all to be higher than a side away from second sidewall with horizontal plane in described second group of sand block plate; Interlaced layout between described first, second group sand block plate, and the both ends of the surface of all sand block plates all are fixed on the inwall of described rubbing chamber.
6, casting sand recycling device according to claim 5 is characterized in that, described discharging controlling organization comprises adjusting plate and the panel turnover mechanism that is used to regulate described sand storage bin discharging opening width; Described panel turnover mechanism comprises square tube and the adjustable plate affixed with it, and the longitudinal length of described square tube and described adjustable plate is consistent with described sand block plate and by being installed on the two side, described rubbing chamber with the affixed bearing pin of described square tube; Described panel turnover mechanism can be around described bearing pin rotation.
7, casting sand recycling device according to claim 6 is characterized in that, described blast channel is the ventilation shaft that two ends are fixed in described rubbing chamber interior walls, is respectively equipped with the air port in the described pipeline left and right sides.
8, casting sand recycling device according to claim 7 is characterized in that, described vibratory sieve is the housing of lower open mouth on, and its inside is equipped with sieve nest and vibrating motor; Described sieve nest becomes dustpan-shaped, is fixed with spring base in its lower section, and described sieve nest is from the horizontal by certain inclination angle, and the least significant end of described sieve nest connects slag notch; Its excess-three side top edge outside the described sieve nest lowermost end is connected with the rubber slab that is connected with described vibratory sieve inwall, between two sides adjacent and the described vibratory sieve inwall damper is installed, and described damper is under described rubber slab with described sieve nest least significant end.
9, casting sand recycling device according to claim 8 is characterized in that, between described sieve nest and the described middle sand storehouse safe screen cloth is installed also.
10, casting sand recycling device according to claim 9, it is characterized in that, the sand storehouse is upper and lower uncovered housing in the middle of described, on the sidewall of described middle sand storehouse high charge level meter and the low level-sensing device that is used for detecting the described middle sand storehouse particulate material degree of depth is installed further; The test point of described high charge level is arranged on below the sieve nest bottom surface of vibratory sieve; The test point of low material level is arranged on more than the uppermost sand temperature modulator body.
11, casting sand recycling device according to claim 10 is characterized in that, described sand temperature modulator comprises cooling pipe, includes the space that is used to hold particulate material between described cooling pipe; Bottom at described sand temperature modulator is respectively equipped with cooling medium inlet and the cooling medium outlet that is connected with cooling control system with the top; In described sand temperature modulator bottom the pneumatic sediment outflow lock that is connected with described bottom sand hopper is installed further, above described pneumatic sediment outflow lock, temperature gauge is installed.
12, according to the arbitrary described casting sand recycling device of claim 1-11, it is characterized in that, between described vibratory sieve and middle sand storehouse or between middle sand storehouse and sand temperature modulator, further be connected with magnetic separator.
CNU2007201834307U 2007-10-22 2007-10-22 Casting sand regenerating device Expired - Fee Related CN201098722Y (en)

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101773981A (en) * 2010-03-05 2010-07-14 昆明理工大学 Method for mechanically combining and regenerating casting clay-resin mixed used sand
CN101844202A (en) * 2010-06-02 2010-09-29 无锡锡南铸造机械有限公司 Two-stage continuous rubbing sand regenerator
CN102240597A (en) * 2011-05-25 2011-11-16 大连金河铸造有限公司 Casting sand magnetic separation device and method
CN102303093A (en) * 2011-05-18 2012-01-04 大连金河铸造有限公司 Magnetic sorting machine for molding sand
CN102049466B (en) * 2009-11-10 2012-09-05 中煤张家口煤矿机械有限责任公司 Method for cooling sand temperature regulator cooling water through earth cooling
CN103406490A (en) * 2013-07-05 2013-11-27 广西玉林玉柴工业化工有限公司 Foundry waste sand regeneration and reuse method and device
CN103736915A (en) * 2014-01-27 2014-04-23 无锡锡南铸造机械有限公司 Short-process chromite sand recycling system
CN104338895A (en) * 2013-07-31 2015-02-11 泰州市美鑫铸造有限公司 V method cast sand recovering apparatus
CN104959531A (en) * 2015-07-22 2015-10-07 平顶山市沙河机械加工厂 Waste foundry sand dealkalizing regenerative production equipment
CN109530613A (en) * 2018-12-05 2019-03-29 常州好迪机械有限公司 A kind of mixing device

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102049466B (en) * 2009-11-10 2012-09-05 中煤张家口煤矿机械有限责任公司 Method for cooling sand temperature regulator cooling water through earth cooling
CN101773981A (en) * 2010-03-05 2010-07-14 昆明理工大学 Method for mechanically combining and regenerating casting clay-resin mixed used sand
CN101773981B (en) * 2010-03-05 2012-05-23 昆明理工大学 Method for mechanically combining and regenerating casting clay-resin mixed used sand
CN101844202A (en) * 2010-06-02 2010-09-29 无锡锡南铸造机械有限公司 Two-stage continuous rubbing sand regenerator
CN102303093A (en) * 2011-05-18 2012-01-04 大连金河铸造有限公司 Magnetic sorting machine for molding sand
CN102240597A (en) * 2011-05-25 2011-11-16 大连金河铸造有限公司 Casting sand magnetic separation device and method
CN103406490A (en) * 2013-07-05 2013-11-27 广西玉林玉柴工业化工有限公司 Foundry waste sand regeneration and reuse method and device
CN103406490B (en) * 2013-07-05 2015-11-18 玉林市兰科铸造环保设备有限公司 Recycling cast waste sand reuse method and equipment
CN104338895A (en) * 2013-07-31 2015-02-11 泰州市美鑫铸造有限公司 V method cast sand recovering apparatus
CN103736915A (en) * 2014-01-27 2014-04-23 无锡锡南铸造机械有限公司 Short-process chromite sand recycling system
CN103736915B (en) * 2014-01-27 2016-04-06 无锡锡南铸造机械股份有限公司 Short route chromite sand reclaiming system
CN104959531A (en) * 2015-07-22 2015-10-07 平顶山市沙河机械加工厂 Waste foundry sand dealkalizing regenerative production equipment
CN109530613A (en) * 2018-12-05 2019-03-29 常州好迪机械有限公司 A kind of mixing device
CN109530613B (en) * 2018-12-05 2023-09-19 常州好迪机械有限公司 Application method of sand mixing device

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