CN107008853B - Cavityless casting molding sand continous way cooling treatment method - Google Patents

Cavityless casting molding sand continous way cooling treatment method Download PDF

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Publication number
CN107008853B
CN107008853B CN201710279097.8A CN201710279097A CN107008853B CN 107008853 B CN107008853 B CN 107008853B CN 201710279097 A CN201710279097 A CN 201710279097A CN 107008853 B CN107008853 B CN 107008853B
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CN
China
Prior art keywords
heat exchange
heat
exchange container
molding sand
pipeline
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CN201710279097.8A
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Chinese (zh)
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CN107008853A (en
Inventor
吴建军
陈沈云
周红波
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Chongqing Iron & Steel Institute Co ltd
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Chongqing Iron and Steel Group Co Ltd
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Priority to CN201710279097.8A priority Critical patent/CN107008853B/en
Publication of CN107008853A publication Critical patent/CN107008853A/en
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Publication of CN107008853B publication Critical patent/CN107008853B/en
Expired - Fee Related legal-status Critical Current
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C5/00Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
    • B22C5/08Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose by sprinkling, cooling, or drying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C5/00Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
    • B22C5/06Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose by sieving or magnetic separating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C5/00Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
    • B22C5/10Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose by dust separating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C5/00Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
    • B22C5/14Equipment for storing or handling the dressed mould material, forming part of a plant for preparing such material
    • B22C5/16Equipment for storing or handling the dressed mould material, forming part of a plant for preparing such material with conveyors or other equipment for feeding the material

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Casting Support Devices, Ladles, And Melt Control Thereby (AREA)

Abstract

The invention discloses a kind of cavityless casting molding sand continous way cooling treatment methods, including using the cooling step for allowing molding sand to enter in heat exchange container with heat exchanging fluid pipeline progress Hot swapping mode, it is characterized in that, two concatenated heat exchange containers are set, the molding sand of entrance is pre-chilled by first heat exchange container, then the molding sand after pre-cooling is led into second heat exchange container again and carries out heat exchange cooling, realize the continuous coo1ing processing of molding sand.The present invention has the continuous coo1ing processing for implementing simply to can be realized to molding sand, molding sand cooling effect and advantage having excellent cooling efficiency.

Description

Cavityless casting molding sand continous way cooling treatment method
Technical field
The present invention relates to lost foam casting apparatus field, specifically a kind of full mold casting for the hot sand processing of evaporative pattern molding sand It makes with molding sand continous way cooling treatment method.
Background technique
Lost foam casting (also known as cavityless casting) is by paraffin similar with casting dimension shape or bubbles model bonding group Synthetic model cluster is embedded in vibration molding in drystone sand, is poured under negative pressure, make model gas after brushing fireproof coating and drying Change, liquid metals occupies modal position, and the novel casting method of casting is formed after solidification is cooling.The technique is without modulus, nothing point Type face, without sand core, thus casting does not have overlap, burr and pattern draft, and reduce as the combination of type core and caused by size Error.Therefore, Technology of EPC is rapidly developed in worldwide in the past 20 years.
On disappearance foundry production line, casting model powder needed after being removed from casting embryo by broken, screening with it is cooling etc. processed Journey sends leading portion molding procedure back to.How hot sand after wherein casting therefore rapidly carries out cooling treatment since temperature is very high It is the key that improve casting efficiency to come into operation again.
The existing casting model powder type of cooling, has following several, and one is hot sand is placed on specified place using most traditional Temperature fall is cooling, and this mode is very slow in the presence of cooling and occupied ground is larger, it is difficult to the defects of managing, it is substantially superseded. The defects of second is that cooled down by boiling cooling bed, but that there are equipment costs is higher, needs subsequent secondary treatment exhaust gas more.Three Be it is the most commonly used using heat exchanger carry out it is cooling by the way of, in the existing general heat exchanger type of cooling, due to water Specific heat capacity is larger, therefore cooling water is usually used as circulatory mediator, realizes recirculated water cooling heat exchange processing.Such as ZL 201610715605.8 a kind of once disclosed lost foam production line sand quickly cooling device;A kind of once disclosed disappearance molding of ZL Sand cooling device is made, this cooling technology by the way of circulating water is belonged to.
But this common recirculated water cooling exchanges heat processing mode, equally exists that occupied ground is more, and labor intensity of workers is big, The defects of environmental pollution is serious, and climate is affected.More more hot area (such as Chongqing where applicant Area) summer water temperature it is higher when, due to cooling water Hot swapping cause temperature increase after, recycled after being difficult fast cooling, Lead to occur that cooling efficiency is lower, and time-consuming for system, energy consumption is high, the big defect of running noises;So that sand process flow deposits sand amount Greatly, if it is separately larger using circulating water cooling equipment volume and occupied area.
Therefore the height of cooling rate restricts entire sand process flow and the operation of equipment is horizontal;For those skilled in the art Member is more excellent it is necessary to research and develop a kind of cooling effect, and molding sand cooling efficiency is high, is influenced by seasonal temperature small, and use is more stable, adapts to The hot sand processing technique of the better evaporative pattern of environment temperature.
To solve the above-mentioned problems, applicant considers to devise a kind of lost pattern sand cooling treatment system, including mould turnover Machine and heat-exchanger rig, heat-exchanger rig include a heat exchange container, and heat exchange container is internally provided with the fluid heat transfer for heat exchange Pipeline, heat exchanging fluid pipeline is connected to the heat exchanging fluid cooling device being set to outside heat exchange container and the heat exchanging fluid supplied in it follows Circulation is dynamic, turnover machine mould turnover direction side and the linking of heat exchange container upper end sand inlet, is provided with and takes out of in the middle part of heat exchange container lower end The sand export of sand switch valve;It is characterized in that the heat exchanging fluid in the heat exchanging fluid pipeline is gaseous refrigerant, the heat exchange Fluid cooling device includes concatenated compressor of air conditioner and A/C evaporator, and compressor of air conditioner is used for gaseous refrigerant boil down to Liquid, A/C evaporator are used to convert the refrigerant of liquid to the gaseous state of low temperature.
In this way using gaseous refrigerant as heat exchanging fluid, the mode phase of the mode of this air cooling and existing conventional water cooling Than gaseous refrigerant rapidly can cool down and take away by compressor of air conditioner and A/C evaporator in heat exchanging fluid cooling device Heat can recycle after fast cooling, greatly improve heat exchange efficiency, in this way, being used as and changing with use cooling water The water-cooling pattern of hot fluid is compared, and the cooling of heat exchanging fluid is influenced smaller by temperature.It is set to be particularly suitable for being difficult to fastly in cooling water The high temperature area of prompt drop temperature processing uses.
But wherein, also need to consider when molding sand to be processed is more and needs continuous processing how to better ensure that raising is cold But the problem for the treatment of effect.
Summary of the invention
In view of the above shortcomings of the prior art, the technical problems to be solved by the present invention are: how to provide a kind of implementation letter It is single, it can be realized the continuous coo1ing processing to molding sand, improve the cavityless casting molding sand continous way of molding sand cooling effect and efficiency Cooling treatment method.
In order to solve the above-mentioned technical problem, present invention employs the following technical solutions:
A kind of cavityless casting molding sand continous way cooling treatment method, including changed using allowing molding sand to enter heat exchange container neutralization The cooling step of hot fluid pipeline progress Hot swapping mode, which is characterized in that two concatenated heat exchange containers of setting, by first The molding sand of entrance is pre-chilled in a heat exchange container, and the molding sand after pre-cooling is then led to second heat exchange container again and is exchanged heat It is cooling, realize the continuous coo1ing processing of molding sand.
In this way, greatling improve cooling effect by concatenated two heat exchange containers, the continuous processing to molding sand is realized, Improve cooling treatment efficiency.It is little to be particularly suitable for molding sand treating capacity, but needs the condition of production of continuous processing.
As optimization, molding sand is before entering pre- colod-application heat exchange container, and first experience is by the dedusting for vibrating dust removal combined system The step of preliminary pre-cooling and dedusting, is realized in cover suction.
In this way, first tentatively taking away heat, and dedusting by distinguished and admirable suction by dust excluding hood, improve to molding sand cooling effect.
As optimization, this method is realized using molding sand continous way cooling system below, the molding sand continous way cooling system System, including turnover machine and heat exchange container, heat exchange container are internally provided with the fluid heat transfer pipeline for heat exchange, heat exchanging fluid pipe Road is connected to the heat exchanging fluid cooling device being set to outside heat exchange container and the heat exchanging fluid supplied in it circulates, heat exchange container Band is provided in the middle part of lower end to shake out the sand export of switch valve;It is characterized in that, heat exchange container includes that a pre- colod-application heat exchange is held The heat exchange container of device and a cooling, turnover machine mould turnover direction side and pre- colod-application heat exchange container upper end sand inlet linking, Pre- colod-application heat exchange container lower end sand export side is additionally provided with the bypass of outer end obliquely and goes out sandpipe, bypasses out sandpipe and cooling The linking of heat exchange container upper end sand inlet, cooling heat exchange container lower end sand export is for shaking out to lost foam casting case Vehicle;Heat exchanging fluid pipeline in pre- colod-application heat exchange container be connected to the heat exchanging fluid pipeline in cooling heat exchange container after again It is connected to heat exchanging fluid cooling device circulation.
It is used in series in this way, using two sets of heat exchange containers arranged side by side in heat-exchanger rig, a realization pre-cooling, a realization It is cooling, it can realize the continuous coo1ing processing to hot sand, and greatly improve cooling effect and cooling treatment efficiency.
Molding sand continous way cooling system further includes dust pelletizing system, and dust pelletizing system includes the dust excluding hood for being set to dedusting position, And and the dedusting fan that is connected with dust excluding hood, dust pelletizing system further includes the dust removing tube being connected between dust excluding hood and dedusting fan Road, cleaning shaft include the dust-collecting and heat exchanging pipeline being set in heat exchange container inner cavity.
In this way, a part, which is arranged, in the distinguished and admirable pipeline of dust pelletizing system enters formation dust-collecting and heat exchanging pipeline in heat exchange container, It can use dust-collecting and heat exchanging pipeline and molding sand carry out heat exchange, take away one with distinguished and admirable by the dedusting inside dust-collecting and heat exchanging pipeline The heat of tap sand, therefore compared with existing heat-exchanger rig, under the premise of not increasing additional heat exchange device power, both realizes and remove Dirt, and dust pelletizing system is utilized to improve heat exchange efficiency, cleaning shaft reaches dedusting and cooling double effects, therefore greatly It improves to molding sand heat exchange cooling effect.
In molding sand continous way cooling system, a vibrating transportation is correspondingly arranged on positioned at the side in turnover machine mould turnover direction Machine, jigging conveyer outlet and the linking of heat exchange container upper end sand inlet, dust excluding hood include being correspondingly arranged above jigging conveyer Conveyer dust excluding hood.Specifically, jigging conveyer includes an angularly disposed delivery chute component, delivery chute component upper end It is set to a side-lower in turnover machine mould turnover direction, vibrator is provided on delivery chute component, delivery chute member lower is outlet, The covering of conveyer dust excluding hood is arranged above delivery chute component.
In this way, molding sand is poured into jigging conveyer by turnover machine mould turnover, exist by the delivery chute component of jigging conveyer The conveying to molding sand is realized when vibration, so that the partial heat and dust that molding sand is mingled with can be upper well in vibration processes Wind-force in the conveyer dust excluding hood of side siphons away, and achievees the effect that preliminary dust removal and takes away heat.Jigging conveyer is using vibration Mode convey molding sand, the dust excluding hood that cooperation top is arranged enables to the dust being mingled in molding sand when vibration that can be shaken out And taken away by distinguished and admirable, improve dust removing effects.
It is located at sand inlet lower section adjacent in upper end as optimization, in heat exchange container inner cavity and is horizontally arranged with vibration along inner cavity Material screen, vibrating is the heat transfer space for being provided with fluid heat transfer pipeline and dust-collecting and heat exchanging pipeline below equal material screen.
In this way, the uniformity of knockout distribution by equal material screen vibrating shakeout is vibrated, can be improved to improve heat transfer effect.
As optimization, vibrating equal material screen includes being transversely mounted in the middle part of heat exchange container inner cavity the arc-shaped arc that raises upward Shape sieve further includes the shaker screen being mounted on sieve;It is located in the heat exchange container inner cavity inside at the sand inlet of upper end Be extended have tubular into sand cylinder, into sand cylinder obliquely and outlet face curved screen in the middle part of top setting.
In this way, make into sand cylinder knockout to sieve, during molding sand slides around in the middle part of sieve under leave out by mistake sand, Preferably it is conducive to improve the uniformity that knockout is distributed in the horizontal direction, preferably to improve heat transfer effect.
As optimization, heat exchange container inner cavity upper end is additionally provided with heat exchange container dust excluding hood, and heat exchange container dust excluding hood upper end is logical Piping is connected in cleaning shaft.
In this way, heat exchange container dust excluding hood, which can be exchanged, generates upward distinguished and admirable suction inside heat container, so that heat exchange container Interior knockout with fluid heat transfer pipeline and dust-collecting and heat exchanging pipeline while being exchanged heat, by distinguished and admirable up band from the bottom up Heat is walked, realizes multiple heat transfer effect, improves heat exchange efficiency;In addition, upward wind can be relied on during knockout is fallen Stream enables tiny dust in molding sand preferably to be taken away by distinguished and admirable, realizes molding sand type selecting effect, molding sand is subsequent do not have to again into The processing of the type selectings such as row cleaning, drying improves molding sand and handles whole efficiency.When it is implemented, heat exchange container dust excluding hood is covered in sieve Top, the upward distinguished and admirable suction that such heat exchange container dust excluding hood generates will preferably can be shaken on sieve upwards through sieve Molding sand in the dust that is mingled with take away, improve molding sand dust removing effects, while can also preferably cooperate with the vibration of sieve, improve The uniformity that uniformly distributed effect of the molding sand on sieve, preferably raising molding sand fall, and then preferably improve molding sand and hold in heat exchange Heat transfer effect in device inner cavity.
As optimization, a dedusting interlayer cavity, two dedusting interlayers are each provided at left and right sides of heat exchange container More spaced dust-collecting and heat exchanging pipelines arranged side by side are provided with and communicated between cavity, two dedusting interlayer cavitys respectively connect outward It passes in cleaning shaft;The left and right sides of heat exchange container is also each provided with a heat exchanging fluid interlayer cavity, two heat exchanging fluids More spaced fluid heat transfer pipelines arranged side by side are provided with and communicated between interlayer cavity, two heat exchanging fluid interlayer cavitys are respectively Heat exchanging fluid cooling device is connected to by pipeline outward.
Distinguished and admirable be introduced into heat exchange container inner cavity of dust pelletizing system is carried out in this way, the structure has can be well realized It exchanges heat to improve the heat exchanger effectiveness of molding sand.Specifically, being each provided with a dedusting interlayer at left and right sides of heat exchange container Then cavity, dedusting air-flow enter in heat exchange container inner cavity by dedusting interlayer cavity through excessive dirt heat exchange pipeline of eradicating It exchanges heat;In conjunction with the heat exchange of more fluid heat transfer pipelines, changing for the molding sand fallen in heat exchanging container intracavity is greatlyd improve Thermal effect.
Further, heat exchange container horizontal cross-section is rectangle, is more favorable for each interlayer cavity and dust-collecting and heat exchanging pipe in this way The arrangement in road and fluid heat transfer pipeline improves space efficiency utilization.
As optimization, dedusting interlayer cavity is located on the outside of heat exchanging fluid interlayer cavity, and in the middle part of dedusting interlayer cavity It is respectively connected in cleaning shaft outward by one in the plenum chamber of outside taper type.
In this way, the plenum chamber of setting enters in dust-collecting and heat exchanging pipeline after making dedusting is distinguished and admirable plenum chamber can be leaned on to rectify, Reduce pneumatic noise, at the same be conducive to dedusting it is distinguished and admirable in dust converge sedimentation in plenum chamber and dedusting interlayer cavity, it is sharp In the subsequent air-flow velocity of raising.Dedusting with interlayer cavity be set to outside can be convenient setting cleaning its in dust accumulation.
Further, lower end offers dedusting cleaning door on the outside of dedusting interlayer cavity, is easy to open cleaning dust.
Further, the heat exchanging fluid interlayer cavity upper end of heat exchange container side is connected outward and is connected by upward pipeline It is connected to heat exchanging fluid cooling device, the heat exchanging fluid interlayer cavity lower end of the heat exchange container other side is connected outward by downward pipeline Out and it is connected to heat exchanging fluid cooling device.Facilitate the connection of pipeline to install in this way, while being conducive to the whole circulation of heat exchanging fluid Flowing.
As optimization, the dust-collecting and heat exchanging pipeline is to be in tilted layout, and distinguished and admirable inside direction diagonally downward and pipeline Flow direction is consistent.
In this way, can prevent the dust being mingled in distinguished and admirable from accumulating in dust-collecting and heat exchanging pipeline causes blocking or reduction dedusting Distinguished and admirable flow velocity.
Further, the dust-collecting and heat exchanging pipeline and fluid heat transfer pipeline be along horizontal arranged in rows, and respectively It is correspondingly arranged to be multiple rows of, fluid heat transfer pipeline edge and the opposite direction of dust-collecting and heat exchanging pipeline along the arrangement of short transverse uniform intervals It is in tilted layout to be formed and interlock, and every exclusion dirt heat exchange pipeline and fluid heat transfer pipeline middle position are intervening portion.In this way, pipeline Being in tilted layout can accumulate to avoid knockout in pipeline external surface, while the pipeline of alternating inclinations arrangement can also fall to avoid guidance Sand is migrated toward same direction, therefore can better ensure that the uniformity that molding sand falls in heat exchange container, preferably to improve heat Exchange efficiency.
As optimization, the dust-collecting and heat exchanging pipeline and fluid heat transfer pipeline external surface are respectively arranged at intervals with aluminum fin-stock. The heat exchanger effectiveness with knockout can be preferably improved in this way.
Further, the aluminum fin-stock of dust-collecting and heat exchanging pipeline and fluid heat transfer pipeline external surface respectively along pipeline front and rear sides to Outer lug formed and be obliquely installed in the same direction with pipeline (when specific implementation aluminum fin-stock tilt angle be greater than place pipeline tilt angle with Conducive to molding sand landing), every aluminum fin-stock for eradicating dirt heat exchange pipeline has vertical right on the staggered fluid heat transfer pipeline of correspondence The aluminum fin-stock answered, and the vertical projection of the aluminum fin-stock lower half of each dust-collecting and heat exchanging pipeline and the corresponding layer fluid heat exchange pipeline On aluminum fin-stock lower half vertical projection have one coincidence part.In this way aluminum fin-stock prolong front-rear direction be extended can Heat exchanger effectiveness is also improved with the contact effect for falling molding sand to improve it, while corresponding aluminum fin-stock is erecting on adjacent pipeline Dislocation overlapping arrangement upwards enables on the aluminum fin-stock of each dust-collecting and heat exchanging pipeline the molding sand that slides to fall to lower section corresponding Aluminum fin-stock surface on fluid heat transfer pipeline, so that molding sand is capable of forming the successively left of class zigzag in heat exchange container inner cavity Right deflecting is staggeredly fallen.In this way, dramatically improve residence time of the molding sand in heat exchange container, also high degree raising type The contact heat-exchanging efficiency of sand and aluminum fin-stock, so that molding sand heat exchange cooling effect is greatly improved.
In conclusion the present invention has the continuous coo1ing processing for implementing simply to can be realized to molding sand, molding sand cooling effect With advantage having excellent cooling efficiency.
Detailed description of the invention
When Fig. 1 is a kind of present invention implementation, the structural schematic diagram of the molding sand continous way cooling system of use.
Fig. 2 is the structural schematic diagram of an independent heat exchange container in Fig. 1, the structural representation of display portion aluminum fin-stock in figure.
Fig. 3 is the horizontal cross of Fig. 2, does not show aluminum fin-stock structure in figure.
Fig. 4 is individually to show that molding sand slides the schematic diagram of process between aluminum fin-stock in Fig. 1.
Specific embodiment
When implementing below with reference to a kind of present invention, the molding sand continous way cooling system and its attached drawing of use to the present invention make into The detailed description of one step.
A kind of cavityless casting molding sand continous way cooling treatment method, including changed using allowing molding sand to enter heat exchange container neutralization Hot fluid pipeline carries out the cooling step of Hot swapping mode, it is characterized in that, two concatenated heat exchange containers are set, by first The molding sand of entrance is pre-chilled in a heat exchange container, and the molding sand after pre-cooling is then led to second heat exchange container again and is exchanged heat It is cooling, realize the continuous coo1ing processing of molding sand.
In this way, greatling improve cooling effect by concatenated two heat exchange containers, the continuous processing to molding sand is realized, Improve cooling treatment efficiency.It is little to be particularly suitable for molding sand treating capacity, but needs the condition of production of continuous processing.
In present embodiment, molding sand is before entering pre- colod-application heat exchange container, and first experience is by the dust removal combined system of vibration The step of preliminary pre-cooling and dedusting, is realized in dust excluding hood suction.In this way, heat is tentatively first taken away by distinguished and admirable suction by dust excluding hood, and Dedusting is improved to molding sand cooling effect.
Present embodiment can realize that the system includes using molding sand continous way cooling system as shown in Figs 1-4 Turnover machine 1 and heat-exchanger rig, heat-exchanger rig include a heat exchange container 2, and heat exchange container 2 is internally provided with the stream for heat exchange Body heat exchange pipeline 3, heat exchanging fluid pipeline 3 are connected to the heat exchanging fluid cooling device 4 being set to outside heat exchange container 2 and in them Heat exchanging fluid circulates, 1 mould turnover direction side of turnover machine and the linking of 2 upper end sand inlet of heat exchange container, in 2 lower end of heat exchange container Portion is provided with band and shakes out the sand export 5 of switch valve;It wherein, further include dust pelletizing system, dust pelletizing system includes being set to dedusting position Dust excluding hood, and and the dedusting fan 6 that is connected with dust excluding hood, dust pelletizing system further include be connected to dust excluding hood and dedusting fan it Between cleaning shaft 7, cleaning shaft includes the dust-collecting and heat exchanging pipeline 8 being set in heat exchange container inner cavity.When implementation, dedusting fan Outlet side is connected with dust-removal cloth-bag constitutes bag-type dust removal system.
In this way, a part, which is arranged, in the distinguished and admirable pipeline of dust pelletizing system enters formation dust-collecting and heat exchanging pipeline in heat exchange container, It can use dust-collecting and heat exchanging pipeline and molding sand carry out heat exchange, take away one with distinguished and admirable by the dedusting inside dust-collecting and heat exchanging pipeline The heat of tap sand, therefore compared with existing heat-exchanger rig, under the premise of not increasing additional heat exchange device power, both realizes and remove Dirt, and dust pelletizing system is utilized to improve heat exchange efficiency, cleaning shaft reaches dedusting and cooling double effects, therefore greatly It improves to molding sand heat exchange cooling effect.
Wherein, the side positioned at 1 mould turnover direction of turnover machine is correspondingly arranged on a jigging conveyer 9, and jigging conveyer 9 goes out Mouth and the linking of heat exchange container upper end sand inlet, dust excluding hood includes the conveyer dust excluding hood being correspondingly arranged above jigging conveyer 10.Specifically, jigging conveyer includes an angularly disposed delivery chute component, delivery chute component upper end is set to turnover machine One side-lower in mould turnover direction, vibrator is provided on delivery chute component, and delivery chute member lower is outlet, conveyer dust excluding hood Covering is arranged above delivery chute component.
In this way, molding sand is poured into jigging conveyer by turnover machine mould turnover, exist by the delivery chute component of jigging conveyer The conveying to molding sand is realized when vibration, so that the partial heat and dust that molding sand is mingled with can be upper well in vibration processes Wind-force in the conveyer dust excluding hood of side siphons away, and achievees the effect that preliminary dust removal and takes away heat.Jigging conveyer is using vibration Mode convey molding sand, the dust excluding hood that cooperation top is arranged enables to the dust being mingled in molding sand when vibration that can be shaken out And taken away by distinguished and admirable, improve dust removing effects.
Wherein, the heat exchanging fluid in the heat exchanging fluid pipeline 3 is gaseous refrigerant, the heat exchanging fluid cooling device 4 Including concatenated compressor of air conditioner and A/C evaporator, compressor of air conditioner is used for gaseous refrigerant boil down to liquid, and air-conditioning steams Hair device is used to convert the refrigerant of liquid to the gaseous state of low temperature.
In this way using gaseous refrigerant as heat exchanging fluid, the mode phase of the mode of this air cooling and existing conventional water cooling Than gaseous refrigerant rapidly can cool down and take away by compressor of air conditioner and A/C evaporator in heat exchanging fluid cooling device Heat can recycle after fast cooling, greatly improve heat exchange efficiency, in this way, being used as and changing with use cooling water The water-cooling pattern of hot fluid is compared, and the cooling of heat exchanging fluid is influenced smaller by temperature.It is set to be particularly suitable for being difficult to fastly in cooling water The high temperature area of prompt drop temperature processing uses.
Wherein, include the heat exchange container of a pre- colod-application heat exchange container and a cooling in the heat-exchanger rig, turn over 1 mould turnover direction side of punch-out equipment and pre- colod-application heat exchange container upper end sand inlet linking, pre- colod-application heat exchange container lower end sand export Side is additionally provided with the bypass of outer end obliquely and goes out sandpipe 11, bypasses out sandpipe 11 and cooling heat exchange container upper end sand inlet Linking, cooling heat exchange container lower end sand export is for shaking out to lost foam casting boxcar;In pre- colod-application heat exchange container Heat exchanging fluid pipeline is recycled with heat exchanging fluid cooling device again after being connected to the heat exchanging fluid pipeline in cooling heat exchange container Connection.
It is used in series in this way, using two sets of heat exchange containers arranged side by side in heat-exchanger rig, a realization pre-cooling, a realization It is cooling, greatly improve cooling effect and cooling treatment efficiency.It when implementation, bypasses out and is also equipped with switch valve on sandpipe, make It can single heat exchange container exclusive use.
Wherein, the charging side of heat exchange container is also vertically provided with an elevator 12 side by side in the heat-exchanger rig, mentions It rises 12 lower end of machine to be provided with for the elevator into sand into sand hopper 13,12 upper end sand export of elevator is arranged obliquely by outer end The sand inlet for sending sand cylinder 14 to be connected to heat exchange container upper end.
In this way, promoting laggard sand to heat exchange container using elevator, heat exchange container and turnover machine are set to together One ground makes it be conducive to layout installation, saves space.
Wherein, elevator 12 includes vertically arranged elevator shell, and elevator shell inner cavity upper and lower ends are provided with chain Wheel, upper end sprocket wheel and the elevator motor 15 positioned at elevator shell exterior are drivingly connected, and are arranged on the sprocket wheel of upper and lower ends In the loop chain 16 of vertical annular, it is provided with chain bucket on loop chain 16, from elevator when chain bucket moves across after the sprocket wheel of lower end with loop chain Sand is connect into sand hopper, sand export shakes out from elevator upper end after the sprocket wheel of upper end.Circular chain bucket hoister, Neng Gougeng are used in this way Blocking is avoided well, guarantees that work is smooth.Existing belt elevator or steel wire rubber can also be used when implementing certainly The existing Structure of hoist such as band bucket elevator, which are realized, to be promoted.
Wherein, 2 lower end of heat exchange container close to elevator side be additionally provided with outer end be connected to obliquely elevator into The sand-returning pipe 17 of sand hopper is provided with back sand switch valve on sand-returning pipe 17.In this way, molding sand can be opened after exchanging heat in heat exchange container Sand-returning pipe realizes back that sand again returns to heat exchange container and realize heat exchange to elevator, and then realizes to the cycle heat exchange of molding sand Reason guarantees heat transfer effect until temperature is reduced to meet the requirements and turns off back sand switch valve.
Wherein, upper end sand inlet lower section adjacent is located in heat exchange container inner cavity and is horizontally arranged with vibration homocline along inner cavity Sieve, vibrating is the heat transfer space for being provided with fluid heat transfer pipeline 3 and dust-collecting and heat exchanging pipeline 8 below equal material screen.
In this way, the uniformity of knockout distribution by equal material screen vibrating shakeout is vibrated, can be improved to improve heat transfer effect.
Wherein, vibrating equal material screen includes being transversely mounted in the middle part of heat exchange container inner cavity the arc-shaped sieve bend that raises upward Net 18 further includes the shaker screen 19 being mounted on sieve;It is located in the heat exchange container inner cavity inside at the sand inlet of upper end Be extended have tubular into sand cylinder 20, obliquely and the top setting of the outlet middle part of face curved screen 18 into sand cylinder 20.
In this way, make into sand cylinder knockout to sieve, during molding sand slides around in the middle part of sieve under leave out by mistake sand, Preferably it is conducive to improve the uniformity that knockout is distributed in the horizontal direction, preferably to improve heat transfer effect.
Wherein, heat exchange container inner cavity upper end is additionally provided with heat exchange container dust excluding hood 21, and 21 upper end of heat exchange container dust excluding hood is logical Piping is connected in cleaning shaft 7.
In this way, heat exchange container dust excluding hood, which can be exchanged, generates upward distinguished and admirable suction inside heat container, so that heat exchange container Interior knockout with fluid heat transfer pipeline and dust-collecting and heat exchanging pipeline while being exchanged heat, by distinguished and admirable up band from the bottom up Heat is walked, realizes multiple heat transfer effect, improves heat exchange efficiency;In addition, upward wind can be relied on during knockout is fallen Stream enables tiny dust in molding sand preferably to be taken away by distinguished and admirable, realizes molding sand type selecting effect, molding sand is subsequent do not have to again into The processing of the type selectings such as row cleaning, drying improves molding sand and handles whole efficiency.When it is implemented, heat exchange container dust excluding hood is covered in sieve Top, the upward distinguished and admirable suction that such heat exchange container dust excluding hood generates will preferably can be shaken on sieve upwards through sieve Molding sand in the dust that is mingled with take away, improve molding sand dust removing effects, while can also preferably cooperate with the vibration of sieve, improve The uniformity that uniformly distributed effect of the molding sand on sieve, preferably raising molding sand fall, and then preferably improve molding sand and hold in heat exchange Heat transfer effect in device inner cavity.It is located at heat transfer space lower part when implementation, in heat exchange container and is located at 5 top position of sand export and is arranged The blast pipe 22 for thering is outer end opening to be bent upwards, so that heat exchange container dust excluding hood suction air is used so that being formed under in heat transfer space Up distinguished and admirable takes away heat, to realize above-mentioned multiple heat transfer effect;The blast pipe being bent upwards simultaneously can be to avoid knockout It blows out from blast pipe.
Wherein, the left and right sides of heat exchange container 2 is each provided with a dedusting interlayer cavity 23, two dedustings interlayer sky Be provided with and communicated with more spaced dust-collecting and heat exchanging pipelines 8 arranged side by side between chamber 23, two dedustings with interlayer cavity 23 respectively to It is connected in cleaning shaft 7 outside;The left and right sides of heat exchange container 2 is also each provided with a heat exchanging fluid interlayer cavity 24, and two More spaced fluid heat transfer pipelines 3 arranged side by side, two heat exchanging fluids are provided with and communicated between heat exchanging fluid interlayer cavity 24 Interlayer cavity 24 is respectively connected to heat exchanging fluid cooling device 4 by pipeline outward.
Distinguished and admirable be introduced into heat exchange container inner cavity of dust pelletizing system is carried out in this way, the structure has can be well realized It exchanges heat to improve the heat exchanger effectiveness of molding sand.Specifically, being each provided with a dedusting interlayer at left and right sides of heat exchange container Then cavity, dedusting air-flow enter in heat exchange container inner cavity by dedusting interlayer cavity through excessive dirt heat exchange pipeline of eradicating It exchanges heat;In conjunction with the heat exchange of more fluid heat transfer pipelines, changing for the molding sand fallen in heat exchanging container intracavity is greatlyd improve Thermal effect.
Wherein, 2 horizontal cross-section of heat exchange container is rectangle, be more favorable for so each interlayer cavity and dust-collecting and heat exchanging pipeline and The arrangement of fluid heat transfer pipeline improves space efficiency utilization.
Wherein, dedusting interlayer cavity 23 is located at 24 outside of heat exchanging fluid interlayer cavity, and dedusting is in interlayer cavity 23 Portion is respectively connected in cleaning shaft 7 by one in the plenum chamber 25 of outside taper type outward.In this way, the plenum chamber of setting So that dedusting it is distinguished and admirable can lean on plenum chamber rectify after enter in dust-collecting and heat exchanging pipeline, reduce pneumatic noise, while be conducive to dedusting Dust in distinguished and admirable converges sedimentation in plenum chamber and dedusting interlayer cavity, is conducive to improve subsequent air-flow velocity.Dedusting is used Interlayer cavity, which is set to outside, can be convenient its interior dust accumulation of setting enabling cleaning.Meanwhile the plenum chamber of setting be smaller diameter end to Outer taper type, can preferably with cleaning shaft linking be connected to, avoided wind section become larger suddenly generate excessively be vortexed stream And enable dust preferably preliminary sedimentation in dedusting interlayer cavity, it enters in dust-collecting and heat exchanging pipeline and makes to avoid dust At blocking and reduce heat exchanger effectiveness.
Wherein, dedusting offers dedusting cleaning door 26 with 23 outside lower end of interlayer cavity, is easy to open cleaning dust.
Wherein, 24 upper end of heat exchanging fluid interlayer cavity of 2 side of heat exchange container is connected outward and is connected by upward pipeline Be connected to heat exchanging fluid cooling device 4,24 lower end of heat exchanging fluid interlayer cavity of the heat exchange container other side by downward pipeline to It connects outside and is connected to heat exchanging fluid cooling device 4.Facilitate the connection of pipeline to install in this way, while being conducive to the entirety of heat exchanging fluid It circulates.
Wherein, the dust-collecting and heat exchanging pipeline 8 is to be in tilted layout, and the distinguished and admirable flowing inside direction diagonally downward and pipeline Direction is consistent.Blocking or reduction is caused to remove in this way, can prevent the dust being mingled in distinguished and admirable from accumulating in dust-collecting and heat exchanging pipeline The distinguished and admirable flow velocity of dirt.
Wherein, the dust-collecting and heat exchanging pipeline 8 and fluid heat transfer pipeline 3 be along horizontal arranged in rows, and respectively right Should be set as arranging along short transverse uniform intervals is multiple rows of, 3 edge of fluid heat transfer pipeline and the opposite direction of dust-collecting and heat exchanging pipeline 8 It is in tilted layout to be formed and interlock, and every exclusion dirt heat exchange pipeline and fluid heat transfer pipeline middle position are intervening portion.In this way, pipeline Being in tilted layout can accumulate to avoid knockout in pipeline external surface, while the pipeline of alternating inclinations arrangement can also fall to avoid guidance Sand is migrated toward same direction, therefore can better ensure that the uniformity that molding sand falls in heat exchange container, preferably to improve heat Exchange efficiency.
Wherein, the dust-collecting and heat exchanging pipeline 8 and 3 outer surface of fluid heat transfer pipeline are respectively arranged at intervals with aluminum fin-stock 27. The heat exchanger effectiveness with knockout can be preferably improved in this way.
Wherein, the aluminum fin-stock 27 of participation Fig. 4, dust-collecting and heat exchanging pipeline and fluid heat transfer pipeline external surface is respectively before and after pipeline Two sides outwardly convex formed and be obliquely installed in the same direction with pipeline (when specific implementation aluminum fin-stock tilt angle be greater than place pipeline inclination Angle is in favor of molding sand landing), every aluminum fin-stock for eradicating dirt heat exchange pipeline has on the staggered fluid heat transfer pipeline of correspondence Vertical corresponding aluminum fin-stock, and the vertical projection of the aluminum fin-stock lower half of each dust-collecting and heat exchanging pipeline and the corresponding layer fluid are changed The vertical projection of the lower half of aluminum fin-stock on heat pipeline has the part of a coincidence.Aluminum fin-stock prolongs front-rear direction extension in this way Being arranged can be improved it and also improves heat exchanger effectiveness, while corresponding aluminium on adjacent pipeline with the contact effect for falling molding sand 28 Fin vertically misplaces overlapping arrangement, and the molding sand that slides on the aluminum fin-stock of each dust-collecting and heat exchanging pipeline is fallen to down Aluminum fin-stock surface on the corresponding fluid heat transfer pipeline in side, so that molding sand is capable of forming class in a zigzag in heat exchange container inner cavity The deflecting of successively left and right staggeredly fall.In this way, dramatically improve residence time of the molding sand in heat exchange container, also very big journey Degree improves the contact heat-exchanging efficiency of molding sand and aluminum fin-stock, so that molding sand heat exchange cooling effect is greatly improved.
In this way, vanishing-die casting moulding-sand enters jigging conveyer through turnover machine, in vibrating transportation when above system works The dust preliminarily taking away heat under the distinguished and admirable suction that machine vibration and upper conveyor dust excluding hood provide and being mingled with, reaches Preliminary dust removal and cooling effect.Then elevator of the molding sand after jigging conveyer by pre- colod-application heat exchange container enters The heat exchange container of first preheating provides on the curved screen of heat exchange container upper end by vibration and heat exchange container dust excluding hood Distinguished and admirable suction, take away heat and dust again;The special construction of curved screen, which combines, simultaneously vibrates and aspirates wind-force, being capable of band Ejector half sand more uniformly slides from curved screen;By upward wind-force band when molding sand is in vacant state in dropping process Heat is walked, is in and dust-collecting and heat exchanging pipeline and fluid heat transfer pipeline and when the aluminum fin-stock contact condition on the two surface, is carried out Cooling is realized in heat exchange, and the cooling effect of MULTIPLE DYNAMIC has been achieved, and the pipeline that dust pelletizing system is utilized becomes cooling source Greatly improve heat exchanger effectiveness.The special construction setting of aluminum fin-stock also improves the contact heat-exchanging effect with molding sand simultaneously. After molding sand drops out heat transfer space downwards, can also as desired by the control to switch valve, make its from sand-returning pipe return sand to Elevator realizes cycle heat exchange processing, until be cooled to be suitble to after open sand export again and shake out, this sample loading mode is particularly suitable for interval Sequencing batch type molding sand cooling treatment.When needing to realize continuous processing and treating capacity is larger that single heat exchange container is caused to be unable to satisfy heat exchange When processing, the sand-returning pipe and sand export of pre- colod-application heat exchanger can also be closed, it is opened and bypasses out second heat exchange of sandpipe connection Container (heat exchange container of i.e. above-mentioned cooling) works together the heat exchange demand for meeting continous way processing by two heat exchange containers. Therefore this system has heat exchange efficiency high, molding sand treating capacity is big and the characteristics of can be realized a variety of heat exchange modes.

Claims (8)

1. a kind of cavityless casting molding sand continous way cooling treatment method, including use and molding sand is allowed to enter in heat exchange container and exchange heat The cooling step of fluid line progress Hot swapping mode, which is characterized in that two concatenated heat exchange containers of setting, by first The molding sand of entrance is pre-chilled in heat exchange container, then again by the molding sand after pre-cooling lead to second heat exchange container exchange heat it is cold But, the continuous coo1ing processing of molding sand is realized;
Molding sand is before entering pre- colod-application heat exchange container, and first experience is realized preliminary by the dust excluding hood suction for vibrating dust removal combined system The step of simultaneously dedusting is pre-chilled;
This method is using molding sand continous way cooling system below realization, the molding sand continous way cooling system, including turnover machine And heat exchange container, heat exchange container are internally provided with the heat exchanging fluid pipeline for heat exchange, heat exchanging fluid pipeline and being set to changes Heat exchanging fluid cooling device outside heat container is connected to and the heat exchanging fluid supplied in it circulates, setting in the middle part of heat exchange container lower end There is band to shake out the sand export of switch valve;Heat exchange container includes the heat exchange appearance of a pre- colod-application heat exchange container and a cooling Device, turnover machine mould turnover direction side and pre- colod-application heat exchange container upper end sand inlet are connected, and bring out under pre- colod-application heat exchange container The side Sha Kou is additionally provided with the bypass of outer end obliquely and goes out sandpipe, bypasses out sandpipe and cooling heat exchange container upper end sand inlet Linking, cooling heat exchange container lower end sand export is for shaking out to lost foam casting boxcar;In pre- colod-application heat exchange container Heat exchanging fluid pipeline is recycled with heat exchanging fluid cooling device again after being connected to the heat exchanging fluid pipeline in cooling heat exchange container Connection;
Dust pelletizing system includes the dust excluding hood for being set to dedusting position, and the dedusting fan being connected with dust excluding hood, and dust pelletizing system is also Including the cleaning shaft being connected between dust excluding hood and dedusting fan, cleaning shaft includes being set to removing in heat exchange container inner cavity Dirt heat exchange pipeline;
A jigging conveyer, jigging conveyer outlet and heat exchange container are correspondingly arranged on positioned at the side in turnover machine mould turnover direction The linking of upper end sand inlet, dust excluding hood includes the conveyer dust excluding hood being correspondingly arranged above jigging conveyer.
2. cavityless casting as described in claim 1 molding sand continous way cooling treatment method, which is characterized in that in heat exchange container It is located at sand inlet lower section adjacent in upper end in chamber and is horizontally arranged with the equal material screen of vibration along inner cavity, vibrating is to be provided with below equal material screen The heat transfer space of heat exchanging fluid pipeline and dust-collecting and heat exchanging pipeline.
3. cavityless casting as claimed in claim 2 molding sand continous way cooling treatment method, which is characterized in that vibrate equal material screen It further include being mounted on sieve including being transversely mounted in the middle part of heat exchange container inner cavity the arc-shaped curved screen that raises upward Shaker screen;In the heat exchange container inner cavity be located at upper end sand inlet at extend internally be provided with tubular into sand cylinder, into sand Top is arranged cylinder obliquely and in the middle part of outlet face curved screen.
4. cavityless casting as claimed in claim 2 molding sand continous way cooling treatment method, which is characterized in that in heat exchange container Chamber upper end is additionally provided with heat exchange container dust excluding hood, and heat exchange container dust excluding hood upper end is connected in cleaning shaft by pipeline.
5. cavityless casting as described in claim 1 molding sand continous way cooling treatment method, which is characterized in that heat exchange container The left and right sides is each provided with a dedusting interlayer cavity, and two dedustings are between being provided with and communicated with more side by side between interlayer cavity Every the dust-collecting and heat exchanging pipeline of setting, two dedustings are respectively connected in cleaning shaft outward with interlayer cavity;A left side for heat exchange container Right two sides are also each provided with a heat exchanging fluid interlayer cavity, are provided with and communicated with more simultaneously between two heat exchanging fluid interlayer cavitys Arrange spaced heat exchanging fluid pipeline, it is cold that two heat exchanging fluid interlayer cavitys respectively by pipeline are connected to heat exchanging fluid outward But device.
6. cavityless casting as claimed in claim 5 molding sand continous way cooling treatment method, which is characterized in that dedusting interlayer Cavity is located on the outside of heat exchanging fluid interlayer cavity, and passes through a static pressure in outside taper type in the middle part of dedusting interlayer cavity Case is respectively connected in cleaning shaft outward.
7. cavityless casting as claimed in claim 6 molding sand continous way cooling treatment method, which is characterized in that the dedusting is changed Heat pipeline is to be in tilted layout, and direction diagonally downward is consistent with the distinguished and admirable flow direction inside pipeline.
8. cavityless casting as claimed in claim 6 molding sand continous way cooling treatment method, which is characterized in that the dedusting is changed Heat pipeline and heat exchanging fluid pipeline external surface are respectively arranged at intervals with aluminum fin-stock.
CN201710279097.8A 2017-04-25 2017-04-25 Cavityless casting molding sand continous way cooling treatment method Expired - Fee Related CN107008853B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2312440A1 (en) * 1972-05-01 1973-11-22 Fischer Ag Georg DEVICE FOR COOLING OR DRYING GOODS TO SHOOT
CN201906786U (en) * 2011-01-20 2011-07-27 苏良磁 Casting hot sand treatment system capable of saving energy and reducing emission
CN202539469U (en) * 2012-04-17 2012-11-21 河南省金太阳铸造有限公司 Temperature reducing device for foundry sand
CN202963366U (en) * 2012-11-13 2013-06-05 成都点金机械铸造技术开发有限公司 Foundry sand cooling device and cooling system formed by same
CN203887147U (en) * 2014-06-13 2014-10-22 南充同俊机械制造有限公司 Lost foam sand-conditioning double-cooler system

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2312440A1 (en) * 1972-05-01 1973-11-22 Fischer Ag Georg DEVICE FOR COOLING OR DRYING GOODS TO SHOOT
CN201906786U (en) * 2011-01-20 2011-07-27 苏良磁 Casting hot sand treatment system capable of saving energy and reducing emission
CN202539469U (en) * 2012-04-17 2012-11-21 河南省金太阳铸造有限公司 Temperature reducing device for foundry sand
CN202963366U (en) * 2012-11-13 2013-06-05 成都点金机械铸造技术开发有限公司 Foundry sand cooling device and cooling system formed by same
CN203887147U (en) * 2014-06-13 2014-10-22 南充同俊机械制造有限公司 Lost foam sand-conditioning double-cooler system

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