CN201097128Y - Automatic milling roller - Google Patents
Automatic milling roller Download PDFInfo
- Publication number
- CN201097128Y CN201097128Y CNU2007200584249U2007200584249U CN200720058424U CN201097128Y CN 201097128 Y CN201097128 Y CN 201097128Y CN U2007200584249U2007200584249 U CNU2007200584249U2007200584249 U CN U2007200584249U2007200584249U CN 200720058424 U CN200720058424 U CN 200720058424U CN 201097128 Y CN201097128 Y CN 201097128Y
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- China
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- roller
- cleaning
- cleaning fluid
- automatic machine
- clamping device
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- Cleaning In General (AREA)
- Cleaning By Liquid Or Steam (AREA)
- Inking, Control Or Cleaning Of Printing Machines (AREA)
Abstract
The utility model discloses an automatic roller washing machine The utility model comprises a rack, a controlling unit, an endless chain conveying mechanism controlled by the controlling unit, a plurality of roller clamping devices fixed on the endless chain of the endless chain conveying mechanism, each roller clamping device passes through a roller loading station, a cleaning station arranged with a cleaning mechanism and a dryness station equipped with a dryness mechanism in sequence, wherein, each roller clamping device consists of a roller jacket used to clamp the roller with one end being fixed axially and the other end being moved axially; the cleaning mechanism consists of a cleaning fluid supply device and a plurality of roller brushes contacted with the roller surface, a roller jacket autorotation mechanism used to drive the roller jacket autorotation is positioned on each of the roller clamping device of the cleaning station, and a roller brush autorotation mechanism with the direction opposite to the roller jacket autorotation and being used to drive the roller brushes. The automatic roller washing machine has the advantages that the operation is convenient, the working efficiency is high, and the cleaning effect is good.
Description
Technical field
The utility model relates to a kind of cleaning device that is used for industrial roll, specifically, relates to the automatic Machine for cleaning inking roller of a kind of laser printer developer roll special use.
Background technology
Developer roll (DR) is the core component of imaging device on the laser printer, and its quality quality directly influences print quality.In the production run of laser printer imaging device recycling, it is cleaning to developer roll that a procedure is arranged.In existing production run, the most original method is continued to use in the cleaning of developer roll always: with the sticking isopropyl alcohol cleaning fluid clearing roll surface of cotton, wipe cleaning fluid with dried cotton again by manually.Because the developer roll surface is stained with carbon dust and cleans difficulty, add the quality requirements height on pair roller surface, original developer roll cleaning method relative complex and qualification rate is not high.And artificial cleaning efficiency is low, the roller surface quality is difficult to control, adds the manual operation of taking, and cleaning is extremely lack of standardization, simultaneously, the long-term directly contact of operating personnel isopropyl alcohol cleaning fluid, harmful.
Summary of the invention
The purpose of this utility model provides a kind of handled easily, high efficiency, automatic Machine for cleaning inking roller that cleaning performance is good.
According to above-mentioned purpose, the utility model provides a kind of automatic Machine for cleaning inking roller, comprise a frame and control module, one is controlled by the loop chain conveying mechanism of described control module, be fixed on a plurality of roller clamping devices on the loop chain conveying mechanism loop chain, each roller clamping device successively through dress roller station, be provided with the washing station of wiper mechanism and be provided with the Drying station of drier; Wherein, each roller clamping device comprises and is used for clamping roller, an end axial restraint and the axially movable roller chuck of the other end; Described wiper mechanism comprises cleaning fluid feeding mechanism and a plurality of rotary brooms that contact with roller surfaces, one drives the roller chuck free-wheeling system of the described roller chuck rotation that is positioned at each roller clamping device on the washing station, and one drives the rotary broom free-wheeling system of described a plurality of rotary broom rotations.
Further, described cleaning fluid feeding mechanism comprises cleaning fluid packing groove that is positioned at described rotary broom below and the cleaning fluid spray groove that is positioned at the rotary broom top, described cleaning fluid spray groove is connected with the cleaning fluid packing groove with the cleaning fluid conveying pipeline road by filtration unit, pump, has mouth spray on the described cleaning fluid spray groove.Described cleaning fluid packing groove comprises three groups of isopropyl alcohol packing grooves that are positioned at the upstream and two groups of deionized water packing grooves that are positioned at the downstream, pump between isopropyl alcohol packing groove and the cleaning fluid spray groove is a peristaltic pump, and the pump between deionized water packing groove and the cleaning fluid spray groove is a booster water pump.Preferably, described rotary broom is a hair wheel tube.
Described drier comprises the high pressure blow-gas device that is used to dry up roller surfaces, drives the drying of each the roller chuck rotation that is positioned at Drying station during air blowing from rotary driving device; Described high pressure blow-gas device and drying are controlled by described control module from rotary driving device.
Described loop chain conveying mechanism comprises motor, by motor-driven driven sprocket, a pair of loop chain and loop chain stretching pulley; Described roller clamping device is fixed on the described a pair of loop chain by the Connection Block at its two ends.
Described roller chuck free-wheeling system comprises motor, auxiliary driving chain, secondary chain stretching pulley; One end of described roller clamping device is fixed with the drive sprocket that is engaged in described auxiliary driving chain when cleaning.
Described rotary broom free-wheeling system comprises motor, synchronous belt and synchronous belt tensioner pulley; One end of described rotary broom is fixed with the synchronizing wheel that cooperates with described synchronous belt.
Described control module is the PLC Programmable Logic Controller.
The automatic Machine for cleaning inking roller of the utility model has following beneficial effect:
1. owing to adopt the cyclic conveyor structure, can only roller to be cleaned be installed and unload cleaning roller at dress roller station, make operation continuously by a people;
2. rotary broom adopts general hair wheel tube, and during cleaning, the relative rotation with roller of hair wheel tube is the formation frictional fit also, and the surperficial not damaged of pair of rollers, cleaning performance are good, and cost is low, high efficiency;
3. cleaning fluid can use behind circulating filtration repeatedly;
4. the complete machine everything carries out under the PLC Controlled by Programmable Controller automatically, to realize the action request of overall process; And scavenging period, cleaning rotating speed etc. also can be adjusted voluntarily according to technological requirement;
5. the roller clamping device adopts flexible roller chuck, is convenient to the installation and removal of roller, provides lasting clamping pressure to roller simultaneously, makes the roller clamping firm.
Description of drawings
Fig. 1 is the horizontal synoptic diagram of the preferred embodiment of the automatic Machine for cleaning inking roller of the utility model;
Fig. 2 is vertical synoptic diagram embodiment illustrated in fig. 1;
Fig. 3 is the roller chuck free-wheeling system synoptic diagram in embodiment illustrated in fig. 1;
Fig. 4 is the cleaning way synoptic diagram in embodiment illustrated in fig. 1;
Fig. 5 is the rotary broom free-wheeling system synoptic diagram in embodiment illustrated in fig. 1.
Below in conjunction with accompanying drawing preferred embodiment of the present utility model is described in further detail.
Embodiment
Referring to Fig. 1 and Fig. 2, automatic Machine for cleaning inking roller of the present utility model comprises frame 1 and is positioned at the electric box 2 of frame 1 bottom that be provided with the control module that is made of the PLC Programmable Logic Controller in the electric box 2, electric box 2 surfaces are provided with control panel.Frame 1 is provided with the loop chain conveying mechanism that is controlled by described control module, is fixed on a plurality of roller clamping devices on the loop chain conveying mechanism loop chain, each roller clamping device successively through dress roller station, be provided with the washing station of wiper mechanism and be provided with the Drying station of drier.Described wiper mechanism comprises cleaning fluid feeding mechanism, a plurality of rotary broom, roller chuck free-wheeling system and rotary broom free-wheeling system.
Referring to Fig. 2, each roller clamping device comprises rotatable roller chuck, this roller chuck is made of left chuck 3 that is separated from each other, is clamped in respectively roller 20 two ends and right chuck 4, left side chuck 3 presss from both sides between the axle 5 with a left side and forms circumferential interlock by modes such as feather key cooperate, and between left chuck 3 and left side folder axle 5, be provided with compression spring 6, make left chuck 3 can along the axial elasticity of left side folder axle 5 move, so that the installation and removal of roller 20, simultaneously provide lasting axial clamp compaction forces, make roller 20 clampings firm to roller 20; Right 4 of chucks are fixed on an end of right folder axle 7, and the other end of right folder axle 7 is fixed with drive sprocket 10.A left side folder axle 5 and the 7 coaxial line settings of right folder axle, left side folder axle 5 are rotatably supported on the left Connection Block 8 by bearing, and right folder axle 7 is rotatably supported on the right Connection Block 9 by bearing.
The loop chain conveying mechanism is used for the circulation between dress roller station, washing station, Drying station of above-mentioned roller clamping device is carried, driven sprocket 12, loop chain 13,14 and loop chain stretching pulley 15 that it comprises motor 11, is driven by motor 11.Wherein, motor 11 is by being with 16 to drive driven sprockets 12 rotations synchronously, and driven sprocket 12 drives mobile that loop chain 13 and loop chain 14 do to move in circles under the cooperation of loop chain stretching pulley 15.The left Connection Block 8 of above-mentioned a plurality of roller clamping devices and right Connection Block 9 are separately fixed on loop chain 13 and the loop chain 14 and same thereupon moved further, thus realization is carried a plurality of roller clamping devices between different station purpose.
Referring to Fig. 3, when being used to clean, described roller chuck free-wheeling system drives each the roller chuck rotation that is positioned on the washing station, it comprises motor 17, auxiliary driving chain 18, secondary chain stretching pulley 19, when the roller clamping device moves to washing station, drive sprocket 10 and auxiliary driving chain 18 are nibbled and are incorporated in its drive rotation down, and then drive the roller 20 generation rotations that are clamped on the roller chuck by left side folder axle 5 and right side folder axle 7.
Referring to Fig. 4 and Fig. 5, when being used to clean, the rotary broom free-wheeling system drives rotary broom 21 rotations, and rotary broom 21 adopts general hair wheel tube to constitute, and it can contact with roller 20 surfaces.The rotary broom free-wheeling system comprises motor 22, synchronous belt 23 and synchronous belt tensioner pulley 24, and an end of rotary broom 21 is fixed with the synchronizing wheel 25 that cooperates with synchronous belt 23.
Referring to Fig. 4, described wiper mechanism comprises five series cylinders brush 21, and they can carry out reverse round brush to five roller 20 surfaces simultaneously and clean.Every series cylinder is brushed 21 belows one group of cleaning fluid packing groove 26, is loaded with isopropyl alcohol in the first three groups cleaning fluid packing groove 26 from left to right, and the back is loaded with deionized water in two groups.Rotary broom 21 and roller 20 switched in opposite, simultaneously, every series cylinder is brushed 21 tops a cleaning fluid spray groove 27, has mouth spray 28 on the cleaning fluid spray groove 27.Isopropyl alcohol or deionized water in the cleaning fluid spray groove 27 carry out circulating filtration respectively, wherein, the isopropyl alcohol packing groove is transported to cleaning fluid spray groove 27 after utilizing the silicone tube peristaltic pump of acid-alkali-corrosive-resisting that isopropyl alcohol is passed through the twice filtration unit, directly sprays to roller 20 surfaces and rotary broom 21 surfaces to be cleaned again; The deionized water packing groove then is transported to cleaning fluid spray groove 27 with deionized water through behind the filtration unit by booster water pump, and direct again washing roll 20 and rotary broom 21 surfaces are also flowed back in the packing groove.
The drying that drier comprises the high pressure blow-gas device that is used to dry up roller surfaces and drives each the roller chuck rotation that is positioned at Drying station when blowing is from rotary driving device, and high pressure blow-gas device and drying are controlled by control module from rotary driving device.In the high pressure blow-gas device, mainly comprised and to have realized that the high pressure gas that swings chews; Drying has mainly comprised drive motor from rotary driving device.When the roller clamping device moved to Drying station, drive motor was by drive sprocket 10 engagements of drive disk assembly and roller clamping device, and by its drive roller 20 generation rotations, the high pressure gas that swings is simultaneously chewed pair of rollers 20 surfaces and dried up.
In the automatic Machine for cleaning inking roller of said structure, roller is placed on the machine by spring chuck, machine adopts roller chain that roller is sent to washing station, at washing station, roller produces rotation by drive mechanism, utilize five groups with the rotary broom of its relative reverse rotation it to be carried out Rapid Cleaning simultaneously, cleaning process divides three groups of isopropyl alcohols and two groups of deionized waters to clean, and enters Drying station after the cleaning and chews by the gas of swing and utilize gases at high pressure that roller is dried up.Owing to adopted the round-robin conveying mechanism, can only roller to be cleaned be installed and unload cleaning roller at dress roller station by a people, make operation continuously.The complete machine everything carries out under the PLC Controlled by Programmable Controller automatically, to realize the action request of overall process.And scavenging period, cleaning rotating speed etc. also can be adjusted voluntarily according to technological requirement.
Claims (9)
1, automatic Machine for cleaning inking roller comprises
One frame and control module;
One is controlled by the loop chain conveying mechanism of described control module, is fixed on a plurality of roller clamping devices on the loop chain conveying mechanism loop chain, each roller clamping device successively through dress roller station, be provided with the washing station of wiper mechanism and be provided with the Drying station of drier;
It is characterized in that:
Each roller clamping device comprises and is used for clamping roller, an end axial restraint and the axially movable roller chuck of the other end;
Described wiper mechanism comprises cleaning fluid feeding mechanism and a plurality of rotary brooms that contact with roller surfaces, one drives the roller chuck free-wheeling system of the described roller chuck rotation that is positioned at each roller clamping device on the washing station, and one drives the rotary broom free-wheeling system of described a plurality of rotary broom rotations.
2, according to the described automatic Machine for cleaning inking roller of claim 1, it is characterized in that:
Described cleaning fluid feeding mechanism comprises cleaning fluid packing groove that is positioned at described rotary broom below and the cleaning fluid spray groove that is positioned at the rotary broom top;
Described cleaning fluid spray groove is connected with the cleaning fluid packing groove with the cleaning fluid conveying pipeline road by filtration unit, pump;
Has mouth spray on the described cleaning fluid spray groove.
3, according to the described automatic Machine for cleaning inking roller of claim 2, it is characterized in that:
Described cleaning fluid packing groove comprises
Be positioned at three groups of isopropyl alcohol packing grooves of upstream and be positioned at two groups of deionized water packing grooves in downstream;
Pump between isopropyl alcohol packing groove and the cleaning fluid spray groove is a peristaltic pump;
Pump between deionized water packing groove and the cleaning fluid spray groove is a booster water pump.
4, according to each described automatic Machine for cleaning inking roller of claim 1 to 3, it is characterized in that:
Described rotary broom is a hair wheel tube.
5, according to the described automatic Machine for cleaning inking roller of claim 1, it is characterized in that:
Described drier comprises
Be used to dry up the high pressure blow-gas device of roller surfaces;
Drive the drying of each the roller chuck rotation that is positioned at Drying station during air blowing from rotary driving device;
Described high pressure blow-gas device and drying are controlled by described control module from rotary driving device.
6, according to the described automatic Machine for cleaning inking roller of claim 1, it is characterized in that:
Driven sprocket, a pair of loop chain and loop chain stretching pulley that described loop chain conveying mechanism comprises motor (11), driven by motor (11);
Described roller clamping device is fixed on the described a pair of loop chain by the Connection Block at its two ends.
7, according to the described automatic Machine for cleaning inking roller of claim 1, it is characterized in that:
Described roller chuck free-wheeling system comprises motor (17), auxiliary driving chain, secondary chain stretching pulley;
One end of described roller clamping device is fixed with the drive sprocket that is engaged in described auxiliary driving chain when cleaning.
8, according to the described automatic Machine for cleaning inking roller of claim 1, it is characterized in that:
Described rotary broom free-wheeling system comprises motor (22), synchronous belt and synchronous belt tensioner pulley;
One end of described rotary broom is fixed with the synchronizing wheel that cooperates with described synchronous belt.
9, according to the described automatic Machine for cleaning inking roller of claim 1, it is characterized in that:
Described control module is the PLC Programmable Logic Controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200584249U2007200584249U CN201097128Y (en) | 2007-10-13 | 2007-10-13 | Automatic milling roller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200584249U2007200584249U CN201097128Y (en) | 2007-10-13 | 2007-10-13 | Automatic milling roller |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201097128Y true CN201097128Y (en) | 2008-08-06 |
Family
ID=39924181
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007200584249U2007200584249U Expired - Fee Related CN201097128Y (en) | 2007-10-13 | 2007-10-13 | Automatic milling roller |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201097128Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110370801A (en) * | 2019-07-30 | 2019-10-25 | 广东启天自动化智能装备股份有限公司 | A kind of automatic cleaning, drying equipment of rubber roller |
| CN113815310A (en) * | 2021-08-06 | 2021-12-21 | 河南桐裕印务有限公司 | Cleaning device for rubber roller of printing machine |
-
2007
- 2007-10-13 CN CNU2007200584249U2007200584249U patent/CN201097128Y/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110370801A (en) * | 2019-07-30 | 2019-10-25 | 广东启天自动化智能装备股份有限公司 | A kind of automatic cleaning, drying equipment of rubber roller |
| CN113815310A (en) * | 2021-08-06 | 2021-12-21 | 河南桐裕印务有限公司 | Cleaning device for rubber roller of printing machine |
| CN113815310B (en) * | 2021-08-06 | 2023-01-31 | 河南桐裕印务有限公司 | Cleaning device for rubber roller of printing machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20080806 Termination date: 20121013 |