The utility model content
This electronic calibration impact table is characterized in that: contain the stage body of being made up of impact anvil 1, piezoelectric element 2, damper 3, pretension screw 4, emission end cap 5, absorber 6,7, reception end cap 8 and form with the driver 9 that is connected with the piezoelectric element of stage body; The A end of piezoelectric element 2 direct contact impact anvils wherein, damper 3 abuts against the other end of piezoelectric element; Absorber 6 is close to transmitting terminal A end, compress and touch by emission end cap 5, emission end cap 5 then is fixed on the transmitting terminal periphery that impacts anvil 1 by screw thread, and is fixed on the emission end cap 5 and is pressed on the damper 3 by the pretension screw 4 with pressuring action and corrective action pretightning force; Shock wave can be returned the A end by impacting anvil 1 its table top of arrival B end back reflection, reflex to the interference that B end produced then again and the absorber of establishing 7 installed near table top B end, and by receiving that end cap 8 compresses and affixed by screw thread again with the receiving end circumference that impacts anvil 1, the anode of described driver 9 outputs is connected the positive ending grounding of piezoelectric element 2 with the negative terminal of piezoelectric element 2.
It is L that the transmitting terminal A of described impact anvil 1 holds the distance of table top B end, velocity of propagation/4 reflection wave frequencies of compressional wave in impacting the anvil material of the velocity of propagation of this length L=one-way transmission time compressional wave that impacts anvil in impacting the anvil material=(2n+1).
The flatness of the transmitting terminal table top A of described
impact anvil 1, the surface of contact of receiving end table top B 0.015 ~ 0.045, smooth finish exists
And the circumference that impacts
anvil 1 is the surface with diffuse reflecting power, and covering on its surface have absorption, the material of loss shock wave ability, impacting
anvil 1 simultaneously is provided with and cuts width is slightly larger than the mounting hole degree of depth in 0.1 ~ 0.2mm,
axial depth crack 10 vertically, table top is divided into fan-shaped with sensing tolerance equal portions, and filling is to prevent that the part of cutting from forming the glue of the high damping of the high Q value of tuning-fork type resonator system in crack; 12 of described sensors are located in the mounting hole of receiving end table top B.
Described and the flatness of impacting the face that absorber 6,7 that two receiving end table top A, the B of anvil closely contact contacts with impact anvil face A, B 0.015 ~ 0.045, smooth finish exists
, and between filling thin layer couplant silicone oil, and fastening with impact anvil receiving end circumference respectively by receiving
end cap 5,8 by screw thread, be no gap contact condition.
Described piezoelectric element 2 reaches odd number group piezoelectric elements 10%-70%, 2 every group that impact anvil 1 diameter by diameter and combines, and is combined into emitting module by piezoelectric element 2 and damper (3); Described piezoelectric element 28,2A, 21,22,2D, 2F and draw electric sheet 29,2B, 23,2C, 2E, 2G draw electric sheet 29,23,2E according to the order at mutual interval, by negative pole electricity-leading end on one side, positive pole draws electric sheet 2B, 2C, 2G stack to the rule on opposite one side, insert insulating sleeve 25 in the mesopore, the hole of passing spring washer 26 and insulating sleeve 25 with screw 27 is connected to the emitting module of six three groups of coupling block 24 compositions; All negative poles draw electric sheet 29,23,2E connects, and draw the positive pole that connects driving voltage by flexible cord 2H, all positive poles draw electric sheet 2B, 2C, 2G connect, and realize being connected to damper 3, coupling block 24 and impacting anvil 1, and receive the negative pole or the ground wire GND of driving voltage by flexible cord 2I.
If save piezoelectric element and draw electric sheet 28,29,2A, 2B, 2C, 2D, 2E, 2F, 2G and then constitute two one group emitting module.
Described driver 9 contains voltage generator 91 and frequency controller 92, described voltage generator 91 links to each other from signal input part UI to ground wire GND with control voltage signal from computing machine DA converter, frequency controller 92 also receives the frequency signal FI from the Transistor-Transistor Logic level of opertaing devices such as computing machine, handle through frequency controller 92, output voltage amplitude approximates control voltage VF1, frequency equals FI, has precipitous saltus step forward position, the undersuing on certain width and edge, gradual back is received the 2H end of piezoelectric element 2, and ground wire GND then receives the earth terminal 2I of piezoelectric element 2.
Described voltage generator 91 contains working power V
1, high-voltage power supply V
2, amplifier OP
1, triode T
1, T
2, diode D
1, resistor R
1-R
8, capacitor C
1, meeting GND from the signal ground of computing machine DA transducer, reference voltage signal inserts the resistor R of voltage generator 91 from signal input part UI
6An end, another termination amplifier OP of resistor
1Negative input end, this negative input end also passes through capacitor C in parallel
1Receive the output terminal of amplifier, working power V with resistor R 7
1Anode VDD receive amplifier OP
1Positive power source terminal, V
1Negativing ending grounding, amplifier OP
1Negativing ending grounding, amplifier OP
1Output signal also pass through resistor R
3Receive high voltage bearing triode T
2Base stage, triode T
1Emitter meet diode D
1Anode, D
1Negativing ending grounding GND, triode T
2Emitter also pass through resistor R
8Receive working power V
1Anode VDD, triode T
2Collector through protective resistance R
5Termination resistor R
4An end and the control utmost point of high voltage bearing VMOS triode T1, R
4The other end and triode T
1Drain electrode meet high-voltage power supply V
2Anode, V
2Negativing ending grounding GND, triode T
1Source electrode output control voltage VF
1, this VF
1Also pass through resistor R
1Resistor R with an end ground connection
2The series connection dividing potential drop is received amplifier OP with branch pressure voltage
1Positive input terminal.
Described frequency controller 92 contains triode T
3, resistor R
9, R
10, capacitor C
2, phase inverter U
2, with door U
3, control voltage VF
1Termination resistor R
9An end, R
9Another termination VMOS triode T
3Drain electrode, and the output drive signal is received the 2H end of piezoelectric element, T
3Source ground GND, and receive the 2I end of piezoelectric element, receive U from the frequency signal FI of the Transistor-Transistor Logic level of opertaing devices such as computing machine
2Input end and U
3One of input end, U
2Input end through resistor R
10Receive U
3Input end two, U
3Input end two also pass through capacitor C
2Ground connection GND, U
3The width of output process differential is about the above pulse of 10us and receives T
3The control utmost point.
The periphery of described impact anvil (1) is annular knurl face or the sandblast face with diffuse reflecting power.
Thisly be used for the shock testing machine that the impact detecting sensor is carried out shock calibration according to what above technical scheme proposed, its frequency of impact changes between from 10Hz to 1000Hz, the impact amplitude can change from 0.01g to 100g, because by taking the technical measures of physical construction and control circuit two aspects, make shock testing machine after selected amplitude, no matter whether frequency change, and its amplitude can be stablized constant, shock testing machine self is not impaired because of the impact damage of being sent, and has the shock resistance feature of long life.Output " table top " especially for send from the physical shock signal to the sensor that is calibrated has good conforming shock testing machine, makes the installation code sensor and compared the result of calibration by the school sensor accurately good.
Embodiment
Be further described below in conjunction with embodiment.
Embodiment 1:
For example: get the exponent number n=1 of utilization,
The transmission speed V=5200m/s of shock wave in impacting anvil,
The sensor resonance-characteristic frequency F that the shock testing machine reflection frequency need be avoided
0=20kHz, bandwidth B=4kHz (<=2D)
Then impact the length L=0.195m of anvil,
Reflection wave frequency F
1=13.33kHz.
1,2 rank of reflection frequency and the poor D=6.66kHz of characteristic frequency.Satisfy D>B/2.
Again for example, n=4, V=5200m/s, F
0=20kHz, B=4kHz;
Then impact the V/ (4F of the length L of anvil=(2n+1)
0)=0.585m.
Reflection wave frequency F
1=2F
0/ (2n+1)=4.444kHz.
The high order of frequency that characteristic frequency and reflection frequency are nearest poor:
D=F
0-nF1=2.222kHz, D=(n+1) F
1-F
0=2.222kHz satisfies D>B/2.
Fig. 2-1-1 ~ 2-2-3 is the derivation and the simulation analysis of the theoretical model of above-mentioned design formula.
If impacting the length of anvil is L=0.585m,
If hitting the transmission speed of ripple in impacting anvil is V=5200m/s,
If piezoelectric element 2 is FA=50kHz with the generalized resonance frequency of the emission resonator system that damper 3 and elasticity pretension screw 4 are formed,
If shock testing machine reflection frequency resonance frequency that need avoid, sensor is F
0=20kHz, bandwidth B
0=4kHz;
Impacting anvil is CA from transmitting terminal A end to the slippages that receiving end table top B end transmits the impact compressional wave, and impacting anvil is CB from the slippages that the B end impacts compressional wave to other end transmission.The system model of then setting up accompanying drawing 2 is as follows:
Shock wave from impacting anvil A end to the B end with from the B end to A end transmission delay time is:
TAB=TBA=L/V=0.585m/(5200m/s)=112.5us,
Select to equal time delay of chronotron UI TAB=TBA=L/V=112.5us in view of the above.
Shock wave is CA=0.9 from the loss that the A end is delivered to B,
0.9=CA=R2/R1=4.5k Ω/5k Ω is then arranged,
Shock wave is held the loss that is delivered to A from B, decays to CB=0.05 significantly owing to the effect of absorber 6,7,
0.05=CB=R2/R3=4.5k Ω/45k Ω is then arranged,
Shock wave is held the loss that is delivered to A from B, if the effect of absorber 6,7 has only CB=0.5,
CB=0.5=R2/R3=4.5k Ω/9k Ω is then arranged.
The second-order system resonator of emitting module is UA, is FA=50kHz according to its resonance frequency, calculates its time delay of TA=1/ (2 π FA)=3.183us, if its bandwidth B A=5kHz, then its quality factor QA=FA/BA=10, then damping ratio NA=1/ (2QA)=50m
Sensor second-order system resonator is UB, is F according to its resonance frequency
0=20kHz calculates its time delay of T
0=1/ (2 π F
0)=7.9577us establishes its bandwidth B
0=4kHz, then its quality factor Q
0=F
0/ B
0=5, damping ratio N then
0=1/ (2Q0)=100m.
Model and transport property such as Fig. 2 according to above-mentioned design.Surge waveform is the sudden change forward position, duration 20us, die-away time 40us, the impact signal of being launched with the emulation driver.
Fig. 2-1-1 ~ 2-1-3 is the derivation and the emulation of the theoretical model of CA=0.9CB=0.5, because the decay of absorber only 0.5, B holds at the VFB of 20kHz place unevenness degree 1.5dB, in the sensor in the scope of 20kHz bandwidth 4kHz VF
0Uneven degree 6.52dB, defective greater than 3dB.And last till 0.2ms for the response wave shape that 1kHz impacts, amplitude 1.66VPP, and added 2 reflection waves.
Fig. 2-2-1 ~ 2-2-3 is the derivation and the emulation of the theoretical model of CA=0.9CB=0.1, owing to only on 0.1 the basis, also have absorber decay 0.9, therefore in the decay of impacting anvil, B end is at the VFB of 20kHz place unevenness degree 0.26dB, in the sensor in the scope of 20kHz bandwidth 4kHz VF
0Uneven degree 0.81dB.Qualified less than 1dB.And the response wave shape that impacts for 1kHz lasts till 0.2ms.Amplitude 1.66VPP does not almost have reflection wave.
Therefore, strengthening the coupling of absorber 6,7 impact anvils and the damping vibration attenuation effect of shock wave is to improve the key of the frequency characteristic of this shock testing machine, stability.
The design consideration of above-mentioned second-order system is following formula:
A) the resonance frequency f of second-order system and its design parameter time delay t funtcional relationship:
f=1/(2πt)
B) relation of the Q value of second-order system and its design parameter damping ratio n:
Q=1/(2n)
C) the gain K of resonance peak:
K=20logQ
D) bandwidth B of peak value resonator:
B=f/Q
E) T die-away time of generalized resonance ripple:
T=1/(2B)=Q/(2f)
Described a kind of electronic calibration impact table in order to add the coupling effect of thump anvil to absorber, the transmitting terminal table top A that impacts anvil 1, the surface of contact of receiving end table top B, is processed into flatness 0.015 ~ 0.045, and smooth finish exists
, planes that table top A, B can closely contacts with absorber 6,7 so that shock wave can be coupled into also portion's decay that is depleted within it of absorber 6,7 effectively; The circumference that impacts anvil 1 is processed into the surface with diffuse reflecting power, for example annular knurl, sandblast; And apply material again with absorption, loss shock wave ability, as macromolecule resin material; To reduce remaining reflections affect; In order to prevent that reflection that uniform S (S 〉=2) the mounting hole face that individual sensor bored that is installed on the B end that impacts anvil 1 causes is transmitted to other sensor and causes interference, and according to the quantity S for preparing sensor installation, and cut the width crack (0.1 ~ 0.2mm) little, that axial depth is slightly larger than the mounting hole degree of depth of trying one's best vertically, table top is divided into the sector of S equal portions, and forms tuning-fork type high Q value resonator system and the glue of immersion high damping in crack for the part that prevents to cut.As accompanying drawing 3.
Described a kind of electronic calibration impact table reflects to reduce for the shock wave that guarantees table top can effectively be coupled in the absorber 7 and be absorbed the device decay, it is characterized in that:
1) use the acoustic speed of propagation high damping material close (for example to impact
anvil 1 and use the 45# steel with the absorber 7 that the receiving end table top B that impacts anvil closely contacts with the acoustic speed of propagation of impacting anvil, damper 7 uses spheroidal-graphite cast iron) make, except with above-mentioned S the through hole that the sensor mounting hole is corresponding, all the other with impact faces that anvil face B contacts all be processed into flatness 0.015 ~ 0.045, smooth finish exists
, can with impact the plane that anvil receiving end table top B closely contacts, and smear thin layer couplant (as silicone oil) and fill the microvoid that may exist between itself and the B end, with receive
end cap 8 by screw thread with impact fastening absorber 7 and the table top of making of anvil receiving end circumference and compress.
2) in like manner, use the acoustic speed of propagation high damping material close (for example to impact anvil 1 and use the 45# steel with the absorber 6 that the transmitting terminal A end that impacts anvil closely contacts with the acoustic speed of propagation of impacting anvil, damper 6 uses spheroidal-graphite cast iron) make, except the through hole corresponding with above-mentioned piezoelectric element 2 and damper 3 mounting holes and fairlead thereof, all the other with the face that impacts anvil transmitting terminal A end in contact all be processed into flatness 0.015 ~ 0.045 and smooth finish exist
, can with impact the plane that anvil transmitting terminal A end closely contact, and smear thin layer couplant (as silicone oil) fill its with the A end between the microvoid that may exist, emission end cap 5 by screw thread with impact that anvil transmitting terminal circumference is fastening to be held absorber 6 and A to compress.
Described a kind of electronic calibration impact table, for the dynamics that improves physical shock and reduce pressure for transmitting terminal B, reduce the voltage of excitation piezoelectric element (as piezoelectric ceramics etc.) and simplify the wiring of piezoelectric element, it is characterized in that using large tracts of land (its diameter reach impact anvil 1 diameter 10% ~ 70%), the piezoelectric element 2 of every group 2 odd number group piezoelectric element combination is combined into emitting module such as Fig. 4 with damper 3, piezoelectric element 28,2A, 21,22,2D, 2F with draw electric sheet 29,2B, 23,2C, 2E, 2G is according to 28,29,2A, 2B, 21,23,22,2C, 2D, 2E, 2F, the order of 2G and polarity shown in Figure 4 stack, wherein negative pole draws electric sheet 29,23, the electricity-leading end of 2E is on one side, positive pole draws electric sheet 2B, 2C, 2G is to opposite one side, insert insulating sleeve 25 in the mesopore, the hole of passing spring washer 26 and insulating sleeve 25 with screw 27 is connected to coupling block 24 and forms 63 groups emitting module, all negative poles draw electric sheet 29,23,2E connects, and draw the positive pole that connects driving voltage by flexible cord 2H, all positive poles draw electric sheet 2B, 2C, thereby 2G connects realization is connected to damper 3, coupling block 24 and impact anvil 1, and receive the negative pole or the ground wire GND of driving voltage by flexible cord 2I.If save piezoelectric element and draw electric sheet 28,29,2A, 2B, 2C, 2D, 2E, 2F, 2G and then constitute 21 group emitting module.
The degree of tightening of screw 27 only be in advance with piezoelectric element, draw electric sheet, damper, coupling block connects as one so that adjust each part and keep their right alignment, and this screw when the A end that impacts anvil 1 is afterburning just loses tightening force by damper 3 and this assembly at pretension screw 4; Only need apply more than 1/6 of driving voltage when using monolithic piezoelectric element when 63 groups scheme can realize producing identical shock stress, only need apply more than 1/2 of driving voltage when using monolithic piezoelectric element when 21 group scheme can realize producing identical shock stress; Above-mentioned piezoelectric element and the connected mode of drawing electric sheet can realize that the wiring, particularly 21 group scheme simplified most make only to be needed external application a slice is drawn electric sheet and will be drawn electric sheet and wiring and be reduced to minimum level for the influence of assembly frequency response etc.
The feature of described a kind of electronic calibration impact table is that also driver 9 contains voltage generator 91 and frequency controller 92, control voltage signal from computing machine DA converter inserts voltage generator 91 to ground wire GND from signal input part UI, and principle of work is that the voltage generator of classical series connection electronic regulator is controlled voltage VF according to certain amplification coefficient output
1, receive frequency controller 92, frequency controller 92 also receives the frequency signal FI from the Transistor-Transistor Logic level of opertaing devices such as computing machine, handles through frequency controller 92, and output voltage amplitude approximates control voltage VF
1, frequency equals the 2H end that undersuing FI, that have precipitous saltus step forward position, certain width and edge, gradual back is received piezoelectric element 2, ground wire GND then receives the earth terminal 2I of piezoelectric element 2.
Embodiment such as Fig. 5 of the driver 9 of described a kind of electronic calibration impact table, its feature is that also voltage generator 91 contains working power V
1, high-voltage power supply V
2, amplifier OP
1, triode T
1, T
2, diode D
1, resistor R
1-R
8, capacitor C
1, meeting GND from the signal ground of computing machine DA transducer, reference voltage signal is from an end of the resistor R 6 of signal input part UI access voltage generator 91, another termination amplifier OP of resistor
1Negative input end, this width of cloth input end also passes through capacitor C in parallel
1And resistor R
7Receive the output terminal of amplifier, working power V
1Anode VDD receive amplifier OP
1Positive power source terminal, V
1Negativing ending grounding, amplifier OP
1Negativing ending grounding, amplifier OP
1Output signal also pass through resistor R
3Receive high voltage bearing triode T
2Base stage, triode T
2Emitter meet diode D
1Anode, D
1Negativing ending grounding GND, triode T
2Emitter also pass through resistor R
8Receive working power V
1Anode VDD, triode T
2Collector through protective resistance R
5Termination resistor R
4An end and high voltage bearing VMOS triode T
1The control utmost point, R
4The other end and triode T
1Drain electrode meet high-voltage power supply V
2Anode, V
2Negativing ending grounding GND, triode T
1Source electrode output control voltage VF
1, this VF
1Also pass through resistor R
1Resistor R with an end ground connection
2The series connection dividing potential drop is received amplifier OP with branch pressure voltage
1Positive input terminal.Because sampling coefficient C=R
2/ (R
1+ R
2)=1/100, thus control amplification coefficient G=1/C=100, promptly with U
1During the control of=1V input voltage, the control voltage of the about 100V of output.
Embodiment 2:
According to embodiment Fig. 5 of the driver 9 of claim 1 and 5 described a kind of electronic calibration impact tables, its feature is that also frequency controller 92 contains triode T
3, resistor R
9, R
10, capacitor C
2, phase inverter U
2, with door U
3, control voltage VF
1Termination resistor R
9An end, R
9Another termination VMOS triode T
3Drain electrode, and the output drive signal is received the 2H end of piezoelectric element, T
3Source ground GND, and receive the 2I end of piezoelectric element, receive U from the frequency signal FI of the Transistor-Transistor Logic level of opertaing devices such as computing machine
2Input end and U
3One of input end, U
2Input end through resistor R
10Receive U
3Input end two, U
3Input end two also pass through capacitor C
2Ground connection GND, U
3The width of output process differential is about the above pulse of 10us and receives T
3The control utmost point.So that circuit output have the control voltage level, negative pulse width be 10us above, frequency equals the driving pulse of FI incoming frequency, de-energisation piezoelectric element.
Simulation analysis circuit such as Fig. 6 of Fig. 5 driver.
Fig. 6-the 1st wherein, the artificial circuit of driver, Fig. 6-the 2nd, the output of driver when reference voltage and frequency signal change, Fig. 6-the 3rd, the waveform when driver input Computer signal voltage 5V, output drive voltage 500V, excitation frequency 1000Hz.
As seen: during the signal voltage UI=50mV of computing machine output, the about 5V of the output voltage of VF1; During the signal voltage UI=5V of computing machine output, VF
1The about 500V of output voltage, and the high level of 2H output voltage is about 500V, and low level is about 0, computing machine has favorable linearity for the pulse voltage of driver output; This 5V input voltage is transformed to the FI=1000Hz frequency through U1, and control driver output frequency is the driving pulse of 1000Hz.
Fig. 7-the 1st, the associative simulation circuit diagram of driver and shock testing machine, among the figure, C3=10n is the equivalent condenser of piezoelectric element 2.R
9Be bleeder resistance, to compensate for T
1The in parallel bleeder resistance of source between leaking.Resistor R
8, R
12The time 1/500 voltage divider so that the dynamo-electric transition loss coefficient of simulation piezoelectric element and contrast with principles simulation (UA imports 1VPP).
Fig. 7-the 2nd, with the output of the simulation shock wave excitation shock testing machine that impacts width 20us 40us release time, its output amplitude reaches VF0=1.14vpp.
Fig. 7-the 3rd impacts the output amplitude VF0=0.75VPP that 20us/40us acts on shock testing machine with the defeated driver of the shock wave excitation shock testing machine of impact width 20us 40us release time of divider chain output.
This a kind of electronic calibration impact table in sum, owing to taked above technical scheme, therefore system reaches purpose of design: its frequency of impact changes between from 10Hz to 1000Hz, the impact amplitude can change from 0.01g to 100g, because by taking the technical measures of physical construction and control circuit two aspects, make shock testing machine after selected amplitude, no matter whether frequency change, its amplitude can be stablized constant, shock testing machine self is not impaired because of the impact damage of being sent, and has the shock resistance feature of long life.Especially for the output " table top " of sending the physical shock signal to the sensor that is calibrated, having has good conforming shock testing machine, make the installation code sensor and the result that compared, calibrate by the school sensor accurately good.