CN201080498Y - Flat-plate laser cladding composite alloy layer heater - Google Patents
Flat-plate laser cladding composite alloy layer heater Download PDFInfo
- Publication number
- CN201080498Y CN201080498Y CN 200720014818 CN200720014818U CN201080498Y CN 201080498 Y CN201080498 Y CN 201080498Y CN 200720014818 CN200720014818 CN 200720014818 CN 200720014818 U CN200720014818 U CN 200720014818U CN 201080498 Y CN201080498 Y CN 201080498Y
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- cover plate
- roller shutter
- controller
- shutter cover
- shutter
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Abstract
Disclosed is a flat-plate laser-cladded composite alloy layer surface heater, comprising a furnace body, shutter guideways and a heat-preserving shutter cover plate. The shutter guideways are arranged at the upper ends of both sides of the furnace body; the heat-preserving shutter cover plate is arranged in the shutter guideways. Both ends of the heat-preserving shutter cover plate are respectively fixed on twisting rollers connected with a synchronous motor; the synchronous motor is connected with a controller through a wire. A bench is arranged under the heat-preserving shutter cover plate and a heating belt is arranged under the bench and connected with the controller through a wire. Thermocouples are respectively arranged at the two ends of the furnace body and connected with the controller through an extension wire. The utility model ideally solves the problem of two different metals cladded together; as the laser head works evenly and thoroughly, the cladding quality is great. The utility model has the advantages of less heat loss, high efficiency, less power consumption, energy saving, hygiene and cleanness, and no pollution. The utility model is applicable for the industries of metallurgy and equipment repairing-building.
Description
Technical field
The utility model relates to well heater, concrete is adopts laser that the metallic substance of two kinds of different melting points is made the heating unit that gives of high-strength compound aspect, makes it to guarantee to do at a certain temperature the flat-plate laser cladding composite alloy layer heater of laser melting coating.
Background technology
Continuous development along with science and technology, the progressively expansion of emerging technology, laser industry processing constantly is dissolved in the new complete processing field, adopting new technology, in the time of novel method, original device and equipment have not satisfied the requirement to new processing object, high-strength compound layer such as metallurgy industry copper crucible surface in the continuous casting process flow process, former is to rely on import, present domestic employing coating method in the majority, this method has 2 disadvantages, and the one, the thickness of the copper metal layer of crystallizer is not accomplished to follow one's bent, and the 2nd, the intensity of crystallizer composite bed is not good enough, with the passing of time after is not " peeling ", is exactly very easily wearing and tearing.
This difficult problem of high-strength compound layer that good complete processing energy adequate solution copper crucible surface is not arranged at present as yet, develop rapidly along with laser technology, utilize the method for laser casting can conveniently solve the difficult problem of this technology, yet two kinds of different metals get up also to truly have difficulty because of the different foundings of fusing point.
Summary of the invention
The purpose of this utility model is at also not properly settling at present two kinds of different metals are difficult for founding because of the fusing point difference practical problems, preheat earlier and provide a kind of, workpiece utilizes laser to carry out the flat-plate laser cladding composite alloy layer heater of cladding down hot.
The technical scheme that adopts is:
Flat-plate laser cladding composite alloy layer heater comprises body of heater, roller shutter track, insulation roller shutter cover plate; The upper end of described body of heater both sides is provided with the roller shutter track, and insulation roller shutter cover plate is arranged in the roller shutter track, and the two ends of insulation roller shutter cover plate are corresponding respectively to be fixed on the winding wheel shaft at two ends.
Be provided with stand below the insulation roller shutter cover plate, be provided with the heating zone below the stand, the heating zone is connected with controller by lead.
Above-mentioned body of heater two ends are respectively arranged with thermopair, and thermopair is connected with the temperature control input end of controller by compensating lead wire.
The winding wheel shaft at above-mentioned two ends is connected with the shaft of two synchronous machines respectively, and the control end of synchronous machine is connected with controller by lead.
The utility model working routine:
At first body of heater is placed in the scope of activity of laser optical head, level up, connect external power, before the heated parts with the insulation roller shutter cover plate scrolling above the body of heater to an end, on stand, put the workpiece that will heat cladding, following power is that 25KW covers the belt heating piece, can do dynamic adjustment with the geometrical shape of workpiece, to be incubated the upper surface of the whole topped bodies of heater of roller shutter cover plate by controller, set working temperature, send electrically heated, for making the cladding better effects if, in the process of heating, thermopair is input to controller with the temperature signal that detects, and determines 2-3 to add thermal gradient in advance by the program of moving, promptly be heated to constant temperature for some time after the certain temperature, continue heating again, constant temperature is after being heated to specified temperature again, and at this moment laser head from one end to the other side moves the whole process of carrying out laser melting coating in the laser work district of insulation roller shutter cover plate.
The solution that the utility model is highly desirable this long-term insoluble difficult problem of two kinds of different metal cladding one, the two kinds of different metal desires of fusing point thermal conductivity that reach that " duration and degree of heating " of heating is just right melt states to be melted, automatically control the whole process of laser head cladding again by controller, very even, comprehensive because of laser head operation, the quality of cladding quite can be good, body of heater has insulation, and insulation roller shutter cover plate is arranged above, and insulation roller shutter cover plate can directly be followed the tracks of laser head and moves.Whole cladding process calorific loss is quite little, and it is complete to add the Controlling System performance, the utility model efficient height, and the constant temperature regulation and control, it is little to consume energy, save energy, sanitation and hygiene are without any pollution.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
Embodiment
Embodiment
Flat-plate laser cladding composite alloy layer heater comprises body of heater 1, roller shutter track 7, insulation roller shutter cover plate 6; Wall around the body of heater 1 is provided with insulating brick 9, the upper end, both sides of body of heater 1 is provided with roller shutter track 7, insulation roller shutter cover plate 6 is arranged in roller shutter track 7, be provided with laser work district 4 above the insulation roller shutter cover plate 6, laser head 5 is positioned at the top in laser work district 4, the two ends of insulation roller shutter cover plate 6 are corresponding respectively to be fixed on the winding wheel shaft 11 at two ends, and two ends are twined wheel shaft 11 and are connected with the shaft of two synchronous machines 2 respectively, and the control end of two synchronous machines 2 is connected with controller by lead.
Be provided with stand 8 below the insulation roller shutter cover plate 6, be provided with heating zone 10 below the stand 8, heating zone 10 is connected with controller by lead.
The two ends of body of heater 1 are respectively arranged with thermopair 3, and thermopair 3 is connected with the temperature control input end of controller by compensating lead wire.
Claims (3)
1. flat-plate laser cladding composite alloy layer heater comprises body of heater (1), roller shutter track (7), insulation roller shutter cover plate (6); It is characterized in that:
The upper end, both sides of described body of heater (1) is provided with roller shutter track (7), insulation roller shutter cover plate (6) is arranged in roller shutter track (7), be provided with laser work district (4) above the insulation roller shutter cover plate (6), the two ends of insulation roller shutter cover plate (6) are corresponding respectively to be fixed on the winding wheel shaft (11) at two ends;
Be provided with stand (8) below the insulation roller shutter cover plate (6), be provided with heating zone (10) below the stand (8), heating zone (10) are connected with controller by lead.
2. flat-plate laser cladding composite alloy layer heater according to claim 1 is characterized in that: the two ends of above-mentioned body of heater (1) are respectively arranged with thermopair (3), and thermopair (3) is connected with the temperature control input end of controller by compensating lead wire.
3. flat-plate laser cladding composite alloy layer heater according to claim 1, it is characterized in that: the winding wheel shaft at above-mentioned two ends is connected with the shaft of two synchronous machines (2) respectively, and the control end of synchronous machine (2) is connected with controller by lead.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200720014818 CN201080498Y (en) | 2007-09-28 | 2007-09-28 | Flat-plate laser cladding composite alloy layer heater |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200720014818 CN201080498Y (en) | 2007-09-28 | 2007-09-28 | Flat-plate laser cladding composite alloy layer heater |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201080498Y true CN201080498Y (en) | 2008-07-02 |
Family
ID=39614175
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200720014818 Expired - Lifetime CN201080498Y (en) | 2007-09-28 | 2007-09-28 | Flat-plate laser cladding composite alloy layer heater |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201080498Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101397660B (en) * | 2007-09-28 | 2011-03-02 | 沈阳大陆激光成套设备有限公司 | Flat-plate laser cladding composite alloy layer heater |
| CN104819904A (en) * | 2015-01-14 | 2015-08-05 | 南京航空航天大学 | Quantitative evaluation method for laser cladding remanufacturing product heat injury feature |
-
2007
- 2007-09-28 CN CN 200720014818 patent/CN201080498Y/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101397660B (en) * | 2007-09-28 | 2011-03-02 | 沈阳大陆激光成套设备有限公司 | Flat-plate laser cladding composite alloy layer heater |
| CN104819904A (en) * | 2015-01-14 | 2015-08-05 | 南京航空航天大学 | Quantitative evaluation method for laser cladding remanufacturing product heat injury feature |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20080702 Effective date of abandoning: 20070928 |