Background technology
On typical flow production line in enormous quantities such as machined, for adapting to the installation positioning requirements of various dissimilar processing works, all kinds of frock clamps are of a great variety.Such frock clamp generally need be taken all factors into consideration many-sided factors such as clamping efficient, positioning accuracy, the distortion of workpiece morpheme.Wherein, effectively controlling the distortion of workpiece morpheme is the prerequisite of guaranteeing machining accuracy.Cause irregular characteristics according to aluminium alloy castings by thermal deformation, installation to such part in the prior art is located, be the technical scheme that adopts the location, clamps the supplemental support that additional labor adjusts mostly, with guarantee workpiece in process its morpheme Deformation control in the scope of permission.But the technical scheme of manually adjusting supplemental support is owing to labor strength is big, the extremely low batch requirement that is difficult to satisfy flow production line of efficient, so the clamping efficient of such clamping apparatus becomes the bottleneck that restricts streamline output in the prior art.
Therefore, develop and a kind ofly can adapt to aluminium alloy pallet class part characteristics, the positioning clamping device that has clamping efficient height, positioning accuracy is good and can overcomes the part deformation factor becomes those skilled in the art and expects the technical problem that solves for a long time.
The utility model content
Because the above-mentioned defective of prior art, technical problem to be solved in the utility model provides a kind of clamping efficient height, positioning accuracy is good and can overcome part the positioning clamping device irregular deformation characteristics, that be applicable to pallet class part.
For achieving the above object, the utility model provides a kind of pallet positioning clamping device, comprises a body and is arranged on the location of one on described body clamping device; Described body comprises an infrabasal plate and a upper substrate that is provided with at interval by a plurality of support vertical shafts; Described positioning clamping device comprises a main positioner and is fixedly installed on the tight cylinder of a main folder on the described infrabasal plate, also comprises the main hold down gag with the tight cylinder interlock of described main folder; Also comprise at least one multiple spot auxiliary support apparatus and at least one auxiliary clamping device; Described multiple spot auxiliary support apparatus comprises a supplemental support cylinder that is arranged on the described infrabasal plate and a plurality of nails that lead by described upper substrate, and described a plurality of nails are arranged on the described supplemental support cylinder by linkage; Described auxiliary clamping device comprises an auxiliary auxiliary pressing plate that compresses cylinder and connect by auxiliary connecting rod mechanism.
Preferably, the described linkage of described multiple spot auxiliary support apparatus comprises one-level connecting rod, one-level support column and is arranged on secondary connecting rod on the described one-level support column that described a plurality of nails are arranged on the described secondary connecting rod.
Preferably, described main positioner comprises that being fixedly installed on one on the described infrabasal plate by a plurality of location vertical shaft locatees substrate, is set with a main keeper on the substrate of described location.
Preferably, described main hold down gag compresses connecting rod and the tight cylinder formation of described main folder interlock by one.
Preferably, also be set with at least one spline part on the described upper substrate.
Pallet class aluminium alloy castings positioning clamping device of the present utility model, owing to adopted specially designed multiple spot auxiliary support apparatus, and in conjunction with the auxiliary clamping device of adapted, overcome the shortcoming of the irregular deformation of aluminium alloy castings, make that part is kept having good positioning, the state of good processing stability in machining process, obtain the machining accuracy of designing requirement, have that clamping efficient height, positioning accuracy are good, the beneficial effect of supporting ﹠ stablizing.
Be described further below with reference to the technique effect of accompanying drawing, to understand the purpose of this utility model, feature and effect fully design of the present utility model, concrete structure and generation.
The specific embodiment
Be applied to a specific embodiment of washing machine pallet Milling Process as shown in Figure 1 and Figure 2 for the utility model.Pallet positioning clamping device in the present embodiment comprises a body 1 and is arranged on the location of one on the body 1 clamping device 2.Body 1 comprises a upper substrate 11, an infrabasal plate 12, two substrates by a plurality of support vertical shafts 13 between the upper and lower every setting.
Positioning clamping device 2 comprises that a main positioner 21 and is fixedly installed on the tight cylinder 22 of main folder on the infrabasal plate 12, also comprises the main hold down gag 23 with tight cylinder 22 interlocks of main folder.Main positioner 21 comprises that being fixedly installed on one on the infrabasal plate 12 by a plurality of location vertical shaft 211 locatees substrate 212, be set with a main keeper 213 on the substrate 212 of location, main keeper 213 is the horizontal location benchmark of workpiece 5 with the contact surface of location substrate 212.Main hold down gag 23 compresses connecting rod 231 by one and is aided with a compacting ring 232 and forms interlock with the tight cylinder 22 of main folder.
Special feature of the present utility model is that the pallet positioning clamping device also comprises a specially designed multiple spot auxiliary support apparatus.According to the needs of the different strong points in each specific embodiment, this multiple spot auxiliary support apparatus can be changed to 3 auxiliary support apparatus that principle is identical, structure similarly has three strong points or have 4 multiple variations such as auxiliary support apparatus of four strong points.In this specific embodiment, the needs according to 15 Milling Process points of washing machine pallet are provided with one group of 3 auxiliary support apparatus, three groups of 4 auxiliary support apparatus.
Figure 3 shows that among Fig. 2 along A to, 3 auxiliary support apparatus partial schematic sectional view.Figure 4 shows that among Fig. 2 along B to, 4 auxiliary support apparatus partial schematic sectional view.Both principles are identical, and structure is similar.Multiple spot auxiliary support apparatus 3 comprises that (nail is 3 to a plurality of the nails 32 that are arranged on the supplemental support cylinder 31 on the infrabasal plate 12 and lead by upper substrate 11 in 3 auxiliary support apparatus, a nail is 4 in 4 auxiliary support apparatus), a plurality of nails 32 are arranged on the supplemental support cylinder 31 by linkage 33.Linkage 33 comprises one-level connecting rod 331, one-level support column 332 and is arranged on secondary connecting rod 333 on the one-level support column 332 that a plurality of nails 32 are arranged on the secondary connecting rod 333.
For cooperating the support power of above-mentioned four groups of multiple spot auxiliary support apparatus 3, with each auxiliary support apparatus 3 corresponding position on also be respectively arranged with auxiliary clamping device 4.The structure of four groups of auxiliary clamping devices 4 identical (only illustrating one group among Fig. 1) comprises an auxiliary auxiliary pressing plate 43 that compresses cylinder 41 and be rotatably connected by auxiliary connecting rod mechanism 42 that is fixedly installed on upper substrate 11 downsides respectively.Auxiliary connecting rod mechanism 42 is a sliding pin structure, comprises being fixed on auxiliary compressing sliding pin 422 on 41 in the cylinder, being fixed on and compressing supporting seat 421 and fulcrum 423 on the upper substrate 11.
Also be set with a spline part 14 on the upper substrate 11, spline part 14 is a spline alignment pin.
The utility model is by relay, delay circuit control automatic sequence clamping process, and controls and adjust each thrust and support force by air pressure regulator.
The course of work of the present utility model is as follows: workpiece 5 is put into main keeper 213 on the main body 1, and be close to after firmly believing the position of spline part 14 relative workpiece 5, put into compacting ring 232 again, start button.The at first tight cylinder of main folder 22 work, cylinder axis moves down, and drives that to compress connecting rod 231 downward, and the draw that compacting ring 232 pressurizeds are close to bar 231 applies main clamping force to workpiece 5.This moment workpiece 5 datum level near the locating surface of clamping device, the central shaft of the centrally aligned master keeper 213 of workpiece 5, rotation direction is spacing by spline part 14.
Under the control of delay circuit, supplemental support cylinder 31 is started working afterwards.The cylinder axis of supplemental support cylinder 31 moves up and produces top power, jack-up one-level connecting rod 331, by one-level support column 332 roof pressure power is passed to secondary connecting rod 333 again, because the installation site of each nail 32 is the positions, hole by regulation on the upper substrate 11 on the secondary connecting rod 333, so each nail 32 can only move up and down, roof pressure power effect lower support nail 333 at secondary connecting rod 333 can be adjusted the actual height that moves up automatically, and is adjacent to mutually with the supporting surface of workpiece 5.One group of 3 auxiliary support apparatus and three groups of 4 auxiliary support apparatus have the periphery that 15 strong points act on workpiece 5.
Last auxiliary clamping device 4 work.After each support force put in place, auxiliary clamping cylinder 41 was started working.The cylinder axis of auxiliary clamping cylinder 41 moves up, and drives auxiliary connecting rod mechanism 42 upwards, under the effect that compresses supporting seat 421, and the periphery of auxiliary pressing plate 43 downward workpiece pressings 5.At this moment, workpiece 5 has realized being in fully stable state to be processed, and numerical control is milled and can be milled pin processing to workpiece 5.
After process is finished, only need press stop button, each cylinder acting in opposition, each clamping force and support force on the workpiece 5 withdraw from succession, and positioning clamping device restPoses.
The utility model is owing to adopted said structure, behind the work piece feeder, part to be processed center and axial height have been determined in main location, treat that reinforcing compresses after, the multiple spot supplemental support of periphery can be automatically enter the positioning supports point in succession with the nature of part to be processed.Then, can produce a clamping force in succession in the reaction direction of these strong points, stablize with the axial dimension of controlling peripheral a plurality of processing stands errorless, to satisfy the final size stability of Milling Process.
In sum, described in this specification is several preferred embodiment of the present utility model, and above embodiment is only unrestricted in order to the explanation the technical solution of the utility model.All technical staff in the art comply with design of the present utility model on the basis of existing technology by the available technical scheme of logical analysis, reasoning, or a limited experiment, all should be within claim protection domain of the present utility model.