CN201051093Y - A device for detecting steel plate damage based on fixed water pole impulse reflection - Google Patents
A device for detecting steel plate damage based on fixed water pole impulse reflection Download PDFInfo
- Publication number
- CN201051093Y CN201051093Y CNU200720090732XU CN200720090732U CN201051093Y CN 201051093 Y CN201051093 Y CN 201051093Y CN U200720090732X U CNU200720090732X U CN U200720090732XU CN 200720090732 U CN200720090732 U CN 200720090732U CN 201051093 Y CN201051093 Y CN 201051093Y
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- China
- Prior art keywords
- water
- slide block
- probe
- steel plate
- jacket
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 83
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 28
- 239000010959 steel Substances 0.000 title claims abstract description 28
- 239000000523 sample Substances 0.000 claims abstract description 29
- 238000001514 detection method Methods 0.000 claims abstract description 27
- 238000001028 reflection method Methods 0.000 claims abstract description 10
- 230000004888 barrier function Effects 0.000 claims description 13
- 238000006424 Flood reaction Methods 0.000 claims description 2
- 241001125877 Gobio gobio Species 0.000 claims 1
- 230000035945 sensitivity Effects 0.000 abstract description 2
- 239000012528 membrane Substances 0.000 abstract 2
- 238000000034 method Methods 0.000 description 4
- 238000002604 ultrasonography Methods 0.000 description 4
- 241001125879 Gobio Species 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000009659 non-destructive testing Methods 0.000 description 1
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- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
The utility model relates to a device which uses water column impulse reflection method for flaw detection on steel plates, which is characterized in that the device is composed of slide blocks with a hole on bottom, a water jacket fixed on the slide block and a probe fixed inside the water jacket, wherein the probe is fixed on the upper portion of the water jacket, the lower end port of the jacket is fixed with a membrane to seal the jacket into a seal chamber filled with water columns, the probe is wrapped and embedded by the water columns, and a probe wafer faces downwards, moreover, a water-in hole is arranged near the jacket on the slide block, and a water gap is arranged between the bottom of the membrane and the plane positioned at the lower end of the slide block. The utility model has high efficiency, accurate detection sensitivity and small blind area, and can avoid near field interference, reduce detection probe friction, and prolong the life time of the probe. The utility model is suitable for batch flaw detection with steel plate thickness between 40mm and 160mm.
Description
Technical field
The utility model relates to a kind of defect detection on ultrasonic basis of medium plate that is applicable to and hinders device with control, belongs to technical field of nondestructive testing.
Background technology
Existing steel plate inspection method is divided into by the ultrasound wave coupling scheme: single normal probe contact method and local water logging defectoscopy.The common problem that exists of these two kinds of methods is: labour intensity is big, high material consumption, and accuracy rate is low.Adopt single normal probe contact method to carry out dark triage and survey, 300 yuan of homemade probes can only detect several planks, and probe just is worn bad, the wearing and tearing especially severe.In addition, existing flaw detection mode inefficiency is influenced greatly by the surface of steel plate situation, during with lower steel plate, influenced by ultrasonic near field at carrying out flaw detection 160mm, and the blind area is bigger, and the flaw detection accuracy rate is low, probe serious wear, high material consumption.
The utility model content
The purpose of this utility model is to provide a kind of device of fixedly water column pulse reflection method flaw detection steel plate, so that the blind area of ultrasound wave in steel plate is as far as possible little, improves the flaw detection accuracy rate, and prolongs the serviceable life of probe.
To achieve these goals, the technical solution of the utility model has been to adopt a kind of device of fixedly water column pulse reflection method flaw detection steel plate, this device is by the slide block of bottom opening, water jacket and the interior probe of installing of water jacket fixing on the slide block constitute, described probe is fixed on the top of water jacket, water jacket lower port place is set with a slice barrier film and will be sealed into an enclosed cavity in the water jacket, be filled with water column in the enclosed cavity, water column floods probe wraps up in embedding, the probe wafer down, next door in water jacket on slide block is provided with water inlet, has one to cross water space between the bottom surface of described barrier film and the residing plane of the lower port of slide block.
Another next door in water jacket on the described slide block also is provided with a water delivering orifice.
Described water inlet, water delivering orifice are separately positioned on the left side and the right side of slide block upper surface.
Described barrier film is a plastic sheeting.
Be respectively arranged with a gudgeon on the left and right sides face of described slide block.
Adopt structure of the present utility model, on slide block, be fixed with a water jacket, probe is installed in the water jacket, probe is fixed on the top of water jacket, water jacket lower port place is set with a slice barrier film and will be sealed into an enclosed cavity in the water jacket, be filled with water column in the enclosed cavity, this water column is one section clean water column, and barrier film is kept apart water column in the water jacket and the water in the slide block; During detection, device button of the present utility model is placed on surface of steel plate to be detected, ultrasound wave passes between water column, barrier film and water jacket and the slide block moisture film that flows and enters into steel plate to be measured and carry out carrying out flaw detection, water inlet and water delivering orifice that the upper surface left and right sides of slide block is provided with have respectively guaranteed to form all the time between water jacket and the steel plate the mobile moisture film of a very thin cleaning; Structure of the present utility model makes and to remain one section fixing clean water column between probe wafer and the steel plate to be detected, make the waveform on the defectoscope screen show more directly perceived, for the second time and all be the echo of steel plate bottom surface for the third time between the ripples, just echo times changes the personnel's survey of being convenient to detect a flaw with steel plate thickness is different.Structure of the present utility model makes and has formed a cleaning, stable coupling water layer between probe and the steel plate, thereby makes the result of detection more accurate.The utility model flaw detection efficient height, flaw detection sensitivity is higher, has avoided the near field region interference, and the blind area is little, can effectively reduce the probe wearing and tearing, prolongs the serviceable life of probe.Device of the present utility model is specially adapted to the in enormous quantities carrying out flaw detection of steel plate thickness between 40mm～160mm.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
Embodiment
As shown in Figure 1, the device of fixedly water column pulse reflection method flaw detection steel plate of the present utility model is by the slide block 1 of bottom opening, water jacket 2 and the water jacket 2 interior probes of installing 3 fixing on the slide block 1 constitute, described probe 3 is fixed on the top of water jacket 2, water jacket 2 lower port places are set with a slice barrier film 9 and will be sealed into an enclosed cavity 5 in the water jacket, be filled with water column in the enclosed cavity 5, this water column is one section clean water column, barrier film is kept apart water column in the water jacket and the water in the slide block, water column will be popped one's head in and 3 be flooded and wrap up in embedding, probe wafer 4 down, on slide block 1, be respectively arranged with water inlet 7 and water delivering orifice 10 in the left and right sides of water jacket 2, have one to cross water space 6 between the residing plane of the lower port of the bottom surface of barrier film 9 and slide block 1, be respectively arranged with a gudgeon 8 on the left and right sides face of slide block 1, can haul on steel plate with a steel pipe and detect, alleviate flaw detection personnel's labour intensity, improved work efficiency.The film of present embodiment is the good plastic sheeting of entrant sound.
During detection, device button of the present utility model is placed on steel plate to be detected 11 surfaces, ultrasound wave passes between water column, barrier film 9 and water jacket 2 and the slide block 1 in the water jacket 2 mobile moisture film and enters into steel plate to be measured and carry out carrying out flaw detection.
It should be noted last that: above embodiment is the unrestricted the technical solution of the utility model in order to explanation only, although the utility model is had been described in detail with reference to the foregoing description, those of ordinary skill in the art is to be understood that: still can make amendment or be equal to replacement the utility model, and not breaking away from any modification or partial replacement of spirit and scope of the present utility model, it all should be encompassed in the middle of the claim scope of the present utility model.
Claims (5)
1. fixing device of water column pulse reflection method flaw detection steel plate, it is characterized in that: this device is made of the probe of installing in water jacket fixing on the slide block of bottom opening, the slide block and the water jacket, described probe is fixed on the top of water jacket, water jacket lower port place is set with a slice barrier film and will be sealed into an enclosed cavity in the water jacket, be filled with water column in the enclosed cavity, water column floods probe wraps up in embedding, the probe wafer down, next door in water jacket on slide block is provided with water inlet, has one to cross water space between the bottom surface of described barrier film and the residing plane of the lower port of slide block.
2. the device of fixedly water column pulse reflection method flaw detection steel plate according to claim 1 is characterized in that: another next door in water jacket on the described slide block also is provided with a water delivering orifice.
3. the device of fixedly water column pulse reflection method flaw detection steel plate according to claim 2, it is characterized in that: described water inlet, water delivering orifice are separately positioned on the left side and the right side of slide block upper surface.
4. according to the device of arbitrary described fixedly water column pulse reflection method flaw detection steel plate among the claim 1-3, it is characterized in that: described barrier film is a plastic sheeting.
5. the device of fixedly water column pulse reflection method flaw detection steel plate according to claim 4 is characterized in that: be respectively arranged with a gudgeon on the left and right sides face of described slide block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU200720090732XU CN201051093Y (en) | 2007-06-15 | 2007-06-15 | A device for detecting steel plate damage based on fixed water pole impulse reflection |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU200720090732XU CN201051093Y (en) | 2007-06-15 | 2007-06-15 | A device for detecting steel plate damage based on fixed water pole impulse reflection |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201051093Y true CN201051093Y (en) | 2008-04-23 |
Family
ID=39337586
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU200720090732XU Expired - Fee Related CN201051093Y (en) | 2007-06-15 | 2007-06-15 | A device for detecting steel plate damage based on fixed water pole impulse reflection |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201051093Y (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102955001A (en) * | 2011-08-25 | 2013-03-06 | 宝山钢铁股份有限公司 | Method and device for ultrasonic two-step coupling flaw detection of plate blank |
| CN106394603A (en) * | 2016-08-31 | 2017-02-15 | 成都主导科技有限责任公司 | Wheel and axle ultrasonic flaw detection device and method based on local water immersion |
| CN109799289A (en) * | 2019-03-07 | 2019-05-24 | 中钢集团西安重机有限公司 | It is a kind of suitable for large area or the failure detector of batch steel plate inspection |
-
2007
- 2007-06-15 CN CNU200720090732XU patent/CN201051093Y/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102955001A (en) * | 2011-08-25 | 2013-03-06 | 宝山钢铁股份有限公司 | Method and device for ultrasonic two-step coupling flaw detection of plate blank |
| CN106394603A (en) * | 2016-08-31 | 2017-02-15 | 成都主导科技有限责任公司 | Wheel and axle ultrasonic flaw detection device and method based on local water immersion |
| CN109799289A (en) * | 2019-03-07 | 2019-05-24 | 中钢集团西安重机有限公司 | It is a kind of suitable for large area or the failure detector of batch steel plate inspection |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20080423 Termination date: 20120615 |