Folding apparatus for safety air sac for main drive
Technical field
The utility model relates to a kind of manufacturing equipment that relates to safety device of vehicle, particularly a kind of folding apparatus for safety air sac for main drive.
Technical background
The outfit of the safety air bag of automobile has become at present the trend of automobile in the world, and oneself is defined as safety air bag the outfit of necessity of vehicle many developed countries.And in order to protect occupant's life security, increasing vehicle has been equipped with safety air bag.In the production process of safety air bag, relate to multiple manufacturing process and manufacturing equipment, from present stage domestic present production firm great majority still adopt the mode of production of manual folding bag, and the mode of production of manual folding bag in general production efficiency is lower, the required time of manual folding bag is generally: 180 seconds/part, the safety air bag conformability that adds the production of manual folding bag is relatively poor, artificial folding bag randomness is bigger, differ greatly between each product, productive costs is also higher, and safety air bag is to be related to the meet accident critical component of bump accident of automobile, the critical component that occupant's life security is played an important role, the reliability of safety air bag must absolutely be guaranteed, so the originating firm commercial city is developed new production technology and manufacturing equipment energetically, constantly to improve and the quality that improves safety air bag.
Summary of the invention
Goal of the invention of the present utility model is at the defective that exists in the prior art, and the utility model provides a kind of folding apparatus for safety air sac for main drive.The utility model mainly comprises: pedestal, press down parts, last pressure part, the pickup parts, clamping part, function unit, it is characterized in that described pedestal adopts framed structure, the middle part of pedestal is provided with a platen, last pressure part is installed in the bottom of platen, last pressure part is by last pressure cylinder, last pressure cylinder cylinder, mandrel, the mandrel cylinder, last pressure cylinder cylinder magnetic switch, mandrel cylinder magnetic switch is formed, last pressure cylinder cylinder is connected with last pressure cylinder, mandrel is installed in the pressure cylinder, the below of mandrel is connected with the mandrel cylinder, the top of mandrel and producer retainer offset, two mechanical types were spacing about last pressure cylinder cylinder was provided with, mandrel is provided with vacuum holes, vacuum holes is connected with vacuumizing device, last pressure part is provided with and is used to the stationary scanner that scans the airbag bar code and be used to confirm the frock position, stationary scanner is connected with the type slug decoding apparatus by line, last pressure cylinder cylinder is provided with one group two and goes up pressure cylinder cylinder magnetic switch, the mandrel cylinder is provided with one group two mandrel cylinder magnetic switch, press down parts and be installed in the top of platen, press down parts by following pressure cylinder, following pressure cylinder cylinder, press down profiling pressure head cylinder, press down profiling pressure head pipe link, press down the profiling pressure head, following pressure cylinder cylinder magnetic switch, pressing down profiling pressure head cylinder magnetic switch forms, following pressure cylinder cylinder is connected with following pressure cylinder, pressing down profiling pressure head cylinder is connected with the top that presses down profiling pressure head pipe link, the bottom that presses down profiling pressure head pipe link with press down the profiling pressure head and be connected, press down the profiling pressure head and be arranged at down the below of pressure cylinder, following pressure cylinder cylinder is provided with one group two following pressure cylinder cylinder magnetic switch, pressing down profiling pressure head cylinder is provided with one group two and presses down profiling pressure head cylinder magnetic switch, press down profiling pressure head and left and right sides locating piece by the setting of safety air bag profile are one group of mould up and down, the operation pressure that presses down profiling pressure head and left and right sides locating piece is 5~7 crust barometric pressures, last pressure cylinder is one group of mould up and down with following pressure cylinder, last pressure cylinder is 5~7 crust barometric pressures with the operation pressure of following pressure cylinder, clamping part is installed in the centre of platen, clamping part is by left and right sides locating piece, clamp cylinder A, clamp jaw A, clamping cylinder A magnetic switch forms, left and right sides locating piece is fixed on the platen bottom, each locating piece is provided with the hole of two embed generator retainer bolts, about four holes on two locating pieces cooperate with four bolts of producer retainer, clamping cylinder A is connected with clamp jaw A, clamp cylinder A and be provided with one group two clamping cylinder magnetic switch, the pickup parts are installed on the rear portion of platen, the pickup parts are by lift cylinder, feeding cylinder, rotary cylinder, clamp cylinder B, the lift cylinder magnetic switch, the feeding cylinder magnetic switch, the rotary cylinder magnetic switch, clamping cylinder B magnetic switch forms, lift cylinder is installed on the rear portion crossbeam of framework, feeding cylinder is arranged on the lift cylinder, rotary cylinder, clamp cylinder B and be arranged at the feeding cylinder front portion, clamp cylinder B front end and be provided with clamp jaw B, lift cylinder is provided with one group of two lift cylinder magnetic switch, feeding cylinder is provided with one group of two feeding cylinder magnetic switch, rotary cylinder is provided with one group of two rotary cylinder magnetic switch, clamp cylinder B and be provided with one group two clamping cylinder B magnetic switch, the release-push that clamps cylinder B is set to foot-operated switch, the release circuit of rotary cylinder is connected with the grating control circuit, described function unit is a Programmable industrial, all magnetic switch as signal source all are connected with the input end of Programmable industrial, the mouth of Programmable industrial is connected with the air valve that all drive cylinder.The utility model has the advantages that machinery folding bag that adopt to go up dip mold, it is bigger to have overcome artificial folding bag randomness, and the homogeneity of product defect of bad has improved the reliability of safety air bag, has improved production efficiency, has reduced productive costs.
Description of drawings
Fig. 1 main TV structure scheme drawing of the present utility model;
Fig. 2 right TV structure scheme drawing of the present utility model;
Fig. 3 plan structure scheme drawing of the present utility model;
Fig. 4 presses down the parts structural representation;
Pressure part structural representation on Fig. 5;
The right TV structure scheme drawing of Fig. 6 pickup parts;
Fig. 7 pickup parts plan structure scheme drawing;
Fig. 8 clamping part plan structure scheme drawing.
1 framework among the figure, 2 press down parts, pressure cylinder under the 2-1, the next magnetic switch of pressure cylinder cylinder under the 2-2, pressure cylinder cylinder under the 2-3, the upper magnetic switch of pressure cylinder cylinder under the 2-4,2-5 presses down the upper magnetic switch of profiling pressure head cylinder, 2-6 presses down profiling pressure head cylinder, 2-7 presses down the next magnetic switch of profiling pressure head cylinder, 2-8 presses down profiling pressure head pipe link, 2-9 presses down the profiling pressure head, pressure part on 3, the last pressure cylinder cylinder of 3-1, the next magnetic switch of the last pressure cylinder cylinder of 3-2, the upper magnetic switch of the last pressure cylinder cylinder of 3-3, the last pressure cylinder of 3-4,3-5 vacuumizes the hole, the 3-6 mandrel, the upper magnetic switch of 3-7 mandrel cylinder, 3-8 mandrel cylinder, the next magnetic switch of 3-9 mandrel cylinder, 4 pickup parts, the 4-1 lift cylinder, the next magnetic switch of 4-2 lift cylinder, the upper magnetic switch of 4-3 lift cylinder, position magnetic switch behind the 4-4 feeding cylinder, the 4-5 feeding cylinder, 4-6 feeding cylinder anteposition magnetic switch, the 4-7 rotary cylinder, 4-8 clamps cylinder B, 4-9 clamps the upper magnetic switch of cylinder B, 4-10 clamps the next magnetic switch of cylinder B, 4-11 clamp jaw B, position, 4-12 rotary cylinder left side magnetic switch, the right position of 4-13 rotary cylinder magnetic switch, 5 clamping parts, 5-1 left and right sides locating piece, 5-2 clamps cylinder A, 5-3 clamps cylinder A anteposition magnetic switch, position magnetic switch behind the 5-4 clamping cylinder A, 5-5 left and right sides clamp jaw A, 6 platens, 7 gratings, 8 control panels, 9 foot-operated switchs.
The specific embodiment
Further specify embodiment of the present utility model below in conjunction with accompanying drawing:
Referring to Fig. 1, Fig. 2, Fig. 3, pedestal adopts aluminium section bar framework 1 structure, the middle part of pedestal is provided with a platen 6, press down parts 2 and be installed in the top of platen 6, last pressure part 3 is installed in the bottom of platen 6, pickup parts 4 are installed on the rear portion of platen 6, clamping part 5 is installed in the centre of platen 6, be in the below that presses down parts 2, the top of last pressure part 3, press down parts 2 by following pressure cylinder 2-1, following pressure cylinder cylinder 2-3, press down profiling pressure head cylinder 2-6, press down profiling pressure head pipe link 2-8, press down profiling pressure head 2-9, following pressure cylinder cylinder magnetic switch 2-2,2-4, press down profiling pressure head cylinder magnetic switch 2-5,2-7 forms, following pressure cylinder cylinder 2-3 is connected with following pressure cylinder 2-1, pressing down profiling pressure head cylinder 2-6 is connected with the top that presses down profiling pressure head pipe link 2-8, the bottom that presses down profiling pressure head pipe link 2-8 with press down profiling pressure head 2-9 and be connected, press down profiling pressure head 2-9 and be arranged at down the below of pressure cylinder 2-1, following pressure cylinder cylinder 2-3 is provided with down the upper magnetic switch 2-4 of pressure cylinder cylinder and reaches the next magnetic switch 2-2 of pressure cylinder cylinder down, press down profiling pressure head cylinder 2-6 and be provided with and press down the upper magnetic switch 2-5 of profiling pressure head cylinder and press down the next magnetic switch 2-7 of profiling pressure head cylinder, referring to Fig. 4.Last pressure part 3 is by last pressure cylinder 3-4, last pressure cylinder cylinder 3-1, mandrel 3-6, mandrel cylinder 3-8, last pressure cylinder cylinder magnetic switch 3-2,3-3, mandrel cylinder magnetic switch 3-7,3-9 forms, last pressure cylinder cylinder 3-1 is connected with last pressure cylinder 3-4, mandrel 3-6 is installed in the pressure cylinder 3-4, the below of mandrel 3-6 is connected with mandrel cylinder 3-8, the top of mandrel 3-6 and producer retainer offset, pressing down profiling pressure head 2-9 and left and right sides locating piece 5-1 is one group of mould up and down, the operation pressure that presses down profiling pressure head 2-9 and left and right sides locating piece 5-1 is 5~7 crust barometric pressures, last pressure cylinder 3-4 and following pressure cylinder 2-1 are one group of mould up and down, last pressure cylinder 3-4 is 5~7 crust barometric pressures with the operation pressure of following pressure cylinder 2-1, two mechanical types were spacing about last pressure cylinder cylinder 3-1 was provided with, making airbag be 30 °~60 ° left and right sides umbrellas after being provided with of the mechanical type upper limit of last pressure cylinder cylinder 3-1 stretched out according to cylinder is as the criterion, the lower limit of last pressure cylinder cylinder 3-1 is according to surface height consistent be as the criterion of cylinder contraction back producer retainer with platen 6, mandrel 3-6 is provided with vacuum holes 3-5, vacuum holes 3-5 is connected with vacuumizing device, last pressure part 3 is provided with and is used to the stationary scanner that scans the airbag bar code and be used to confirm the frock position, stationary scanner is connected with the type slug decoding apparatus by line, last pressure cylinder cylinder 3-1 is provided with the next magnetic switch 3-2 of pressure cylinder cylinder, the upper magnetic switch 3-3 of last pressure cylinder cylinder is referring to Fig. 5.Clamping part 5 is by left and right sides locating piece 5-1, clamp cylinder A 5-2, clamp jaw A 5-5, clamp cylinder anteposition magnetic switch 5-3, position magnetic switch 5-4 forms after clamping cylinder, left and right sides locating piece 5-1 is fixed on platen 6 bottoms, each locating piece is provided with the hole of two embed generator retainer bolts, about four holes on two locating pieces cooperate with four bolts of producer retainer, allow four bolts on the producer retainer embed four holes, guarantee that the producer retainer mediates after airbag is folding, clamp jaw A5-5 clamps the producer retainer, prevent the displacement of device retainer, clamping cylinder A 5-2 is connected with clamp jaw A 5-5, clamp cylinder A 5-2 and be provided with clamping cylinder A anteposition magnetic switch 5-3, position magnetic switch 5-4 behind the clamping cylinder A is referring to Fig. 8.Pickup parts 4 are by lift cylinder 4-1, feeding cylinder 4-5, rotary cylinder 4-7, clamp cylinder B 4-8, the next magnetic switch 4-2 of lift cylinder, the upper magnetic switch lift cylinder of lift cylinder magnetic switch 4-3, position magnetic switch 4-4 behind the feeding cylinder, feeding cylinder anteposition magnetic switch 4-6, rotary cylinder left side position magnetic switch 4-12, the right position of rotary cylinder magnetic switch 4-13, clamp the upper magnetic switch 4-9 of cylinder B, clamping the next magnetic switch 4-10 of cylinder B forms, lift cylinder 4-1 is installed on the rear portion crossbeam of framework 1, feeding cylinder 4-5 is arranged on the lift cylinder 4-1, rotary cylinder 4-7, clamp cylinder B 4-8 and be arranged at feeding cylinder 4-1 front portion, clamp cylinder B 4-8 front end and be provided with clamp jaw B 4-11, lift cylinder 4-1 is provided with the next magnetic switch 4-2 of lift cylinder, the upper magnetic switch lift cylinder of lift cylinder magnetic switch 4-3, feeding cylinder 4-5 is provided with position magnetic switch 4-4 behind the feeding cylinder, feeding cylinder anteposition magnetic switch 4-6, rotary cylinder 4-7 is provided with rotary cylinder left side position magnetic switch 4-12, the right position of rotary cylinder magnetic switch 4-13, clamp cylinder B 4-8 and be provided with the upper magnetic switch 4-9 of clamping cylinder B, clamp the next magnetic switch 4-10 of cylinder B, referring to Fig. 6, Fig. 7.The release-push that clamps cylinder B 4-8 is set to foot-operated switch 9, the release circuit of rotary cylinder 4-7 is connected with grating 7 control circuits, function unit is a Programmable industrial, all magnetic switch as signal source all are connected with the input end of Programmable industrial, the mouth of Programmable industrial is connected with the air valve that all drive cylinder, control panel 8 adopts touch-screen, and display equipment work at present state and information have the function of manual control cylinder action during commissioning device.
The utility model can be changed following pressure cylinder, press down the profiling pressure head, go up pressure cylinder, mandrel, pickup parts, clamping part according to product design specification difference, realizes model change.
The operating procedure of folding apparatus for safety air sac for main drive:
1. the producer retainer (Retainer) with safety air bag buckles on the positioning tool of bag folding device.
2. the button on the start-up control panel 8 makes clamp jaw A 5-5 clamp the producer retainer, paves airbag by hand, and stationary scanner scanning airbag bar code is confirmed correct position.System is newly-generated, and prints barcode client automatically at this station.
3. the button on the start-up control panel 8 vacuumizes by the vacuum holes 3-5 on the mandrel 3-6.
4. go up pressure cylinder 3-4, mandrel 3-6 and withstand the airbag rising, control height by last pressure cylinder cylinder magnetic switch 3-2,3-3, mandrel cylinder magnetic switch 3-7,3-9.
5. by manual airbag is down made in order, guaranteed that airbag becomes umbrella shape.
6. the button on the start-up control panel 8, following pressure cylinder 2-1 descend and send energizing signal when running into down the next magnetic switch 2-2 of pressure cylinder cylinder.
7. press down after profiling pressure head cylinder 2-6 receives signal, press down profiling pressure head pipe link 2-8 toward pressing down, following pressure cylinder 2-1 descends when meeting left and right sides locating piece 5-1, presses down the profiling pressure head 2-9 bag of down calming the anger.
8. stop when airbag being pressed onto reference position, but still pressurize, inhale vacuum and stop.
9. press down profiling pressure head pipe link 2-8, following pressure cylinder cylinder 2-3 rises, and after putting in place on the following pressure cylinder 2-1, starts feeding cylinder 4-5, and clamp jaw B 4-11 stretches into the space and clamps airbag, and lift cylinder 4-1 starts rising, and clamp jaw B 4-11 is also to rising.
10. after clamp jaw B 4-11 went up to put in place, rotary cylinder 4-7 started, and made clamp jaw B 4-11 do 180 ° of upsets.
11. (DUSTCOVER) wraps airbag with infantees, takes off airbag from anchor clamps, tramples foot-operated switch clamp jaw B 4-11 is discharged, after the people left stop position, clamp jaw B 4-11 upset was got back to virgin state for 180 °, and bag module is moved to next station.