JP5399043B2 - Powder cosmetic molding apparatus and powder cosmetic molding method - Google Patents

Description

  The present invention relates to a powder cosmetic molding apparatus and a powder cosmetic molding method, and more specifically, various types of slurry cosmetics are filled in a bottomed pan serving as a cosmetic container, and the product is efficiently processed through a semi-finished product. The present invention relates to a powder cosmetic molding apparatus and a powder cosmetic molding method.

  A conventional method for filling and forming a slurry cosmetic is a flat surface in which a fixed amount of slurry cosmetic is filled from an upper nozzle into a bottomed pan (container), and a through hole for collecting a solvent that matches the inner surface of the bottomed pan is provided. The vacuum pad is lowered with an air cylinder to recover the solvent and compress the cosmetic.

  However, in such a method, since the air cylinder is used as the driving source, the lowering speed of the flat vacuum pad cannot be finely adjusted, and the solvent recovery rate in the slurry-like cosmetic during compression molding and the lowering of the flat vacuum pad Setting conditions such as speed were not determined, and it was difficult to set optimum conditions according to the prescription characteristics of the slurry-like cosmetic.

  For this reason, the solvent of the slurry-like cosmetic agent leaks and stains the upper surface and outer periphery of the bottomed pan, and the solvent cannot be efficiently recovered.As a result, this causes a defect such as product quality variation. There was a disadvantage that a large cost was required for the wiping operation of the dirty portion.

  In addition, since an air cylinder is used, numerical control is difficult, there is no memory function, and it takes a lot of time for skilled workers to determine the conditions each time. This also increases costs. Furthermore, traceability to the product was not possible.

  In Patent Document 1, when the cosmetic material in the container is pressed through the sheet material by lowering the cosmetic head of the press machine, the peripheral portion of the slurry-like cosmetic material in the sheet material is lowered by lowering the frame. There has been proposed a powder cosmetic manufacturing apparatus configured to press-press while preventing the slurry-like cosmetic from sticking out of the container.

However, the powder cosmetic manufacturing apparatus of Patent Document 1 also has a configuration in which the cosmetic head is driven by an actuator such as a hydraulic or pneumatic cylinder, and the lowering speed of the cosmetic head can be appropriately adjusted. It was difficult and it was difficult to prevent the disadvantage of container contamination due to the rising of the container when the cosmetic head was raised after the press.
JP 2007-63170 A

  The problem to be solved by the present invention is that the bottomed container is filled with a slurry-like cosmetic agent, and the high-quality product without container contamination is obtained by compressing and molding the solvent efficiently without contaminating the outer periphery of the container. There are no powder cosmetic molding apparatuses and molding methods that can obtain the above.

The present invention comprises a metal or resin bottomed medium dish filled with a slurry-like cosmetic agent in which a cosmetic powder is made into a slurry, and molded using a preforming apparatus and a finish molding apparatus, A powder cosmetic molding apparatus for obtaining a product, wherein the preforming device comprises a metal or resin bottomed pan placed on a holder, and a slurry cosmetic in which cosmetic powder is made into a slurry A plurality of solvent recovery holes that match the inner surface of the bottomed pan are provided on the lower side of the mounting base that has filling means for filling the bottomed pan in a mountain shape and a hole for a joint that communicates with the suction source. A concave vacuum pad for use in a preforming apparatus having a press-contacting portion having a concave shape facing the slurry-like cosmetic agent and having an outer shape capable of entering the opening of the bottomed pan, and the press-contacting The part is inserted and the peripheral edge is pressed against the outer periphery of the bottomed pan A stripper mechanism having a stripper plate provided with a hole and a spring mechanism for urging the stripper plate downward, and the bottom of the concave vacuum pad and the stripper plate is bottomed in a two-stage motion. A preforming molding unit disposed above the holder that is capable of contacting and detaching from the dish and the filled slurry cosmetic; and a retreat position and a molding position of the molding unit with respect to the bottomed middle dish. A vertical drive mechanism that drives up and down, and a cosmetic restraint member made of paper, cloth, or non-woven fabric interposed between the stripper plate, the bottomed pan, and the filled slurry cosmetic are fed and wound. A bottomed middle dish using the concave vacuum pad, and a cosmetic restraint member feeding / winding mechanism configured to be removable During the compression molding of the slurry-like cosmetic agent, the cosmetic restraining member is pressed against the outer periphery of the bottomed pan in the two-stage motion of the molding unit, and then the concave vacuum pad is pressed against the outer periphery of the bottomed inner dish. The slurry-like cosmetic agent is compression-molded into a convex shape while preventing leakage, and after completion of compression molding , the concave vacuum pad is first removed, and then the cosmetic-restraining member is released, and the solvent that protrudes from the solvent recovery conduction port is a suction source. It is configured to collect the solvent without causing the cosmetic agent to leak and to stain the upper surface / outer periphery of the bottomed pan, and to prevent the lift of the bottomed pan to obtain a semi-finished product. In place of the concave vacuum pad in the molding unit of the preforming device, a plurality of solvent recovery conduction ports that match the inner surface of the bottomed inner dish are provided, and the surface facing the slurry-like cosmetic agent is a plane with an identification mark. A flat vacuum pad used in a finish molding machine that has a press-contact part that has an outer shape that can enter the opening of the bottomed pan is used for finishing molding, and the other elements are the same as other elements of the molding unit of the preforming apparatus. A molding unit for finishing molding, a vertical drive mechanism unit that drives the molding unit up and down with respect to a bottomed middle pan over a retracted position and a molding position, the stripper plate, the bottomed middle pan, and a semi-finished product. A cosmetic restraint member feeding / winding mechanism configured to be able to feed and wind up a cosmetic restraint member made of any of paper, cloth, and nonwoven fabric interposed between the cosmetic and the plane. During compression molding of a cosmetic product that is a semi-finished product in a bottomed pan using a vacuum pad, makeup is applied to the outer periphery of the bottom pan using a two-stage motion of the molding unit. Flatly compression molding while pressing the restraining member is then pressed against the flat vacuum pad to prevent leakage of the cosmetic agent became semi-finished cosmetic agent, cosmetic agent bound is then above the plane vacuum pad after compression molding completion Remove the member, suck the solvent that protrudes from the solvent recovery passage through a suction source, collect the solvent without the cosmetic agent leaking and soiling the top and outer circumference of the bottomed pan, and lift the bottomed pan The main feature is that it is configured to prevent and commercialize.

According to the first aspect of the present invention, the bottomed middle dish is filled with the slurry-like cosmetic agent in the shape of a mountain from the upper part of the bottomed middle dish by the filling nozzle of the preforming device, and is formed by the concave vacuum pad in the molding unit. When the slurry-like cosmetic agent in the inside is compressed, the concave part used in the pre-forming apparatus that presses the cosmetic-restraining member on the outer periphery of the bottomed intermediate dish before the concave vacuum pad in the two-stage motion of the forming unit, and then performs the pre-forming. The slurry-like cosmetic agent is compression-molded into a convex shape while pressure-contacting the vacuum pad to prevent the leakage of the cosmetic agent, and after completion of the compression molding , the concave vacuum pad is first removed, and then the cosmetic-restraining member is released, and the solvent The semi-finished product in the bottomed pan with the flat vacuum pad used in the finish molding machine is obtained after the solvent protruding from the collection outlet is sucked by the suction source to obtain the semi-finished product. During compression molding of the cosmetic agent, the cosmetic restraint member is pressed against the outer periphery of the bottomed pan in front of the flat vacuum pad by the two-stage motion of the molding unit, and then the flat vacuum pad is pressed to prevent the cosmetic agent from leaking. At the same time, the semi-finished cosmetic agent is flatly compression-molded, and after completion of compression molding , the flat vacuum pad is removed first, and then the cosmetic-restraining member is removed, and the solvent that protrudes from the solvent recovery passage is sucked by the suction source. It is configured so that the cosmetic agent does not leak, the solvent is collected without contaminating the top and outer circumference of the bottomed pan, and the bottomed pan is prevented from lifting, and the high-quality cosmetic is compressed flat. It is possible to provide a powder cosmetic molding apparatus capable of obtaining a molded product.

  According to the second aspect of the invention, the same effect as that of the first aspect of the invention can be obtained, and the high-speed positioning control of the molding unit and the compression molding operation by the torque control are also executed. It is possible to provide a powder cosmetic molding apparatus capable of increasing the number of shots by shortening and preventing overshoot.

  According to the third aspect of the present invention, the same effect as that of the first aspect of the invention can be achieved, and when the load value is insufficient based on the load signal at the time of molding compression detected by the load detection unit, the molding stop control is performed. In addition, since the display unit displays the waveform of the load value at the time of molding compression, it is possible to provide a powder cosmetic molding apparatus that can prevent the occurrence of defective products.

According to the fourth aspect of the invention, the powder cosmetic molding apparatus according to the first aspect of the invention is used to form a slurry in the form of a mountain from the top of the bottomed pan using the filling nozzle of the preforming apparatus. At the time of filling cosmetics, compression molding of the slurry-like cosmetic in the bottomed pan with the concave vacuum pad in the molding unit, the outer circumference of the bottomed pan in front of the concave vacuum pad by the two-stage motion of the molding unit The process of compressing the slurry-like cosmetic into a convex shape while pressing the concave vacuum pad used in a preforming device for press-contacting the cosmetic restraining member to the preform and preventing the leakage of the cosmetic, and the completion of the compression molding obtained by releasing the cosmetic agent restraining member is then above the concave vacuum pads efficiently performed by a semi-product a step of sucking by the suction source solvent protruding from the solvent recovery conducting port after In addition, when compressing a cosmetic product that has become a semi-finished product in a bottomed pan with a flat vacuum pad used in the finish molding process, the bottom of the flat vacuum pad is placed before the flat vacuum pad by the two-stage motion of the molding unit. step of flat compression molded cosmetic agent became preventing while semifinished product leakage cosmetic agent restraining member pressed then pressed flat vacuum pad cosmetic agent Saragaishu, a flat vacuum pad after compression molding completion The process of removing the cosmetic restraint member first, and the process of sucking the solvent that protrudes from the solvent recovery conduction port with the suction source are performed efficiently so that the cosmetic does not leak and the upper and outer circumferences of the bottomed pan are not stained. It is possible to provide a method for molding a powder cosmetic that can collect a solvent and prevent the bottomed pan from being lifted to obtain a product in which a high-quality cosmetic is flatly compression-molded.

  According to the invention described in claim 5, since the same effect as that of the invention described in claim 4 is obtained, and the compression molding operation by the high-speed positioning control and torque control of the molding unit is also executed, the molding time can be reduced. It is possible to provide a method for forming a powder cosmetic that can increase the number of shots by shortening and can prevent overshoot.

  According to the sixth aspect of the invention, the same effect as that of the fifth aspect of the invention can be obtained, and if the load value is insufficient based on the load signal at the time of molding compression detected by the load detection unit, the molding stop control is performed. In addition, since the display unit is configured to display the waveform of the load value at the time of molding compression, it is possible to prevent the generation of defective products and provide a powder cosmetic molding method that is excellent in terms of quality control. it can.

According to the seventh aspect of the present invention, the slurry-like cosmetic agent is filled into the inside from the bottom hole of the bottomed middle dish by the bottom surface filling nozzle of the preforming apparatus, and the slurry in the bottomed middle dish by the flat vacuum pad is used. At the time of compression molding of the cosmetic agent, the cosmetic restraining member is pressed against the outer periphery of the bottomed pan in front of the flat vacuum pad by the two-step motion of the molding unit, and then the flat vacuum pad is pressed to prevent leakage of the cosmetic agent. The slurry-like cosmetic is compression-molded flat, and after completion of the compression molding , the flat vacuum pad is first removed, and then the cosmetic-restraining member is detached, and the solvent that protrudes from the solvent recovery conduction port is sucked by the suction source. After the semi-finished product is obtained, the two-stage molding of the molding unit is performed during compression molding of the cosmetic product that is the semi-finished product in the bottomed pan using the flat vacuum pad of the finish molding device. Before pressing the flat vacuum pad, press the cosmetic restraint member on the outer periphery of the bottomed pan and press the flat vacuum pad to prevent the cosmetic from leaking, and compress the flattened cosmetic into a flat product. Then, after the compression molding is completed , the flat vacuum pad is first removed, and then the cosmetic material restraining member is detached, and the solvent protruding from the solvent recovery conduction port is sucked by the suction source. Powder filling of the bottom filling method that collects the solvent without soiling the top and outer circumferences of the bottom pan and prevents the lift of the bottom pan to obtain a product in which a high-quality cosmetic is flatly molded. An apparatus for forming a material can be provided.

  According to the eighth aspect of the invention, the same effect as that of the seventh aspect of the invention can be obtained, and the high-speed positioning control of the molding unit and the compression molding operation by the torque control are also executed. It is possible to provide a bottom surface filling type powder cosmetic molding apparatus capable of increasing the number of shots by shortening and preventing overshoot.

  According to the ninth aspect of the invention, the same effect as that of the eighth aspect of the invention can be obtained, and when the load value is insufficient based on the load signal at the time of molding compression detected by the load detection unit, the molding stop control is performed. In addition, since the waveform of the load value at the time of molding compression is displayed on the display unit, it is possible to provide a bottom filling type powder cosmetic molding apparatus that can prevent the occurrence of defective products.

According to the invention of claim 10, using the powder cosmetic molding apparatus of the invention of claim 7, the bottom filling nozzle of the pre-molding apparatus causes the bottom of the bottomed pan to pass through the bottom hole to the inside. filling a slurry cosmetic agent, during compression molding of the slurry cosmetic agent in the bottom of the dish by a plane vacuum pad, cosmetic agent bottomed in the dish periphery before the plane vacuum pad in two stages motion of the forming unit Pressing the restraining member and then press-contacting the flat vacuum pad to prevent the cosmetic agent from leaking, and then compressing the slurry-like cosmetic agent into a flat shape. After completion of the compression molding , the flat vacuum pad is placed first, followed by the cosmetic restraining member. The semi-finished product can be obtained by efficiently performing the process of separating and efficiently sucking the solvent protruding from the solvent recovery conduction port by a suction source. At the time of compression molding of a cosmetic product that has become a semi-finished product in a bottomed pan using a Mompat, a cosmetic restraining member is pressed against the outer periphery of the bottomed pan in a two-step motion of the molding unit and then a flat vacuum A process of flatly compressing a cosmetic product that has become a semi-finished product while pressure-contacting the pad to prevent leakage of the cosmetic agent, a process of releasing the cosmetic restraining member after the flat vacuum pad first after completion of compression molding, a solvent Efficiently sucks the solvent that protrudes from the collection port through the suction source, recovers the solvent without damaging the top and outer circumference of the bottomed pan and prevents the cosmetic from leaking, and prevents the bottom pan from lifting Thus, it is possible to provide a method of molding a bottom-filled powder cosmetic that can obtain a product in which a high-quality cosmetic is compression-molded flat.

  According to the eleventh aspect of the invention, the same effect as the tenth aspect of the invention can be obtained, and the high speed positioning control of the molding unit and the compression molding operation by the torque control are also executed. It is possible to provide a molding method of the bottom filling method of the powder cosmetic that can increase the number of shots by shortening and can also prevent overshoot.

  According to the twelfth aspect of the invention, the same effect as that of the eleventh aspect of the invention can be obtained, and if the load value is insufficient based on the load signal at the time of molding compression detected by the load detection unit, the molding stop control is performed. In addition, since the display unit is configured to display the waveform of the load value at the time of molding compression, a molding method of the bottom filling type powder cosmetic that prevents the occurrence of defective products and is excellent in terms of quality control. Can be provided.

  The present invention is such that a bottomed container is filled with a slurry-like cosmetic agent, and a high-quality product without container contamination can be obtained by compression molding while efficiently recovering the solvent without staining the outer periphery of the container. The object of the present invention is to provide a powder cosmetic molding apparatus.

The present invention comprises a metal or resin bottomed medium dish filled with a slurry-like cosmetic agent in which a cosmetic powder is made into a slurry, and molded using a preforming apparatus and a finish molding apparatus, A powder cosmetic molding apparatus for obtaining a product, wherein the preforming device comprises a metal or resin bottomed pan placed on a holder, and a slurry cosmetic in which cosmetic powder is made into a slurry A plurality of solvent recovery holes that match the inner surface of the bottomed pan are provided on the lower side of the mounting base that has filling means for filling the bottomed pan in a mountain shape and a hole for a joint that communicates with the suction source. A concave vacuum pad for use in a preforming apparatus having a press-contacting portion having a concave shape facing the slurry-like cosmetic agent and having an outer shape capable of entering the opening of the bottomed pan, and the press-contacting The part is inserted and the peripheral edge is pressed against the outer periphery of the bottomed pan A stripper mechanism having a stripper plate provided with a hole and a spring mechanism for urging the stripper plate downward, and the bottom of the concave vacuum pad and the stripper plate is bottomed in a two-stage motion. A preforming molding unit disposed above the holder that is capable of contacting and detaching from the dish and the filled slurry cosmetic; and a retreat position and a molding position of the molding unit with respect to the bottomed middle dish. Servo motor that drives up and down, ball screw up and down drive unit, up and down drive mechanism unit equipped with a load detection unit that detects the load at the time of molding, between the stripper plate, bottomed pan and filled slurry cosmetic paper to be interposed, cloth, and configured to be-winding feeding the cosmetic restraining member consisting of either a nonwoven fabric makeup A constraining member paying-out / winding mechanism, and when the slurry-like cosmetic agent in the bottomed pan is compressed by the concave vacuum pad, the two-stage motion of the molding unit precedes the concave vacuum pad. A cosmetic restraint member is pressed against the outer periphery of the bottomed pan and then a concave vacuum pad is pressed to compress the slurry cosmetic into a convex shape while preventing leakage of the cosmetic. After completion of the compression molding , the concave vacuum is formed. Remove the cosmetic restraint member first after putting the pad, and suck the solvent that protrudes from the solvent recovery conduction port with a suction source to recover the solvent without leaking the cosmetic agent and without contaminating the upper and outer circumferences of the bottomed pan. The semi-finished product is obtained by preventing the bottomed pan from being lifted, and the finish molding device is arranged on the inner surface of the bottomed pan in place of the concave vacuum pad in the molding unit of the preforming device. A plurality of matching solvent recovery holes are provided, the surface facing the slurry-like cosmetic agent is a flat surface with an identification mark, and has a press-contact part that has an outer shape that can enter the opening of the bottomed pan. Using a flat vacuum pad used in the finish molding apparatus, the other is the same as the other elements of the molding unit of the preforming apparatus, a molding unit for finish molding, and a retraction position of the molding unit with respect to the bottomed pan Servo motor that drives up and down over the molding position, ball screw vertical drive unit, vertical drive mechanism with load detection unit that detects the load during molding, the stripper plate, bottomed pan and semi-finished cosmetic is to paper, cloth, cosmetic restraining member protruding and take-up mechanism which is configured to be & winding feeding the cosmetic restraining member consisting of either a nonwoven fabric interposed between the When the cosmetic agent which is a semi-finished product in the bottomed pan with the flat vacuum pad is compression-molded, the cosmetic agent is placed on the outer periphery of the bottom pan with the two-stage motion of the molding unit. The constraining member is pressed and then the flat vacuum pad is pressed to prevent the cosmetic agent from leaking, and the semi-finished cosmetic agent is flatly compression-molded. After the compression molding is completed , the flat vacuum pad is placed first and then the cosmetic agent is constrained. Remove the member, suck the solvent that protrudes from the solvent recovery passage through a suction source, collect the solvent without the cosmetic agent leaking and soiling the top and outer circumference of the bottomed pan, and lift the bottomed pan In addition, it is configured to set the lowering speed of the molding unit, the lowering switching position, the lowering time, and the compression torque at the time of compression in the preliminary molding apparatus and finish molding apparatus. The servo motor is controlled based on the setting data from the data input unit and the data input unit, and the descent drive by the high-speed positioning control from the retracted position of the molding unit to the position in contact with the cosmetic, from the position in contact with the cosmetic A molding control unit that performs low-speed compression molding using a set compression torque by torque control and performs molding stop control when the load value is insufficient based on a load signal at the time of molding compression detected by the load detection unit, and the load detection The above object is realized by a configuration having a display unit that displays a waveform of a load value at the time of molding compression based on a load signal at the time of molding compression detected by the unit.

  Hereinafter, a powder cosmetic molding apparatus and a powder cosmetic molding method according to an embodiment of the present invention will be described.

Example 1
A powder cosmetic molding apparatus and a powder cosmetic molding method according to an embodiment of the present invention will be described with reference to FIGS.

The powder cosmetic molding apparatus 1 according to the first embodiment includes a preforming apparatus 2A for preforming powder cosmetic as shown in FIG. 1, a finish molding apparatus 2B for performing finish molding shown in FIG. It has the shaping | molding control part 41 shown in FIG. 4 which performs shaping | molding control of 2A of preforming apparatuses, and the finishing shaping | molding apparatus 2B.

  As shown in FIGS. 1 and 3, the preforming apparatus 2 </ b> A includes a metal or resin bottomed middle dish (container) 3 disposed on a holder 4, for example, talc, mica, sericite, metal soap. And a filling pump 6 and a filling nozzle 7 for filling a slurry-like cosmetic agent 8 in which a cosmetic powder such as an inorganic pigment, an organic pigment, or a preservative is made into a slurry from the upper part of the bottomed pan 3. Filling means 5, molding unit 9 for pre-forming the slurry-like cosmetic agent 8 filled in the bottomed middle dish 3, and driving the molding unit up and down with respect to the bottomed middle dish over a retracted position and a molding position The up-and-down drive mechanism 10 that performs the above operation, the belt-shaped paper 38 interposed between the molding unit 9 and the bottomed inner tray 3, and the cosmetics restraining member 40 having a double structure of cloth (nonwoven fabric) 39 are fed out and taken up. Cosmetics restraint part configured as possible Has a protruding and take-up mechanism 11.

  The bottomed middle dish 3 is formed in, for example, a square shape with a bottom and an opening at the top and a bottom hole 3a provided at the center of the bottom. The presence or absence of the bottom hole 3a does not matter.

  The slurry-like cosmetic 8 is formed, for example, by dispersing and mixing a cosmetic powder with a solvent such as ethanol, isopropyl alcohol, isoparaffin, silicon, water, etc. to form a slurry.

  The molding unit 9 is provided on a side wall of the vacuum pad body 13 and a mounting base 14 having a mounting board 12 and a dish-shaped vacuum pad body 13 having an opening at the bottom disposed below the mounting board 12. A joint hole 15 communicating with a vacuum pump (not shown in FIG. 3) as a suction source, a concave vacuum pad 16 joined to a lower portion of the vacuum pad body 13, a lower portion of the mounting substrate 12, and And a stripper mechanism 17 disposed outside the vacuum pad body 13.

  The concave vacuum pad 16 has a peripheral portion fixed to the lower portion of the vacuum pad body 13 and a plurality of (for example, seven) solvent recovery conduction ports 16a that match the inner surface of the bottomed pan 3; The surface facing the slurry-like cosmetic agent 8 has a concave shape, and has a press contact portion 16b having an outer shape that can enter the opening of the bottomed pan 3.

  This press-contact part 16b is made into the shape which protrudes below convexly in the center part of the concave vacuum pad 16 itself. Each of the solvent recovery through holes 16a passes through the pressure contact portion 16b, has its upper end facing the closed space formed by the vacuum pad body 13, and has its lower end positioned on the bottomed pan 3 It faces the inner side.

  The stripper mechanism 17 is provided with a tapered hole 18a through which the pressure contact portion 16b is inserted and a peripheral edge is pressed against the outer periphery of the bottomed intermediate dish 3 and the bottomed intermediate dish 3 side is expanded. A flat stripper plate 18 and a spring mechanism 19 for biasing the stripper plate 18 downward are provided.

  The spring mechanism 19 includes an outer plate 20 that hangs down from the mounting substrate 12 and a plurality of guide pins 21 that are supported by the lower end portions of the vacuum pad body 13 so as to be vertically movable. The peripheral portion of the stripper plate 18 is attached to and integrated with the lower end portion, and springs 22 are arranged between the upper end surface of each guide pin 21 and the lower surface of the mounting substrate 12 so that the guide pin 21 is always interposed. The stripper plate 18 is configured to urge downward, whereby the concave vacuum pad 16 and the stripper plate 18 are lowered or raised with respect to the bottomed inner dish 3 and the slurry-like cosmetic 8 by the two-stage motion of the stripper plate 18. It is configured to realize.

  As shown in FIG. 1, the vertical drive mechanism unit 10 is configured to drive the molding unit 9 up and down with respect to the bottomed pan 3 over the retracted position and the molding position.

  That is, the vertical drive mechanism unit 10 has a lower end attached to the center of the upper end of the mounting substrate 12 in the molding unit 9, and a lower base shaft 23 raised straight upward and an upper portion of the lower base shaft 23 at the time of molding. For example, a load cell 24 that detects a load, a place frame base portion 25 attached to the lower base shaft 23, and a ball screw vertical drive unit that moves the lower base shaft 23 up and down via the load cell 24 disposed above the load cell 24. 26, a driven pulley 27 connected to the upper part of the ball screw vertical drive unit 26, a servo motor 28 disposed on the side of the ball screw vertical drive unit 26 and provided with a timing pulley 29, a timing pulley 29 and a driven pulley 27, And a timing belt 30 that spans the belt.

  Then, the rotational force of the servo motor 28 is converted into a vertical vertical movement by the ball screw vertical drive unit 26, and the molding unit 9 is driven up and down with respect to the bottomed pan 3 over the retracted position and the molding position. It is configured as follows.

  As shown in FIG. 1, the cosmetic restraining member feeding / winding mechanism unit 11 is disposed on both sides of the vertical drive mechanism unit 10 and has a double structure of a belt-like paper 38 and a cloth 39. A restraining member 40 is interposed between the stripper plate 18, the bottomed inner tray 3 and the filled slurry-like cosmetic 8, and the paper 38 and the cloth 39 are fed out in accordance with the molding operation of the preforming device 2A. It is configured to be windable.

  That is, the cosmetic material restraining member feeding / winding mechanism 11 includes a paper unit 31 that feeds and winds the paper 38 and a cloth unit 34 that feeds and winds the cloth 39.

  The paper unit 31 is disposed on the left side in FIG. 1 of the vertical drive mechanism unit 10 and is disposed on the right side of the vertical drive mechanism unit 10 in FIG. And a paper take-up roll 33 for taking up the paper 38.

  The cloth unit 34 is disposed on the left side in FIG. 1 of the vertical drive mechanism unit 10, and is disposed on the right side in FIG. And a cloth take-up roll 36 for taking up the cloth 39.

  Then, the paper 38 is placed outside (bottomed pan 3) and the cloth 39 is placed inside (the stripper plate 18 side) by a total of four guide rollers 37 arranged at predetermined intervals on both sides of the molding unit 9. ) In a polymerization state, and is interposed between the stripper plate 18, the bottomed inner dish 3 and the filled slurry cosmetic 8.

  The paper take-up roll 33 and the cloth take-up roll 36 are driven to be taken up by a paper take-up motor and a cloth take-up motor (not shown), respectively.

  Next, the finish molding apparatus 2B will be described with reference to FIG. The finish molding apparatus 2B has the same basic configuration as the preforming apparatus 2A described above, but replaces the concave vacuum pad 16 in the molding unit 9 of the preforming apparatus 2A with the inner surface of the bottomed pan 3. A plurality of matching solvent recovery conduction ports 16a are provided, and the surface facing the slurry-like cosmetic agent 8 is a flat surface with an identification mark (for example, a logo for a product name or the like), and can enter the opening of the bottomed pan 3 The difference is that the flat vacuum pad 16A having the pressure contact portion 16b is used, and the molding unit 9A using the stripper plate 18 having no tapered portion is adopted as the hole 18a. Other configurations are the same as those of the preforming apparatus 2A.

  Next, a control system with common specifications for the preforming apparatus 2A and the finish molding apparatus 2B will be described with reference to FIG.

  This control system includes a molding control unit 41 that controls the entire operation of the preforming apparatus 2A or the finish molding apparatus 2B.

  With respect to the molding control unit 41, the filling amount of the slurry-like cosmetic agent 8 into the bottomed intermediate dish 3, the lowering speed setting of the molding unit 9 or 9A in the preforming device 2A or the finishing molding device 2B, the lowering switching position, the lowering A data input unit 42 for inputting required data for setting time, compression torque setting at the time of compression, a display unit 43 for displaying a waveform of a load value at the time of molding compression by the molding unit 9 or 9A, As shown in FIG. 3, the filling pump 6, the cosmetic restraint member feeding / winding mechanism 11, the load cell 24, the servo motor 28, and the joint hole 15 of the molding unit 9 are connected via a joint and a suction pipe. A vacuum pump 44 is connected to control these operations.

  That is, the molding control unit 41 controls the servo motor 28 based on the setting data from the data input unit 42, and makes a cosmetic (slurry cosmetic 8 or pre-molding from the retreat position of the molding unit 9 or 9A. Positioning control program, torque control program, molding stop for executing lowering drive by high-speed positioning control to the position in contact with the subsequent cosmetic agent, low-speed compression molding by setting compression torque by torque control from the position in contact with the cosmetic agent Based on a control program, a waveform data generation program, a program memory 51 storing a solvent recovery vacuum control program for performing strong vacuum suction or fine vacuum suction of the solvent by the vacuum pump 44, and the positioning control program and torque control program CPU 52 for executing actual control and the preforming And a storage unit 53 for storing various data relating to the molding operation of the location 2A or finish forming apparatus 2B (such as operating conditions including the setting data from the data input unit 42).

  The molding control unit 41 further controls molding stop when the load value is insufficient based on the load signal at the time of molding compression detected by the load cell 24, and molding based on the load signal at the time of molding compression detected by the load cell 24. Control is also performed to generate waveform data of the load value at the time of compression and send it to the display unit 43 for display.

  Next, a powder cosmetic molding method using the preforming apparatus 2A and the finish molding apparatus 2B having the above-described configuration will be described with reference to FIGS.

  First, the operator uses the data input unit 42 to fill the bottomed middle dish 3 with the slurry-like cosmetic agent 8, the molding unit 9 in the preforming device 2 </ b> A, the finishing molding device 2 </ b> B, and the lowering of the molding unit 9 </ b> A. Necessary data such as speed setting, descent switching position, descent time, and data for setting compression torque during compression are input.

  Next, based on the control of the molding control unit 41 based on the filling amount data of the slurry-like cosmetic agent 8, the filling pump 6 operates and the filling nozzle 7 is placed on the holder 4 as shown in FIG. A fixed amount of the slurry-like cosmetic agent 8 is filled in the placed bottomed pan 3 in a convex shape.

  Next, as shown in FIG.6 (b), the said bottomed inner tray 3 is arrange | positioned under the shaping | molding unit 9 in the said preforming apparatus 2A.

  Next, as shown in FIG. 6 (c), the vertical drive mechanism unit 10 operates based on the control of the molding control unit 41 to move the concave vacuum pad 16 of the molding unit 9 from the retracted position to the molding position. Lowering is performed, and compression molding is performed on the slurry-like cosmetic agent 8 filled in a convex shape in the bottomed inner tray 3.

  At this time, by the two-stage motion by the spring mechanism 19 provided in the molding unit 9, the cosmetic restraint member 40 is provided by the stripper plate 18 on the outer periphery of the bottomed inner tray 3 and the slurry-like cosmetic 8 before the concave vacuum pad 16. The paper 38 and the cloth 39 are pressed against each other to restrain the slurry-like cosmetic 8, and then the concave vacuum pad 16 is made to enter the opening of the bottomed middle dish 3 to prevent the slurry-like cosmetic 8 from leaking. The slurry-like cosmetic agent 8 is compression-molded into a convex shape by the concave portion of the pressure contact portion 16b to obtain a semi-finished product 60 as shown in FIG. 6 (d).

  Further, the solvent that exudes from the cosmetic material restraining member 40 and exudes into the space in the vacuum pad body 13 through the solvent recovery conduction port 16 a is sucked and removed by the suction operation of the vacuum pump 44.

  After completion of compression molding with such a concave vacuum pad 16, the vertical drive mechanism 10 operates to raise the molding unit 9.

  At this time, the two-stage motion by the spring mechanism 19 provided in the molding unit 9 causes the concave vacuum pad 16 to come first, and then the cosmetic restraint member 40 together with the stripper plate 18 to be detached. This operation can also prevent the bottomed pan 3 from being lifted.

  Further, the paper 38 and the cloth 39 in the cosmetic material restraining member 40 are wound around the paper winding roll 33 and the cloth winding roll 36, respectively.

  As shown in FIG. 6D, the series of preforming steps prevents the slurry-like cosmetic agent 8 from leaking, does not contaminate the upper surface / outer periphery of the bottomed intermediate dish 3, and collects the solvent. A semi-finished product 60 whose upper surface is compression-molded into a convex shape can be obtained continuously and efficiently.

  In the preforming step described above, at the time of compression molding shown in FIG. 6C, the stripper plate 18 is interposed via the cosmetic restraint member 40 based on the control of the molding control unit 41 as shown in FIG. Then, it is lowered by high-speed positioning control to the position in contact with the slurry-like cosmetic agent 8, switched to torque control at the time of compression molding, and compression molding is performed at a low speed by the set torque.

  Thereby, the number of shots can be increased by shortening the molding time, and the slurry-like cosmetic agent 8 can be prevented from leaking and from being overshot.

  Further, based on the control of the molding control unit 41, if the load value is insufficient based on the load signal at the time of molding compression of the load cell 24, the molding is stopped or the load signal at the time of molding compression of the load cell 24 is used as a basis. The waveform data of the load value at the time of molding compression is generated, sent to the display unit 43, displayed, and monitored, so that it is possible to prevent the semi-finished product 60 having poor quality from being molded.

  Next, the finish molding process using the finish molding apparatus 2B shown in FIG. 2 will be described with reference to FIGS. 6 (e), (f), and (g).

  In the finish molding process, first, the semi-finished product 60 obtained by the above-described preforming process is disposed below the flat vacuum pad 16A with the identification mark of the finish molding apparatus 2B as shown in FIG. 6 (e). .

  Next, as shown in FIG. 6 (f), the vertical drive mechanism unit 10 operates based on the control of the molding control unit 41, and the flat vacuum pad 16A of the molding unit 9A is lowered from the retracted position to the molding position. Then, compression molding (recompression: hardness adjustment) for the semi-finished product 60 is executed.

At this time, by a two-stage motion by the spring mechanism 19 provided in the molding unit 9A, a cosmetic restraint member by a stripper plate 18 on the outer periphery of the bottomed inner tray 3 and the preformed cosmetic 8a before the flat vacuum pad 16A. The paper 38 and the cloth 39 in 40 are pressed against each other to restrain the cosmetic 8a, and then the flat vacuum pad 16A is made to enter the opening of the bottomed inner tray 3 to prevent the cosmetic 8a from leaking, and the pressure contact 16b The cosmetic agent 8a is compression-molded by the flat portion of the surface to obtain a semi-finished product 60 having a flat upper surface and an identification mark as shown in FIG.
Further, the remaining solvent that protrudes from the solvent recovery conduction port 16 a into the space in the vacuum pad body 13 is removed by suction by the suction operation of the vacuum pump 44.

  After completion of compression molding with such a flat vacuum pad 16A, the vertical drive mechanism 10 operates to raise the molding unit 9A.

  At this time, the two-stage motion by the spring mechanism 19 provided in the molding unit 9A causes the flat vacuum pad 16A to be released first, and then the cosmetic restraint member 40 together with the stripper plate 18 to be detached. This operation can also prevent the bottomed pan 3 from being lifted.

  Further, the paper 38 and the cloth 39 in the cosmetic material restraining member 40 are wound around the paper winding roll 33 and the cloth winding roll 36, respectively.

  By such a series of finish molding steps, the cosmetic agent 8a is prevented from leaking, the upper surface and the outer periphery of the bottomed pan 3 are not soiled, and the solvent is also collected, and the upper surface as shown in FIG. 6 (g). Can be obtained continuously and efficiently, and then dried in a drying step to obtain a final product.

  Also in the finish molding step described above, the stripper plate 18 is applied via the cosmetic restraint member 40 through the cosmetic restraint member 40 as shown in FIG. 4 based on the control of the molding controller 41 during the compression molding shown in FIG. The position is lowered by high-speed positioning control up to a position in contact with the agent 8a, switched to torque control at the time of compression molding, and compression molding is performed at a low speed by the set torque.

  Thereby, the number of shots can be increased by shortening the molding time, and the cosmetic agent 8a can be prevented from leaking and overshooting.

  Further, based on the control of the molding control unit 41, if the load value is insufficient based on the load signal at the time of molding compression of the load cell 24, the molding is stopped or the load signal at the time of molding compression of the load cell 24 is used as a basis. The waveform data of the load value at the time of molding compression is generated, sent to the display unit 43, displayed, and monitored, so that the defective product 60A can be prevented from being molded.

(Example 2)
Next, a powder cosmetic molding apparatus according to Embodiment 2 of the present invention will be described with reference to FIGS.

  The powder cosmetic molding apparatus 101 according to the second embodiment uses a preforming apparatus 102A and a finish molding apparatus 102B shown in FIGS. 7 and 8 to perform preforming and finishing by bottom filling (BIM) of the slurry cosmetic 8. The semi-finished product 70 and the product 70A are obtained by molding.

  The preforming apparatus 102A shown in FIG. 7 has the same configuration as the finish molding apparatus 2B of Example 1 shown in FIG. 2, but uses a holder 71 with a filling hole 71a from the bottom side, and the holder 71 The filling pump 73 is used as a filling means including a bottom filling nozzle 72 for filling the slurry-like cosmetic agent 8 into the bottomed middle dish 3 through the bottom hole 3a of the bottomed middle dish 3 and the bottom hole 3a. It is. Other configurations are the same as those of the finish molding apparatus 2B of the first embodiment shown in FIG.

  The preforming apparatus 102B shown in FIG. 8 has the same configuration as the finish molding apparatus 2B of the first embodiment shown in FIG. 2, but a filling hole closing pin 74 for closing the bottom hole 3a side of the bottomed intermediate dish 3 is added. It is a feature. Other configurations are the same as those of the finish molding apparatus 2B of the first embodiment shown in FIG.

  Next, a method for molding a powder cosmetic using the preforming apparatus 102A and the finish molding apparatus 102B having the above-described configuration will be described with reference to FIG.

  First, the operator uses the data input unit 42 to fill the bottomed middle dish 3 with the slurry-like cosmetic 8, the preforming device 102A, the molding unit 9 in the finishing molding device 102B, and the lowering of the molding unit 9A. Necessary data such as speed setting, descent switching position, descent time, and data for setting compression torque during compression are input.

  Next, as shown in FIGS. 9A and 9B, the bottom filling nozzle 72 is filled in the holder 71 based on the control of the molding control unit 41 based on the filling amount data of the slurry cosmetic 8. It is attached to the hole 71a so as to face the bottom hole 3a of the bottomed middle tray 3.

  Next, based on the control of the molding control unit 41, the vertical drive mechanism unit 10 is operated to lower the flat vacuum pad 16A of the molding unit 9 from the retracted position to the molding position.

  Then, by the two-stage motion of the molding unit 9, the outer periphery of the bottomed intermediate dish 3 is covered with the paper 38 and the cloth 39 in the cosmetic restraint member 40 before the flat vacuum pad 16A, and then the flat vacuum pad 16A is lowered. The flat vacuum pad 16A is caused to enter the opening of the bottomed intermediate dish 3 and a predetermined amount of the slurry-like cosmetic agent 8 is filled into the bottomed intermediate dish 3 from the bottom hole 3a of the bottomed intermediate dish 3 through the bottom surface filling nozzle 72. Then, the slurry-like cosmetic agent 8 is compressed and formed into a flat shape while preventing leakage, and a semi-finished product 70 shown in FIG. 9C is obtained.

  Similarly to the case described above, the solvent protruding from the solvent recovery conduction port 16a is sucked by the vacuum pump 44 so that the slurry-like cosmetic 8 does not leak and the top and outer circumferences of the bottomed pan 3 are not stained. The semi-finished product 70 is obtained.

  After completion of compression molding with such a flat vacuum pad 16A, the vertical drive mechanism 10 operates to raise the molding unit 9A.

  At this time, the two-stage motion by the spring mechanism 19 provided in the molding unit 9A causes the flat vacuum pad 16A to be released first, and then the cosmetic restraint member 40 together with the stripper plate 18 to be detached. This operation can also prevent the bottomed pan 3 from being lifted.

  Further, the paper 38 and the cloth 39 in the cosmetic material restraining member 40 are wound around the paper winding roll 33 and the cloth winding roll 36, respectively.

  As shown in FIG. 9C, such a series of preforming steps prevents the slurry-like cosmetic agent 8 from leaking, does not contaminate the upper surface / outer periphery of the bottomed intermediate dish 3, and collects the solvent. A semi-finished product 70 whose upper surface is compression-molded into a convex shape can be obtained continuously and efficiently.

  In the preforming step described above, at the time of compression molding shown in FIG. 9B, the stripper plate 18 is used as a cosmetic restraint member in the same manner as in the first embodiment, under the control of the molding control unit 41. It descends by high-speed positioning control until it is brought into pressure contact with the slurry-like cosmetic agent 8 via 40.

  Thereby, the number of shots can be increased by shortening the molding time, and the slurry-like cosmetic agent 8 can be prevented from leaking and from being overshot.

  Further, based on the control of the molding control unit 41, if the load value is insufficient based on the load signal at the time of molding compression of the load cell 24, the molding is stopped or the load signal at the time of molding compression of the load cell 24 is used as a basis. The waveform data of the load value at the time of molding compression is generated, sent to the display unit 43, displayed, and monitored, so that it is possible to prevent the semi-finished product 70 having poor quality from being molded.

  Next, a finish forming process using the finish forming apparatus 102B shown in FIG. 8 will be described with reference to FIGS. 9 (d), (e), and (f).

  In the finish molding process, first, the semi-finished product 70 obtained by the above-described preforming process is disposed below the flat vacuum pad 16A with the identification mark of the finish molding apparatus 102B as shown in FIG. 9 (d). .

  Next, as shown in FIG. 9 (e), the vertical drive mechanism unit 10 operates based on the control of the molding control unit 41, and the flat vacuum pad 16A of the molding unit 9A is lowered from the retracted position to the molding position. Then, compression molding (recompression: hardness adjustment) for the semi-finished product 70 is executed.

  Similarly to the case described above, the remaining solvent that protrudes from the solvent recovery conduction port 16 a into the space in the vacuum pad body 13 is sucked and removed by the suction operation of the vacuum pump 44.

  At this time, by a two-stage motion by the spring mechanism 19 provided in the molding unit 9A, a cosmetic restraint member by a stripper plate 18 on the outer periphery of the bottomed inner tray 3 and the preformed cosmetic 8a before the flat vacuum pad 16A. The paper 38 and the cloth 39 in 40 are pressed against each other to restrain the cosmetic 8a, and then the flat vacuum pad 16A is made to enter the opening of the bottomed inner tray 3 to prevent the cosmetic 8a from leaking, and the pressure contact 16b The cosmetic agent 8a is compression-molded by the flat portion of the product to obtain a product 70A having a flat upper surface and an identification mark as shown in FIG.

  After completion of compression molding with such a flat vacuum pad 16A, the vertical drive mechanism 10 operates to raise the molding unit 9A.

  Further, the two-stage motion by the spring mechanism 19 provided in the molding unit 9A causes the flat vacuum pad 16A to come first, and then the cosmetics restraining member 40 together with the stripper plate 18 to be detached. This operation can also prevent the bottomed pan 3 from being lifted.

  Further, the paper 38 and the cloth 39 in the cosmetic material restraining member 40 are wound around the paper winding roll 33 and the cloth winding roll 36, respectively.

  By such a series of finish molding steps, the cosmetic agent 8a is prevented from leaking, the upper surface and the outer periphery of the bottomed pan 3 are not soiled, and the solvent is also collected, and the upper surface as shown in FIG. 9 (f). Can be obtained in a continuous and efficient manner, and then dried in a drying step to obtain a final product.

  In the finish molding process described above, the stripper plate 18 is placed on the cosmetic agent via the cosmetic restraint member 40 as shown in FIG. 4 under the control of the molding control unit 41 during the compression molding shown in FIG. It descends by high-speed positioning control up to the position in contact with 8a, switches to torque control at the time of compression molding, and performs compression molding at a low speed by the set torque.

  Thereby, the number of shots can be increased by shortening the molding time, and the cosmetic agent 8a can be prevented from leaking and overshooting.

  Further, based on the control of the molding control unit 41, if the load value is insufficient based on the load signal at the time of molding compression of the load cell 24, the molding is stopped or the load signal at the time of molding compression of the load cell 24 is used as a basis. The waveform data of the load value at the time of molding compression is generated, sent to the display unit 43, displayed, and monitored, so that it is possible to prevent the defective product 70A from being molded.

  As the slurry-like cosmetic agent 8 used in the above-described Examples 1 and 2, a monochromatic or multi-color slurry-like cosmetic agent is adopted, whereby a monochromatic or multicolor molded cosmetic agent 8a is bottomed. A product 70 </ b> A included in the intermediate dish 3 can be obtained.

  In the above-described first embodiment, the case where the preforming device 2A and the finish molding device 2B are used has been described. However, a single unit can be obtained by replacing the molding units 9 and 9A between the preforming and the finish molding. A series of processes from preforming to finish molding can be performed using a molding apparatus.

  Similarly, in the above-described second embodiment, the case where the preforming apparatus 102A and the finish molding apparatus 102B are used has been described. However, a series of steps from preforming to finish molding is performed using a single molding apparatus. You can also do it.

  The present invention can be widely applied to the production of single-color or multicolor cosmetics using an intermediate dish such as a compact.

It is a schematic block diagram of the preforming apparatus which concerns on Example 1 of this invention. It is a schematic block diagram of the finish shaping apparatus which concerns on Example 1 of this invention. It is an expanded sectional view of the shaping | molding unit in the preforming apparatus which concerns on Example 1 of this invention, a holder, and a bottomed pan. It is explanatory drawing which shows the compression molding operation | movement by positioning control and torque control of the shaping | molding unit in the preforming apparatus which concerns on Example 1 of this invention. It is a block diagram which shows the control system common to the preforming apparatus and finish molding apparatus which concern on Example 1 of this invention. It is a schematic explanatory drawing which shows each process of the preforming by the preforming apparatus which concerns on Example 1 of this invention, and a finish molding apparatus, and finish molding. It is a schematic block diagram of the preforming apparatus which concerns on Example 2 of this invention. It is a schematic block diagram of the finish molding apparatus which concerns on Example 2 of this invention. It is a schematic explanatory drawing which shows each process of the preforming by the preforming apparatus which concerns on Example 2 of this invention, and a finish molding apparatus, and finish molding.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Powder cosmetics shaping | molding apparatus 2A Preliminary shaping | molding apparatus 2B Finish shaping | molding apparatus 3 Bottomed pan 3a Bottom hole 4 Holder 5 Filling means 6 Filling pump 7 Filling nozzle 8 Slurry cosmetic 8a Cosmetics 9 Molding unit 9A Molding unit 10 Up and down Driving mechanism 11 Cosmetic constraining member feeding / rewinding mechanism 12 Mounting board 13 Vacuum pad body 14 Mounting base 15 Joint hole 16 Recessed vacuum pad 16A Flat vacuum pad 16a Solvent recovery conduction port 16b Pressure contact portion 17 Stripper mechanism 18 Stripper plate 18a Punching hole 19 Spring mechanism 20 Outer plate 21 Guide pin 22 Spring 23 Lower base shaft 24 Load cell 25 Place frame base portion 26 Ball screw vertical drive portion 27 Driven pulley 28 Servo motor 29 Timing pulley 3 Timing belt 31 Paper unit 32 Paper feeding roll 33 Paper winding roll 34 Cloth unit 35 Cloth feeding roll 36 Cloth winding roll 37 Guide roller 38 Paper 39 Cloth 40 Cosmetic constraining member 41 Molding control section 42 Data input section 43 Display section 44 Vacuum pump 51 Program memory 52 CPU
53 Memory 60 Semi-finished product 60A Product 70 Semi-finished product 70A Product 71 Holder 72 Bottom filling nozzle 73 Filling pump 74 Filling hole closing pin 101 Powder cosmetic molding apparatus 102A Pre-molding apparatus 102B Finish molding apparatus

Claims (12)

Powder to obtain a semi-finished product and product by filling a metal or resin bottomed pan with a slurry-like cosmetic agent in which cosmetic powder is made into a slurry, and molding using a pre-molding device and a finishing molding device A cosmetic molding apparatus,
The preforming device is
A metal or resin bottomed pan placed on the holder;
A filling means for filling the bottomed inner dish in a mountain shape with a slurry-like cosmetic agent in which the cosmetic powder is made into a slurry;
A plurality of solvent recovery holes that match the inner surface of the bottomed pan are provided on the lower side of the mounting base that has a coupling hole that communicates with the suction source. A concave vacuum pad for use in a preforming apparatus having a press-contact portion that has an outer shape that can enter the opening of the bottom pan, and the press-contact portion is inserted into the outer periphery of the bottom pan. A stripper plate provided with a punching hole having a shape to be pressed and a spring mechanism for biasing the stripper plate downward, and the concave vacuum pad and the stripper plate are moved in a two-step motion. A molding unit for preforming arranged above the holder that can be contacted and detached from the bottomed pan and the filled slurry cosmetic;
A vertical drive mechanism that drives the molding unit up and down over a retracted position and a molding position with respect to the bottomed pan;
A cosmetic restraint member feeding device configured to be able to feed and wind up a cosmetic restraint member made of any one of paper, cloth, and nonwoven fabric interposed between the stripper plate, the bottomed pan and the filled slurry cosmetic. A winding mechanism,
Have
At the time of compression molding of the slurry-like cosmetic agent in the bottomed intermediate dish by the concave vacuum pad, the cosmetic restraining member is pressed against the outer periphery of the bottomed intermediate dish before the concave vacuum pad by the two-stage motion of the molding unit. The slurry-like cosmetic agent is compression-molded into a convex shape while pressing the concave vacuum pad to prevent leakage of the cosmetic agent, and after completion of the compression molding , the concave-shaped vacuum pad is first removed, and then the cosmetic-restraining member is released, The solvent that protrudes from the solvent recovery port is sucked by a suction source, the cosmetic agent does not leak, the solvent is collected without contaminating the top and outer circumference of the bottomed pan, and the semi-finished product is prevented from lifting. Configured to get and
The finish molding apparatus is:
Instead of the concave vacuum pad in the molding unit of the preforming device, a plurality of solvent recovery conduction ports that match the inner surface of the bottomed pan are provided, and the surface facing the slurry-like cosmetic agent is a flat surface with an identification mark. A flat vacuum pad used in a finish molding apparatus that has a press-contact portion that has an outer shape that can enter the opening of the bottom inner tray and performs finish molding, and the other elements are the same as other elements of the molding unit of the preforming apparatus. A molding unit for finish molding;
A vertical drive mechanism that drives the molding unit up and down over a retracted position and a molding position with respect to the bottomed pan;
A cosmetic agent restraining member feed-out configured such that a cosmetic restraint member made of any of paper, cloth, and non-woven fabric interposed between the stripper plate, the bottomed intermediate dish and the semifinished cosmetic agent can be fed out and wound up. A winding mechanism,
Have
At the time of compression molding of the cosmetic agent which is a semi-finished product in the bottomed middle dish by the flat vacuum pad, the cosmetic restraining member is pressed against the outer periphery of the bottomed middle dish by the two-step motion of the molding unit. Next, the flat vacuum pad is pressed against and the cosmetic agent that has become a semi-finished product is pressed flat while preventing the cosmetic agent from leaking, and after completion of the compression molding , the flat vacuum pad is removed first, and then the cosmetic restraint member is released. The solvent that protrudes from the solvent recovery port is aspirated by a suction source, so that the cosmetic agent does not leak and the top and outer circumferences of the bottomed pan are collected, and the bottomed pan is prevented from lifting up and commercialized. Configured to
A powder cosmetic molding apparatus characterized by the above. Powder to obtain a semi-finished product and product by filling a metal or resin bottomed pan with a slurry-like cosmetic agent in which cosmetic powder is made into a slurry, and molding using a pre-molding device and a finishing molding device A cosmetic molding apparatus,
The preforming device is
A metal or resin bottomed pan placed on the holder;
A filling means for filling the bottomed inner dish in a mountain shape with a slurry-like cosmetic agent in which the cosmetic powder is made into a slurry;
A plurality of solvent recovery holes that match the inner surface of the bottomed pan are provided on the lower side of the mounting base that has a coupling hole that communicates with the suction source. A concave vacuum pad for use in a preforming apparatus having a press-contact portion that has an outer shape that can enter the opening of the bottom pan, and the press-contact portion is inserted into the outer periphery of the bottom pan. A stripper plate having a stripper plate having a pressure-contact shape and a spring mechanism for urging the stripper plate downward, and the concave vacuum pad and the stripper plate are moved in a two-stage motion. A molding unit for preforming arranged above the holder that can be contacted and detached from the bottomed pan and the filled slurry cosmetic;
A servomotor that drives the molding unit up and down over a retracted position and a molding position with respect to the bottomed pan, and a vertical drive mechanism unit including a ball screw vertical drive unit;
A cosmetic restraint member feeding device configured to be able to feed and wind up a cosmetic restraint member made of any one of paper, cloth, and nonwoven fabric interposed between the stripper plate, the bottomed pan and the filled slurry cosmetic. A winding mechanism,
Have
At the time of compression molding of the slurry-like cosmetic agent in the bottomed intermediate dish by the concave vacuum pad, the cosmetic restraining member is pressed against the outer periphery of the bottomed intermediate dish before the concave vacuum pad by the two-stage motion of the molding unit. The slurry-like cosmetic agent is compression-molded into a convex shape while pressing the concave vacuum pad to prevent leakage of the cosmetic agent, and after completion of the compression molding , the concave-shaped vacuum pad is first removed, and then the cosmetic-restraining member is released, The solvent that protrudes from the solvent recovery port is sucked by a suction source, the cosmetic agent does not leak, the solvent is collected without contaminating the top and outer circumference of the bottomed pan, and the semi-finished product is prevented from lifting. Configured to get and
The finish molding apparatus is:
Instead of the concave vacuum pad in the molding unit of the preforming device, a plurality of solvent recovery conduction ports that match the inner surface of the bottomed pan are provided, and the surface facing the slurry-like cosmetic agent is a flat surface with an identification mark. A flat vacuum pad used in a finish molding apparatus that has a press-contact portion that has an outer shape that can enter the opening of the bottom inner tray and performs finish molding, and the other elements are the same as other elements of the molding unit of the preforming apparatus. A molding unit for finish molding;
A servomotor that drives the molding unit up and down over a retracted position and a molding position with respect to the bottomed pan, and a vertical drive mechanism unit including a ball screw vertical drive unit;
A cosmetic agent restraining member feed-out configured such that a cosmetic restraint member made of any of paper, cloth, and non-woven fabric interposed between the stripper plate, the bottomed intermediate dish and the semifinished cosmetic agent can be fed out and wound up. A winding mechanism,
Have
At the time of compression molding of the cosmetic agent which is a semi-finished product in the bottomed middle dish by the flat vacuum pad, the cosmetic restraining member is pressed against the outer periphery of the bottomed middle dish by the two-step motion of the molding unit. Next, the flat vacuum pad is pressed against and the cosmetic agent that has become a semi-finished product is pressed flat while preventing the cosmetic agent from leaking, and after completion of the compression molding , the flat vacuum pad is removed first, and then the cosmetic restraint member is released. The solvent that protrudes from the solvent recovery port is aspirated by a suction source, so that the cosmetic agent does not leak and the top and outer circumferences of the bottomed pan are collected, and the bottomed pan is prevented from lifting up and commercialized. Configured to
Further, a data input unit for setting a lowering speed setting, a lowering switching position, a lowering time, and a compression torque at the time of compression in the preforming device and the finish molding device,
Control the servo motor based on the setting data from the data input unit, drive down by high-speed positioning control from the retracted position of the molding unit to the position in contact with the cosmetic, setting compression by torque control from the position in contact with the cosmetic A molding control unit that executes low-speed compression molding by torque;
An apparatus for molding powder cosmetics, comprising: Powder to obtain a semi-finished product and product by filling a metal or resin bottomed pan with a slurry-like cosmetic agent in which cosmetic powder is made into a slurry, and molding using a pre-molding device and a finishing molding device A cosmetic molding apparatus,
The preforming device is
A metal or resin bottomed pan placed on the holder;
A filling means for filling the bottomed inner dish in a mountain shape with a slurry-like cosmetic agent in which the cosmetic powder is made into a slurry;
A plurality of solvent recovery holes that match the inner surface of the bottomed pan are provided on the lower side of the mounting base that has a coupling hole that communicates with the suction source. A concave vacuum pad for use in a preforming apparatus having a press-contact portion that has an outer shape that can enter the opening of the bottom pan, and the press-contact portion is inserted into the outer periphery of the bottom pan. A stripper plate having a stripper plate having a pressure-contact shape and a spring mechanism for urging the stripper plate downward, and the concave vacuum pad and the stripper plate are moved in a two-stage motion. A molding unit for preforming arranged above the holder that can be contacted and detached from the bottomed pan and the filled slurry cosmetic;
A servo motor that drives the molding unit up and down with respect to the bottomed middle pan and a molding position; a vertical drive mechanism unit including a ball screw vertical drive unit and a load detection unit that detects a load during molding;
A cosmetic restraint member feeding device configured to be able to feed and wind up a cosmetic restraint member made of any one of paper, cloth, and nonwoven fabric interposed between the stripper plate, the bottomed pan and the filled slurry cosmetic. A winding mechanism,
Have
At the time of compression molding of the slurry-like cosmetic agent in the bottomed intermediate dish by the concave vacuum pad, the cosmetic restraining member is pressed against the outer periphery of the bottomed intermediate dish before the concave vacuum pad by the two-stage motion of the molding unit. The slurry-like cosmetic agent is compression-molded into a convex shape while pressing the concave vacuum pad to prevent leakage of the cosmetic agent, and after completion of the compression molding , the concave-shaped vacuum pad is first removed, and then the cosmetic-restraining member is released, The solvent that protrudes from the solvent recovery port is sucked by a suction source, the cosmetic agent does not leak, the solvent is collected without contaminating the top and outer circumference of the bottomed pan, and the semi-finished product is prevented from lifting. Configured to get and
The finish molding apparatus is:
Instead of the concave vacuum pad in the molding unit of the preforming device, a plurality of solvent recovery conduction ports that match the inner surface of the bottomed pan are provided, and the surface facing the slurry-like cosmetic agent is a flat surface with an identification mark. A flat vacuum pad used in a finish molding apparatus that has a press-contact portion that has an outer shape that can enter the opening of the bottom inner tray and performs finish molding, and the other elements are the same as other elements of the molding unit of the preforming apparatus. A molding unit for finish molding;
A servo motor that drives the molding unit up and down with respect to the bottomed middle pan and a molding position; a vertical drive mechanism unit including a ball screw vertical drive unit and a load detection unit that detects a load during molding;
A cosmetic agent restraining member feed-out configured such that a cosmetic restraint member made of any of paper, cloth, and non-woven fabric interposed between the stripper plate, the bottomed intermediate dish and the semifinished cosmetic agent can be fed out and wound up. A winding mechanism,
Have
At the time of compression molding of the cosmetic agent which is a semi-finished product in the bottomed middle dish by the flat vacuum pad, the cosmetic restraining member is pressed against the outer periphery of the bottomed middle dish by the two-step motion of the molding unit. Next, the flat vacuum pad is pressed against and the cosmetic agent that has become a semi-finished product is pressed flat while preventing the cosmetic agent from leaking, and after completion of the compression molding , the flat vacuum pad is removed first, and then the cosmetic restraint member is released. The solvent that protrudes from the solvent recovery port is aspirated by a suction source, so that the cosmetic agent does not leak and the top and outer circumferences of the bottomed pan are collected, and the bottomed pan is prevented from lifting up and commercialized. Configured to
Further, a data input unit for setting a lowering speed setting, a lowering switching position, a lowering time, and a compression torque at the time of compression in the preforming device and the finish molding device,
Control the servo motor based on the setting data from the data input unit, drive down by high-speed positioning control from the retracted position of the molding unit to the position in contact with the cosmetic, setting compression by torque control from the position in contact with the cosmetic A molding control unit that performs low-speed compression molding by torque and performs molding stop control when the load value is insufficient based on a load signal at the time of molding compression detected by the load detection unit;
A display unit for displaying a waveform of a load value at the time of molding compression based on a load signal at the time of molding compression detected by the load detection unit;
An apparatus for molding powder cosmetics, comprising: Molding of powder cosmetics that fills a metal or resin bottomed pan with a slurry-like cosmetic agent in which cosmetic powder is made into a slurry, and then molds a semi-finished product or product through a preliminary molding process and a final molding process. A method,
The preforming step includes
A step of quantitatively filling a slurry-like cosmetic agent into a convex shape from a filling nozzle to a bottomed medium dish placed on a holder;
The bottomed intermediate dish is formed under a forming unit having a concave vacuum pad used in a preforming apparatus for preforming, a stripper plate, and a stripper mechanism having a spring mechanism for biasing the stripper plate downward. , A step of arranging while interposing a cosmetic restraint member made of either cloth or nonwoven fabric,
With the two-step motion lowering action by the stripper mechanism, the cosmetic restraining member is pressed against the outer periphery of the bottomed inner dish before the concave vacuum pad, and then the concave portion of the concave vacuum pad is pressed to prevent leakage of the cosmetic. And a step of compressing and molding the slurry-like cosmetic agent into a convex shape,
Sucking and recovering the solvent protruding from the solvent recovery conduction port of the concave vacuum pad with a cosmetic restraint member made of any one of paper, cloth, and nonwoven fabric as a suction source; and
After the compression molding is completed, the step of releasing the cosmetic restraint member first after the concave vacuum pad by the two-step motion rising operation of the molding unit;
Including
Pre-molding semi-finished products by preventing the bottom of the bottomed pan from rising, preventing the cosmetic agent from leaking and soiling the top and outer circumference of the bottomed pan,
The finish molding process includes
A flat vacuum pad for use in a finishing molding apparatus for finishing molding a bottomed middle dish containing a cosmetic product as a semi-finished product with an identification mark of the finishing molding apparatus, and having a molding unit having the same configuration as the molding unit. A step of disposing a cosmetics restraining member at the bottom, and
The paper in the bottomed in the dish periphery before the plane Vacuum putt lowering operation of the two-stage motion by the stripper mechanism of the forming unit, cloth, cosmetic agent planar portion of the restraining member is pressed against and then flat vacuum pad made of either a nonwoven fabric Pressure-contacting the cosmetic agent flatly while preventing the cosmetic agent from leaking, and
A step of sucking and collecting the solvent protruding from the solvent recovery conduction port of the flat vacuum pad by a suction source;
After the compression molding is completed, the step of removing the cosmetic restraint member first after the flat vacuum pad by the ascending operation of the two-stage motion of the molding unit;
The bottom of the bottomed pan is not stained and the bottom of the bottom pan is not soiled, and the bottomed pan is lifted to finish the product.
A method for forming a powder cosmetic characterized by the above. Molding of powder cosmetics that fills a metal or resin bottomed pan with a slurry-like cosmetic agent in which cosmetic powder is made into a slurry, and then molds a semi-finished product or product through a preliminary molding process and a final molding process. A method,
The preforming step includes
A step of quantitatively filling a slurry-like cosmetic agent into a convex shape from a filling nozzle to a bottomed medium dish placed on a holder;
The bottomed intermediate dish is formed under a forming unit having a concave vacuum pad used in a preforming apparatus for preforming, a stripper plate, and a stripper mechanism having a spring mechanism for biasing the stripper plate downward. , A step of arranging while interposing a cosmetic restraint member made of either cloth or nonwoven fabric,
Controlling the molding unit in the order of positioning control and torque control to approach the bottomed pan, and
With the two-step motion lowering action by the stripper mechanism, the cosmetic restraining member is pressed against the outer periphery of the bottomed inner dish before the concave vacuum pad, and then the concave portion of the concave vacuum pad is pressed to prevent leakage of the cosmetic. And a step of compressing and molding the slurry-like cosmetic agent into a convex shape,
Sucking and recovering the solvent protruding from the solvent recovery conduction port of the concave vacuum pad with a cosmetic restraint member made of any one of paper, cloth, and nonwoven fabric as a suction source; and
After the compression molding is completed, the step of releasing the cosmetic restraint member first after the concave vacuum pad by the two-step motion rising operation of the molding unit;
Including
Pre-molding semi-finished products by preventing the bottom of the bottomed pan from rising, preventing the cosmetic agent from leaking and soiling the top and outer circumference of the bottomed pan,
The finish molding process includes
A flat vacuum pad for use in a finishing molding apparatus for finishing molding a bottomed middle dish containing a cosmetic product as a semi-finished product with an identification mark of the finishing molding apparatus, and having a molding unit having the same configuration as the molding unit. A step of disposing a cosmetics restraining member at the bottom, and
Controlling the molding unit in the order of positioning control and torque control to approach the bottomed pan, and
The paper in the bottomed in the dish periphery before the plane Vacuum putt lowering operation of the two-stage motion by the stripper mechanism of the forming unit, cloth, cosmetic agent planar portion of the restraining member is pressed against and then flat vacuum pad made of either a nonwoven fabric Pressure-contacting the cosmetic agent flatly while preventing the cosmetic agent from leaking, and
A step of sucking and collecting the solvent protruding from the solvent recovery conduction port of the flat vacuum pad by a suction source;
After the compression molding is completed, the step of removing the cosmetic restraint member first after the flat vacuum pad by the ascending operation of the two-stage motion of the molding unit;
The bottom of the bottomed pan is not stained and the bottom of the bottom pan is not soiled, and the bottomed pan is lifted to finish the product.
A method for forming a powder cosmetic characterized by the above. Molding of powder cosmetics that fills a metal or resin bottomed pan with a slurry-like cosmetic agent in which cosmetic powder is made into a slurry, and then molds a semi-finished product or product through a preliminary molding process and a final molding process. A method,
The preforming step includes
A step of quantitatively filling a slurry-like cosmetic agent into a convex shape from a filling nozzle to a bottomed medium dish placed on a holder;
The bottomed intermediate dish is formed under a forming unit having a concave vacuum pad used in a preforming apparatus for preforming, a stripper plate, and a stripper mechanism having a spring mechanism for biasing the stripper plate downward. , A step of arranging while interposing a cosmetic restraint member made of either cloth or nonwoven fabric,
Controlling the molding unit in the order of positioning control and torque control to approach the bottomed pan, and
With the two-step motion lowering action by the stripper mechanism, the cosmetic restraining member is pressed against the outer periphery of the bottomed inner dish before the concave vacuum pad, and then the concave portion of the concave vacuum pad is pressed to prevent leakage of the cosmetic. And a step of compressing and molding the slurry-like cosmetic agent into a convex shape,
Sucking and recovering the solvent protruding from the solvent recovery conduction port of the concave vacuum pad with a cosmetic restraint member made of any one of paper, cloth, and nonwoven fabric as a suction source; and
After the compression molding is completed, the step of releasing the cosmetic restraint member first after the concave vacuum pad by the two-step motion rising operation of the molding unit;
A step of stopping the molding operation when the load value is insufficient based on the load signal of the molding unit at the time of molding compression detected by the load detector, and displaying the waveform of the load value at the time of molding compression based on the load signal; ,
Including
Pre-molding semi-finished products by preventing the bottom of the bottomed pan from rising, preventing the cosmetic agent from leaking and soiling the top and outer circumference of the bottomed pan,
The finish molding process includes
A flat vacuum pad for use in a finishing molding apparatus for finishing molding a bottomed middle dish containing a cosmetic product as a semi-finished product with an identification mark of the finishing molding apparatus, and having a molding unit having the same configuration as the molding unit. A step of disposing a cosmetics restraining member at the bottom, and
Controlling the molding unit in the order of positioning control and torque control to approach the bottomed pan, and
The paper in the bottomed in the dish periphery before the plane Vacuum putt lowering operation of the two-stage motion by the stripper mechanism of the forming unit, cloth, cosmetic agent planar portion of the restraining member is pressed against and then flat vacuum pad made of either a nonwoven fabric Pressure-contacting the cosmetic agent flatly while preventing the cosmetic agent from leaking, and
A step of sucking and collecting the solvent protruding from the solvent recovery conduction port of the flat vacuum pad by a suction source;
After the compression molding is completed, the step of removing the cosmetic restraint member first after the flat vacuum pad by the ascending operation of the two-stage motion of the molding unit;
A step of stopping the molding operation when the load value is insufficient based on the load signal of the molding unit at the time of molding compression detected by the load detector, and displaying the waveform of the load value at the time of molding compression based on the load signal; ,
Including
Finishing the product by preventing the cosmetic from leaking and not polluting the top and outer circumference of the bottomed pan, preventing the bottomed pan from lifting,
A method for forming a powder cosmetic characterized by the above. Powder to obtain a semi-finished product and product by filling a metal or resin bottomed pan with a slurry-like cosmetic agent in which cosmetic powder is made into a slurry, and molding using a pre-molding device and a finishing molding device A cosmetic molding apparatus,
The preforming device is
A bottomed pan with a bottom hole made of metal or resin and placed on a holder with a filling hole from the bottom side;
A filling means comprising a bottom filling nozzle for filling a slurry-like cosmetic agent in which a powder for cosmetics is made into a slurry through the filling hole of the holder and the bottom hole of the bottomed medium dish;
Provided with a plurality of solvent recovery passages that match the inner surface of the bottomed pan , on the lower side of the mounting base that has a joint hole that communicates with the suction source. A flat vacuum pad having a pressure contact portion that has an outer shape capable of entering the opening of the intermediate dish, and a stripper plate provided with a punch hole having a shape in which the pressure contact portion is inserted and a peripheral edge portion is in pressure contact with the outer periphery of the bottomed intermediate pan. A stripper mechanism having a spring mechanism for urging the stripper plate downward, and the flat vacuum pad and the stripper plate are formed into a bottomed inner dish and a filled slurry-like cosmetic by two-stage motion. A molding unit for preforming arranged above the holder that can be contacted and detached,
A vertical drive mechanism that drives the molding unit up and down over a retracted position and a molding position with respect to the bottomed pan;
A cosmetic restraint member feeding device configured to be able to feed and wind up a cosmetic restraint member made of any one of paper, cloth, and nonwoven fabric interposed between the stripper plate, the bottomed pan and the filled slurry cosmetic. A winding mechanism,
Have
A bottom filling nozzle is attached to the filling hole so as to face the bottom hole of the bottomed pan, and the cosmetic restraining member is pressed against the outer periphery of the bottomed pan in the two-step motion of the molding unit before the flat vacuum pad. Next, the flat vacuum pad is lowered to close the opening side of the bottomed pan, and a predetermined amount of slurry-like cosmetic is filled from the bottom hole of the bottom-filled pan into the bottomed pan, and the slurry-like cosmetic is filled. After the compression molding is completed , the flat vacuum pad is first removed, and then the cosmetic restraint member is removed, and the solvent protruding from the solvent recovery passage is sucked by a suction source to make up the makeup. Solvent is collected without causing the agent to leak and the upper and outer circumferences of the bottomed pan to become dirty, and the bottomed pan is prevented from lifting, making it a semi-finished product.
The finish molding apparatus is:
A molding unit for finish molding using a flat vacuum pad with an identification mark in the same configuration as the molding unit of the preforming device,
A vertical drive mechanism that drives the molding unit up and down over a retracted position and a molding position with respect to the bottomed pan;
A cosmetic agent restraining member feed-out configured such that a cosmetic restraint member made of any of paper, cloth, and non-woven fabric interposed between the stripper plate, the bottomed intermediate dish and the semifinished cosmetic agent can be fed out and wound up. A winding mechanism,
A filling hole closing pin for closing the bottom hole side of the bottomed pan,
Have
At the time of compression molding of the cosmetic product that is a semi-finished product in the bottomed pan with the flat vacuum pad, the bottom hole side of the bottomed pan is closed with a filling hole closing pin, and the two-step motion of the molding unit A cosmetic restraint member is pressed on the outer periphery of the bottomed intermediate dish before the vacuum pad, and then the flat vacuum pad is pressed to prevent the cosmetic from leaking, and the cosmetic product that has become a semi-finished product is compressed and molded flatly. After the completion , the flat vacuum pad is first removed, and then the cosmetic restraint member is removed, and the solvent protruding from the solvent recovery passage is sucked by a suction source, so that the cosmetic does not leak and the upper and outer circumferences of the bottomed pan are stained. It was configured to collect the solvent without any problems and prevent the bottomed pan from lifting,
A powder cosmetic molding apparatus characterized by the above. Powder to obtain a semi-finished product and product by filling a metal or resin bottomed pan with a slurry-like cosmetic agent in which cosmetic powder is made into a slurry, and molding using a pre-molding device and a finishing molding device A cosmetic molding apparatus,
The preforming device is
A bottomed pan with a bottom hole made of metal or resin and placed on a holder with a filling hole from the bottom side;
A filling means comprising a bottom filling nozzle for filling a slurry-like cosmetic agent in which a powder for cosmetics is made into a slurry through the filling hole of the holder and the bottom hole of the bottomed medium dish;
Provided with a plurality of solvent recovery passages that match the inner surface of the bottomed pan , on the lower side of the mounting base that has a joint hole that communicates with the suction source. A flat vacuum pad having a pressure contact portion that has an outer shape capable of entering the opening of the intermediate dish, and a stripper plate provided with a punch hole having a shape in which the pressure contact portion is inserted and a peripheral edge portion is in pressure contact with the outer periphery of the bottomed intermediate pan. A stripper mechanism having a spring mechanism for urging the stripper plate downward, and the flat vacuum pad and the stripper plate are formed into a bottomed inner dish and a filled slurry-like cosmetic by two-stage motion. A molding unit for preforming arranged above the holder that can be contacted and detached,
A servomotor that drives the molding unit up and down over a retracted position and a molding position with respect to the bottomed pan, and a vertical drive mechanism unit including a ball screw vertical drive unit;
A cosmetic restraint member feeding device configured to be able to feed and wind up a cosmetic restraint member made of any one of paper, cloth, and nonwoven fabric interposed between the stripper plate, the bottomed pan and the filled slurry cosmetic. A winding mechanism,
Have
At the time of compression molding of the cosmetic product that is a semi-finished product in the bottomed pan with the flat vacuum pad, the bottom hole side of the bottomed pan is closed with a filling hole closing pin, and the two-step motion of the molding unit A cosmetic restraint member is pressed on the outer periphery of the bottomed intermediate dish before the vacuum pad, and then the flat vacuum pad is pressed to prevent the cosmetic from leaking, and the cosmetic product that has become a semi-finished product is compressed and molded flatly. After the completion , the flat vacuum pad is removed first, and then the cosmetic restraint member is detached,
The solvent protruding from the solvent recovery passage is sucked by a suction source, the cosmetic agent does not leak, the solvent is recovered without contaminating the upper and outer circumferences of the bottomed pan, and the lift of the bottomed pan is prevented. Configured to get
The finish molding apparatus is:
A molding unit for finish molding using a flat vacuum pad with an identification mark in the same configuration as the molding unit of the preforming device,
A servomotor that drives the molding unit up and down over a retracted position and a molding position with respect to the bottomed pan, and a vertical drive mechanism unit including a ball screw vertical drive unit;
A cosmetic agent restraining member feed-out configured such that a cosmetic restraint member made of any of paper, cloth, and non-woven fabric interposed between the stripper plate, the bottomed intermediate dish and the semifinished cosmetic agent can be fed out and wound up. A winding mechanism,
A filling hole closing pin for closing the bottom hole side of the bottomed pan,
Have
At the time of compression molding of the cosmetic product that is a semi-finished product in the bottomed pan with the flat vacuum pad, the bottom hole side of the bottomed pan is closed with a filling hole closing pin, and the two-step motion of the molding unit A cosmetic restraint member is pressed on the outer periphery of the bottomed intermediate dish before the vacuum pad, and then the flat vacuum pad is pressed to prevent the cosmetic from leaking, and the cosmetic product that has become a semi-finished product is compressed and molded flatly. After the completion , the flat vacuum pad is first removed, and then the cosmetic restraint member is removed, and the solvent protruding from the solvent recovery passage is sucked by a suction source, so that the cosmetic does not leak and the upper and outer circumferences of the bottomed pan are stained. It is configured to collect the solvent without any problem and prevent the bottomed pan from lifting,
Further, a data input unit for setting a lowering speed setting, a lowering switching position, a lowering time, and a compression torque at the time of compression in the preforming device and the finish molding device,
The servo motor is controlled based on the setting data from the data input unit, and at the time of compression molding by the molding unit of the preforming apparatus, high-speed positioning control is performed from the retracted position of the molding unit to the compression molding position to perform preliminary compression molding. When the compression molding is performed by the molding unit of the finishing molding apparatus, the driving unit is driven downward by high-speed positioning control from the retracted position of the molding unit to the position in contact with the cosmetic, and by the set compression torque by torque control from the position in contact with the cosmetic. A molding control unit for executing low-speed compression molding;
An apparatus for molding powder cosmetics, comprising: Powder to obtain a semi-finished product and product by filling a metal or resin bottomed pan with a slurry-like cosmetic agent in which cosmetic powder is made into a slurry, and molding using a pre-molding device and a finishing molding device A cosmetic molding apparatus,
The preforming device is
A bottomed pan with a bottom hole made of metal or resin and placed on a holder with a filling hole from the bottom side;
A filling means comprising a bottom filling nozzle for filling a slurry-like cosmetic agent in which a powder for cosmetics is made into a slurry through the filling hole of the holder and the bottom hole of the bottomed medium dish;
Provided with a plurality of solvent recovery passages that match the inner surface of the bottomed pan , on the lower side of the mounting base that has a joint hole that communicates with the suction source. A flat vacuum pad having a pressure contact portion that has an outer shape capable of entering the opening of the intermediate dish, and a stripper plate provided with a punch hole having a shape in which the pressure contact portion is inserted and a peripheral edge portion is pressed against the outer periphery of the bottomed intermediate pan A stripper mechanism having a spring mechanism for urging the stripper plate downward, and the flat vacuum pad and the stripper plate are formed into a bottomed inner dish and a filled slurry-like cosmetic by two-stage motion. A molding unit for preforming arranged above the holder that can be contacted and detached,
A servo motor that drives the molding unit up and down with respect to the bottomed middle pan and a molding position; a vertical drive mechanism unit including a ball screw vertical drive unit and a load detection unit that detects a load during molding;
A cosmetic restraint member feeding device configured to be able to feed and wind up a cosmetic restraint member made of any one of paper, cloth, and nonwoven fabric interposed between the stripper plate, the bottomed pan and the filled slurry cosmetic. A winding mechanism,
Have
At the time of compression molding of the cosmetic product that is a semi-finished product in the bottomed pan with the flat vacuum pad, the bottom hole side of the bottomed pan is closed with a filling hole closing pin, and the two-step motion of the molding unit A cosmetic restraint member is pressed on the outer periphery of the bottomed intermediate dish before the vacuum pad, and then the flat vacuum pad is pressed to prevent the cosmetic from leaking, and the cosmetic product that has become a semi-finished product is compressed and molded flatly. After the completion , the flat vacuum pad is removed first, and then the cosmetic restraint member is detached,
The solvent protruding from the solvent recovery passage is sucked by a suction source, the cosmetic agent does not leak, the solvent is recovered without contaminating the upper and outer circumferences of the bottomed pan, and the lift of the bottomed pan is prevented. Configured to get
The finish molding apparatus is:
A molding unit for finish molding using a flat vacuum pad with an identification mark in the same configuration as the molding unit of the preforming device,
A servo motor that drives the molding unit up and down with respect to the bottomed middle pan and a molding position; a vertical drive mechanism unit including a ball screw vertical drive unit and a load detection unit that detects a load during molding;
A cosmetic agent restraining member feed-out configured such that a cosmetic restraint member made of any of paper, cloth, and non-woven fabric interposed between the stripper plate, the bottomed intermediate dish and the semifinished cosmetic agent can be fed out and wound up. A winding mechanism,
A filling hole closing pin for closing the bottom hole side of the bottomed pan,
Have
At the time of compression molding of the cosmetic product that is a semi-finished product in the bottomed pan with the flat vacuum pad, the bottom hole side of the bottomed pan is closed with a filling hole closing pin, and the two-step motion of the molding unit A cosmetic restraint member is pressed on the outer periphery of the bottomed intermediate dish before the vacuum pad, and then the flat vacuum pad is pressed to prevent the cosmetic from leaking, and the cosmetic product that has become a semi-finished product is compressed and molded flatly. After the completion , the flat vacuum pad is first removed, and then the cosmetic restraint member is removed, and the solvent protruding from the solvent recovery passage is sucked by a suction source, so that the cosmetic does not leak and the upper and outer circumferences of the bottomed pan are stained. It is configured to collect the solvent without any problem and prevent the bottomed pan from lifting,
Further, a data input unit for setting a lowering speed setting, a lowering switching position, a lowering time, and a compression torque at the time of compression in the preforming device and the finish molding device,
The servo motor is controlled based on the setting data from the data input unit, and at the time of compression molding by the molding unit of the preforming apparatus, high-speed positioning control is performed from the retracted position of the molding unit to the compression molding position to perform preliminary compression molding. When the compression molding is performed by the molding unit of the finishing molding apparatus, the driving unit is driven downward by high-speed positioning control from the retracted position of the molding unit to the position in contact with the cosmetic, and by the set compression torque by torque control from the position in contact with the cosmetic. A molding control unit that performs low-speed compression molding and performs molding stop control when the load value is insufficient based on a load signal at the time of molding compression detected by the load detection unit,
A display unit for displaying a waveform of a load value at the time of molding compression based on a load signal at the time of molding compression detected by the load detection unit;
An apparatus for molding powder cosmetics, comprising: Filled with a slurry-like cosmetic agent in which a cosmetic powder is made into a slurry form from the bottom of a bottomed medium dish made of metal or resin and having a bottom hole, a semi-finished product and a product are formed through a pre-forming step and a finish forming step. A method for forming a powder cosmetic,
The preforming step includes
A bottomed pan with a bottom hole on a holder having a filling hole at the bottom at the bottom of a molding unit having a flat vacuum pad , a stripper plate and a stripper mechanism with a spring mechanism for biasing the stripper plate downward A step of arranging
Attaching the bottom filling nozzle for discharging the slurry-like cosmetic agent to the filling hole provided at the bottom of the holder and facing the bottom hole of the bottomed pan;
Two-stage motion of the forming unit, the paper on the outer periphery of the bottomed in the dish before the plane Vacuum pad, cloth, cover contacting the cosmetic agent restraining member consisting of either a nonwoven fabric, and then the plane is lowered a flat vacuum pad A step of causing the vacuum pad to enter the opening of the bottomed medium dish, filling the slurry-like cosmetic agent from the bottom hole of the bottomed medium dish into the bottomed medium dish from the bottom surface filling nozzle, and compression molding with a flat vacuum pad;
A step of recovering the solvent that protrudes from the solvent recovery conduction port of the flat vacuum pad by sucking with a cosmetic restraint member made of any one of paper, cloth, and nonwoven fabric as a suction source;
After the compression molding is completed, the step of releasing the flat vacuum pad first by the two-step motion rising operation of the molding unit, and then releasing the cosmetic restraint member;
Including
Pre-molding semi-finished products by preventing the bottom of the bottomed pan from rising, preventing the cosmetic agent from leaking and soiling the top and outer circumference of the bottomed pan,
The finish molding process includes
The bottomed middle dish that contains the cosmetic product that is a semi-finished product is equipped with a flat vacuum pad with an identification mark of the finishing molding device, and a cosmetic restraining member is interposed under the molding unit having the same configuration as the molding unit. While arranging
The paper in the bottomed in the dish periphery before the plane Vacuum putt lowering operation of the two-stage motion by the stripper mechanism of the forming unit, cloth, cosmetic agent planar portion of the restraining member is pressed against and then flat vacuum pad made of either a nonwoven fabric Pressure-contacting the cosmetic agent flatly while preventing the cosmetic agent from leaking, and
A step of recovering the solvent that protrudes from the solvent recovery conduction port of the flat vacuum pad by sucking with a cosmetic restraint member made of any one of paper, cloth, and nonwoven fabric as a suction source;
After the compression molding is completed, the step of removing the cosmetic restraint member first after the flat vacuum pad by the ascending operation of the two-stage motion of the molding unit;
The bottom of the bottomed pan is not stained and the bottom of the bottom pan is not soiled, and the bottomed pan is lifted to finish the product.
A method for forming a powder cosmetic characterized by the above. Filled with a slurry-like cosmetic agent in which a cosmetic powder is made into a slurry form from the bottom of a bottomed medium dish made of metal or resin and having a bottom hole, a semi-finished product and a product are formed through a pre-forming step and a finish forming step. A method for forming a powder cosmetic,
The preforming step includes
A bottomed pan with a bottom hole on a holder having a filling hole at the bottom at the bottom of a molding unit having a flat vacuum pad , a stripper plate and a stripper mechanism with a spring mechanism for biasing the stripper plate downward A step of arranging
Attaching the bottom filling nozzle for discharging the slurry-like cosmetic agent to the filling hole provided at the bottom of the holder and facing the bottom hole of the bottomed pan;
A step of positioning the molding unit to approach the bottomed pan, and
Two-stage motion of the forming unit, the paper on the outer periphery of the bottomed in the dish before the plane Vacuum pad, cloth, cover contacting the cosmetic agent restraining member consisting of either a nonwoven fabric, and then the plane is lowered a flat vacuum pad A step of causing the vacuum pad to enter the opening of the bottomed medium dish, filling the slurry-like cosmetic agent from the bottom hole of the bottomed medium dish into the bottomed medium dish from the bottom surface filling nozzle, and compression molding with a flat vacuum pad;
A step of recovering the solvent that protrudes from the solvent recovery conduction port of the flat vacuum pad by sucking with a cosmetic restraint member made of any one of paper, cloth, and nonwoven fabric as a suction source;
After the compression molding is completed, the step of releasing the flat vacuum pad first by the two-step motion rising operation of the molding unit, and then releasing the cosmetic restraint member;
Including
Pre-molding semi-finished products by preventing the bottom of the bottomed pan from rising, preventing the cosmetic agent from leaking and soiling the top and outer circumference of the bottomed pan,
The finish molding process includes
The bottomed middle dish that contains the cosmetic product that is a semi-finished product is equipped with a flat vacuum pad with an identification mark of the finishing molding device, and a cosmetic restraining member is interposed under the molding unit having the same configuration as the molding unit. While arranging
Controlling the molding unit in the order of positioning control and torque control to approach the bottomed pan, and
The paper in the bottomed in the dish periphery before the plane Vacuum putt lowering operation of the two-stage motion by the stripper mechanism of the forming unit, cloth, cosmetic agent planar portion of the restraining member is pressed against and then flat vacuum pad made of either a nonwoven fabric Pressure-contacting the cosmetic agent flatly while preventing the cosmetic agent from leaking, and
A step of recovering the solvent that protrudes from the solvent recovery conduction port of the flat vacuum pad by sucking with a cosmetic restraint member made of any one of paper, cloth, and nonwoven fabric as a suction source;
After the compression molding is completed, the step of removing the cosmetic restraint member first after the flat vacuum pad by the ascending operation of the two-stage motion of the molding unit;
The bottom of the bottomed pan is not stained and the bottom of the bottom pan is not soiled, and the bottomed pan is lifted to finish the product,
A method for forming a powder cosmetic characterized by the above. Filled with a slurry-like cosmetic agent in which a cosmetic powder is made into a slurry form from the bottom of a bottomed medium dish made of metal or resin and having a bottom hole, a semi-finished product and a product are formed through a pre-forming step and a finish forming step. A method for forming a powder cosmetic,
The preforming step includes
A bottomed pan with a bottom hole on a holder having a filling hole at the bottom at the bottom of a molding unit having a flat vacuum pad , a stripper plate and a stripper mechanism with a spring mechanism for biasing the stripper plate downward A step of arranging
Attaching the bottom filling nozzle for discharging the slurry-like cosmetic agent to the filling hole provided at the bottom of the holder and facing the bottom hole of the bottomed pan;
A step of positioning the molding unit to approach the bottomed pan, and
Two-stage motion of the forming unit, the paper on the outer periphery of the bottomed in the dish before the plane Vacuum pad, cloth, cover contacting the cosmetic agent restraining member consisting of either a nonwoven fabric, and then the plane is lowered a flat vacuum pad A step of causing the vacuum pad to enter the opening of the bottomed medium dish, filling the slurry-like cosmetic agent from the bottom hole of the bottomed medium dish into the bottomed medium dish from the bottom surface filling nozzle, and compression molding with a flat vacuum pad;
A step of recovering the solvent that protrudes from the solvent recovery conduction port of the flat vacuum pad by sucking with a cosmetic restraint member made of any one of paper, cloth, and nonwoven fabric as a suction source;
After the compression molding is completed, the step of releasing the flat vacuum pad first by the two-step motion rising operation of the molding unit, and then releasing the cosmetic restraint member;
A step of stopping the molding operation when the load value is insufficient based on the load signal of the molding unit at the time of molding compression detected by the load detector, and displaying the waveform of the load value at the time of molding compression based on the load signal; ,
Including
Pre-molding semi-finished products by preventing the bottom of the bottomed pan from rising, preventing the cosmetic agent from leaking and soiling the top and outer circumference of the bottomed pan,
The finish molding process includes
The bottomed middle dish that contains the cosmetic product that is a semi-finished product is equipped with a flat vacuum pad with an identification mark of the finishing molding device, and a cosmetic restraining member is interposed under the molding unit having the same configuration as the molding unit. While arranging
Controlling the molding unit in the order of positioning control and torque control to approach the bottomed pan, and
The paper in the bottomed in the dish periphery before the plane Vacuum putt lowering operation of the two-stage motion by the stripper mechanism of the forming unit, cloth, cosmetic agent planar portion of the restraining member is pressed against and then flat vacuum pad made of either a nonwoven fabric Pressure-contacting the cosmetic agent flatly while preventing the cosmetic agent from leaking, and
A step of recovering the solvent that protrudes from the solvent recovery conduction port of the flat vacuum pad by sucking with a cosmetic restraint member made of any one of paper, cloth, and nonwoven fabric as a suction source;
After the compression molding is completed, the step of removing the cosmetic restraint member first after the flat vacuum pad by the ascending operation of the two-stage motion of the molding unit;
A step of stopping the molding operation when the load value is insufficient based on the load signal of the molding unit at the time of molding compression detected by the load detector, and displaying the waveform of the load value at the time of molding compression based on the load signal; ,
The bottom of the bottomed pan is not stained and the bottom of the bottom pan is not soiled, and the bottomed pan is lifted to finish the product.
A method for forming a powder cosmetic characterized by the above.

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