CN201040846Y - Drain pipe textile fabric filter layer external wrapping machine cladding machine - Google Patents

Drain pipe textile fabric filter layer external wrapping machine cladding machine Download PDF

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Publication number
CN201040846Y
CN201040846Y CNU2007201035677U CN200720103567U CN201040846Y CN 201040846 Y CN201040846 Y CN 201040846Y CN U2007201035677 U CNU2007201035677 U CN U2007201035677U CN 200720103567 U CN200720103567 U CN 200720103567U CN 201040846 Y CN201040846 Y CN 201040846Y
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China
Prior art keywords
wheel
support
roller
rolling
coating
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Expired - Fee Related
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CNU2007201035677U
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Chinese (zh)
Inventor
丁昆仑
余玲
高占义
王少丽
董锋
蒙静
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China Institute of Water Resources and Hydropower Research
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China Institute of Water Resources and Hydropower Research
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Priority to CNU2007201035677U priority Critical patent/CN201040846Y/en
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Publication of CN201040846Y publication Critical patent/CN201040846Y/en
Anticipated expiration legal-status Critical
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Abstract

The utility model provides a coating machine, which is a drainage pipe fabric filter layer outsourcing material coating machine concretely. The structure thereof comprises a discharging mechanism, a non spinning cloth bracket, a feeding mechanism, a non spinning cloth shaping plate, a coating gear train, a coating tight winding device, a winding machine, a rear clip feeding counting mechanism and a material receiving mechanism. The discharging mechanism, the non spinning cloth bracket, the feeding mechanism, the non spinning cloth shaping plate, the coating gear train, the coating tight winding device, the winding machine, the rear clip feeding counting mechanism and the material receiving mechanism are connected in turn. Compared with the prior art, a drainage pipe fabric filter layer outsourcing material coating machine of the utility model has the advantages of reasonable design, high production efficiency, making up the disadvantage unstable manual operation quality, continuous production, and providing strong support for large area hidden pipe drainage construction, etc.

Description

Gutter woven membrane outsourcing material coating machine
Technical field
The utility model relates to a kind of coating machine, and a kind of gutter woven membrane outsourcing material coating machine specifically is provided.
Background technology
When adopting closed drainage, gutter needs the outsourcing material to form filtering layer outward, the effect that play and prevent silting, guarantees drainage effect.The coating production technology of the outer construction materials contract of gutter still is operating as the master with the manual sewing method that coats at present: a kind of is after earlier the outer construction materials contract of woven membrane being stitched into the cover tubular, this sleeve fabric sleeve is being reached on the corrugated drain pipe of tens of rice even up to a hundred meters by hand again; Another kind is to wrap in earlier on the gutter cutting out the outer construction materials contract personnel selection of good woven membrane worker, adopts the manual suture afterwards.Adopt manual method to coat the outer construction materials contract of closed drain and need a lot of manually-operateds, waste time and energy, efficient is very low, and coating speed also can't with the fine cooperation of gutter pipemaking machine of mechanization, automation, its outsourcing material package coating can not be closely evenly attached to bellows surface, quality is inhomogeneous and be difficult to guarantee that the coating quality can not satisfy the requirement of closed drainage.If it is need to increase filler or when coating, hand-manipulated then can't to guarantee that at all thick outsourcing material package is covered smooth, even with heavy weave.
Summary of the invention
The utility model is at above deficiency, provide a kind of reasonable in design, production efficiency is high, can remedy the unsettled defective of quality hand-manipulated, and produce continuously, the gutter woven membrane outsourcing material coating machine of strong support is provided for large tracts of land closed drainage construction.
The technical scheme that its technical problem that solves the utility model adopts is:
A kind of gutter woven membrane outsourcing material coating machine, by discharge mechanism, the nonwoven carriage, feed mechanism, the nonwoven trim panel coats train, coat the rolling-in device, coil winding machine, after pinch and counting mechanism and receiving mechanism constitute, described discharge mechanism, nonwoven carriage, feed mechanism, the nonwoven trim panel coats train, coats the rolling-in device, coil winding machine, after pinch and counting mechanism links to each other in turn with receiving mechanism;
Described discharge mechanism is by the chassis, detachable rotating disk, fixed bearing, pivoting support, rotating shaft, rotating cage and non-dismountable rotating disk constitute, and top, described chassis is connected and fixed bearing, and chassis and fixed bearing center are provided with rotating shaft, the fixed bearing top is connected with pivoting support, the pivoting support top connects rotating cage, and described rotating cage that connects as one and pivoting support are coupling in rotating shaft, and the rotating cage outside is connected with non-dismountable rotating disk.
Discharge mechanism is when being used for being interrupted production, and bellows is passive to be broadcasted.
When serialization was produced, available carriage replaced, and front end directly links to each other with tubulation and punching unit.Or two cover discharge mechanism feed of taking turns.
Described nonwoven carriage comprises chassis overhang, and described chassis overhang is provided with can extract rotating shaft out, and described extraction the out is connected with fender plate in the rotating shaft, can extract out and also be provided with the rotating shaft damper in the rotating shaft.
The nonwoven carriage is used for being interrupted and when producing continuously, the storage of non-woven fabrics fabric with broadcast (passive broadcasting).Adopt two supports to take turns to use when producing continuously.
Described feed mechanism comprises frame, the frame top is provided with ac adjustable speed motor and reductor, described ac adjustable speed motor and reductor connect the active pinch wheel that is provided with on the frame by transmission device, described active pinch wheel below is provided with passive pinch wheel, described active pinch wheel top is provided with gripping mechanism, and described passive pinch wheel below is provided with buffer.
Feed mechanism is used to carry bellows to move ahead, and by speed adjusting gear, the speeds match of production unit before and after adapting to.
Described nonwoven trim panel comprises support, and described support is provided with " U " shape groove trim panel.
Described coating train comprises base plate, and described base plate top is provided with six supports, and the coating roller is set on the described support, be separated by two to coat the rollers setting of staggering, and the axle center angle of two adjacent coating rollers greater than 0 ° less than 90 °.
Coating train is used for adhesive-bonded fabric closely, entirely is coated on bellows.
Its coating process is divided into:
1, according to the width of adhesive-bonded fabric, determine its size, material tentatively is coated on the pipe along direction of a curve.
2, each group coating roller makes up at a certain angle in the space, and nonwoven is coated on the bellows fully, and the roller position is not replaced or reconcile to caliber simultaneously.
3, along with the rotation of mechanism, nonwoven tightly is coated on the bellows.For coiling is prepared, and guarantee that adhesive-bonded fabric is smooth.
Described coating rolling-in device comprises rolling wheel support, described rolling wheel support is provided with roller, three on described roller is one group, being equilateral triangle distributes, every group of roller cooperates rolling with the cylindrical of outer cylinder, establish interchangeable cylinder in the described outer cylinder, outer cylinder one end also is provided with interchangeable rolling end cap, and described outer cylinder connects motor and reductor by transmission device.
Described coil winding machine comprises the support that is provided with on base and the base, described support is provided with the fixation hollow axle, the outer two ends of described fixation hollow axle are provided with rotary disk, described rotary disk connecting line wheel, and ac variable frequency speed regulation motor and reductor by being provided with on the transmission device connection base, described support skin also is coated with protective screening.
Coil winding machine is the banding mechanism of adhesive-bonded fabric and bellows, can be according to the situation of different pipes, and the ratio of line speed before adjusting the rotary speed of rotary disk and being tied pipe, or change how many line wheel numbers realize.The needs that can adapt to different product.Bobbin on the line wheel and on silk thread be off-the-shelf, can load onto in advance and change, used silk thread can be materials such as nylon.Two rotary disks can form rhombus reticulate pattern silk thread winding effect to the different directions rotation, evenly closely are coated on the gutter outer construction materials contract; Also can only form helical form silk thread winding effect with a big disc spins.
Pinch after described and counting mechanism comprises frame, the frame top is provided with ac adjustable speed motor and reductor, described ac adjustable speed motor and reductor connect the active pinch wheel that is provided with on the frame by transmission device, described active pinch wheel top is provided with passive pinch wheel, described passive pinch wheel top is provided with gripping mechanism, described active pinch wheel below is provided with buffer, and passive pinch wheel is linkage counter also;
Pinch after described and counting mechanism is regulated by speed, guarantee with the front feed mechanism synchronously or guarantee certain force of strain.
According to different specification requirements,, reach the purpose of producing the different length product with the electrical equipment control shearing device.
Described receiving mechanism comprises frame, described frame is connected to replaceable rotating disk by roller shaft, also be hinged with swing span in the frame bottom, the swing span top is provided with friction driving roller, described friction driving roller connects ac variable frequency speed regulation motor and reductor by transmission device, and the bottom of described swing span is provided with stop.
The roller that coats the rolling-in device is provided with roller gap and adjusts nut.
The line wheel of coil winding machine is provided with line wheel damper.
Compared with prior art, a kind of gutter woven membrane outsourcing material coating machine of the present utility model, its production efficiency height, steady quality; Can carry out the coating of harmless cloth, heavy weave, harmless cloth packing and big caliber; Can carry out serialization production, have reasonable in design, production efficiency is high, can remedy the unsettled defective of quality hand-manipulated, and produce continuously, for large tracts of land closed drainage construction provides characteristics such as strong support.
Description of drawings
Below in conjunction with drawings and Examples the utility model is further specified.
Fig. 1 is a kind of structural representation of gutter woven membrane outsourcing material coating machine;
Fig. 2 is a kind of structural front view of discharge mechanism of gutter woven membrane outsourcing material coating machine;
Fig. 3 is a kind of structure vertical view of discharge mechanism of gutter woven membrane outsourcing material coating machine;
Fig. 4 is a kind of structural front view of nonwoven carriage of gutter woven membrane outsourcing material coating machine;
Fig. 5 is a kind of structure left view of nonwoven carriage of gutter woven membrane outsourcing material coating machine;
Fig. 6 is a kind of structural representation of feed mechanism of gutter woven membrane outsourcing material coating machine;
Fig. 7 is a kind of structural front view of nonwoven trim panel of gutter woven membrane outsourcing material coating machine;
Fig. 8 is a kind of structure left view of nonwoven trim panel of gutter woven membrane outsourcing material coating machine;
Fig. 9 is a kind of structural front view of coating train of gutter woven membrane outsourcing material coating machine;
Figure 10 is a kind of structure side view (1) of coating train of gutter woven membrane outsourcing material coating machine;
Figure 11 is a kind of structure side view (2) of coating train of gutter woven membrane outsourcing material coating machine;
Figure 12 is a kind of structure side view (3) of coating train of gutter woven membrane outsourcing material coating machine;
Figure 13 is a kind of structural front view of coating rolling-in device of gutter woven membrane outsourcing material coating machine;
Figure 14 is a kind of structure side view of coating rolling-in device of gutter woven membrane outsourcing material coating machine;
Figure 15 is a kind of structural front view of coil winding machine of gutter woven membrane outsourcing material coating machine;
Figure 16 is a kind of structure left view of coil winding machine of gutter woven membrane outsourcing material coating machine;
Figure 17 pinches and the structural front view of counting mechanism after for a kind of gutter woven membrane outsourcing material coating machine;
Figure 18 is a kind of structural front view of receiving mechanism of gutter woven membrane outsourcing material coating machine;
Figure 19 is a kind of structure right view of receiving mechanism of gutter woven membrane outsourcing material coating machine.
The specific embodiment
The utility model is described in further detail below in conjunction with the drawings and specific embodiments, but not as to qualification of the present utility model.
Provide a most preferred embodiment below:
As shown in Figure 1, a kind of gutter woven membrane outsourcing material coating machine is by discharge mechanism 1, nonwoven carriage 2, feed mechanism 3, nonwoven trim panel 4, coat train 5, coat rolling-in device 6, coil winding machine 7, after pinch and counting mechanism 8 and receiving mechanism 9 constitutes described discharge mechanism 1, nonwoven carriage 2, feed mechanism 3, nonwoven trim panel 4 coats train 5, coat rolling-in device 6, coil winding machine 7, after pinch and counting mechanism 8 links to each other in turn with receiving mechanism 9.
Shown in accompanying drawing 2, accompanying drawing 3, discharge mechanism 1 is by chassis 11, detachable rotating disk 12, fixed bearing 13, pivoting support 14, rotating shaft 15, rotating cage 16 and non-dismountable rotating disk 17 constitute, 11 tops, described chassis are connected and fixed bearing 13, chassis 11 and fixed bearing 13 centers are provided with rotating shaft 15, and fixed bearing 13 tops are connected with pivoting support 14, and pivoting support 14 tops connect rotating cage 16, described rotating cage that connects as one 16 and pivoting support 14 are coupling in rotating shaft 15, and rotating cage 16 outsides are connected with non-dismountable rotating disk 17.
Shown in accompanying drawing 4, accompanying drawing 5, nonwoven carriage 2 comprises chassis overhang 21, and described chassis overhang 21 is provided with can extract rotating shaft 22 out, and described extraction the out is connected with fender plate 23 in the rotating shaft 22, can extract out and also be provided with rotating shaft damper 24 in the rotating shaft 22.
As shown in Figure 6, feed mechanism 3 comprises frame 31, frame 31 tops are provided with ac adjustable speed motor and reductor 32, described ac adjustable speed motor and reductor 32 connect the active pinch wheel 34 that is provided with on the frame 31 by transmission device 33, described active pinch wheel 34 belows are provided with passive pinch wheel 35, described active pinch wheel 34 tops are provided with gripping mechanism 36, and described passive pinch wheel 35 belows are provided with buffer 37.
Shown in accompanying drawing 7, accompanying drawing 8, nonwoven trim panel 4 comprises support 41, and described support 41 is provided with " U " shape groove trim panel 42.
Shown in accompanying drawing 9, accompanying drawing 10, accompanying drawing 11 and accompanying drawing 12, coat train 5 and comprise base plate 51, described base plate 51 tops are provided with six supports 52, be provided with on the described support 52 and coat roller 53, being separated by two coats rollers 53 setting of staggering, and the axle center angle of two adjacent coating rollers 53 greater than 0 ° less than 90 °.
Shown in accompanying drawing 13, accompanying drawing 14, coat rolling-in device 6 and comprise rolling wheel support 61, described rolling wheel support 61 is provided with roller 62,62 3 on described roller is one group, being equilateral triangle distributes, every group of roller 62 cooperates rolling with the cylindrical of outer cylinder 63, establish interchangeable cylinder 64 in the described outer cylinder 63, outer cylinder 63 1 ends also are provided with interchangeable rolling end cap 65, described outer cylinder 63 connects motor and reductor 67 by transmission device 66, and the roller 62 that coats rolling-in device 6 is provided with roller gap and adjusts nut 68.
Shown in accompanying drawing 15, accompanying drawing 16, coil winding machine 7 comprises the support 72 that is provided with on base 71 and the base 71, described support 72 is provided with fixation hollow axle 73, described fixation hollow axle 73 outer two ends are provided with rotary disk 74, described rotary disk 74 connecting lines wheel 75, and ac variable frequency speed regulation motor and reductor 77 by being provided with on the transmission device 76 connection bases 71, described support 72 skins also are coated with protective screening 78, and the line wheel 75 of coil winding machine 7 is provided with line wheel damper 79.
As shown in Figure 17, pinch after described and counting mechanism 8 comprises frame 81, frame 81 tops are provided with ac adjustable speed motor and reductor 82, described ac adjustable speed motor and reductor 82 connect the active pinch wheel 84 that is provided with on the frame 81 by transmission device 83, described active pinch wheel 84 tops are provided with passive pinch wheel 85, described passive pinch wheel 85 tops are provided with gripping mechanism 86, and described active pinch wheel 84 belows are provided with buffer 87, and passive pinch wheel 85 is gone back linkage counter 88.
Shown in accompanying drawing 18, accompanying drawing 19, receiving mechanism 9 comprises frame 91, described frame 91 is connected with replaceable rotating disk 93 by roller 92, also be hinged with swing span 94 in frame 91 bottoms, swing span 94 tops are provided with friction driving roller 95, described friction driving roller 95 connects ac variable frequency speed regulation motor and reductor 97 by transmission device 96, and the bottom of described swing span 94 is provided with stop 98.
Gutter woven membrane outsourcing material coating machine of the present utility model in use, as shown in Figure 1, the corrugated drain pipe that the need that are wrapped on the discharge mechanism 1 coat is sent into feed mechanism 3 together with the nonwoven on the nonwoven carriage 2, after 4 shapings of nonwoven trim panel are handled, carrying out nonwoven in coating train 5 coats, again after coating rolling-in device 6 rolling-in processing, send into coil winding machine 7 coating that winds the line, coat at last good product through after pinch and counting mechanism 8 sends receiving mechanism 9 to, arrangement backs etc. are to be used.
Above-described embodiment, the utility model specific embodiment a kind of more preferably just, the common variation that those skilled in the art carries out in the technical solutions of the utility model scope and replacing all should be included in the protection domain of the present utility model.

Claims (3)

1. gutter woven membrane outsourcing material coating machine, by discharge mechanism (1), nonwoven carriage (2), feed mechanism (3), nonwoven trim panel (4), coat train (5), coat rolling-in device (6), coil winding machine (7), after pinch and counting mechanism (8) and receiving mechanism (9) constitute, it is characterized in that described discharge mechanism (1), nonwoven carriage (2), feed mechanism (3), nonwoven trim panel (4) coats train (5), coats rolling-in device (6), coil winding machine (7), after pinch and counting mechanism (8) links to each other in turn with receiving mechanism (9), wherein
Described discharge mechanism (1) is by chassis (11), detachable rotating disk (12), fixed bearing (13), pivoting support (14), rotating shaft (15), rotating cage (16) and non-dismountable rotating disk (17) constitute, top, described chassis (11) is connected and fixed bearing (13), chassis (11) and fixed bearing (13) center are provided with rotating shaft (15), fixed bearing (13) top is connected with pivoting support (14), pivoting support (14) top connects rotating cage (16), and described rotating cage that connects as one (16) and pivoting support (14) are coupling in rotating shaft (15), and rotating cage (16) outside is connected with non-dismountable rotating disk (17);
Described nonwoven carriage (2) comprises chassis overhang (21), described chassis overhang (21) is provided with can extract rotating shaft (22) out, the described extraction out is connected with fender plate (23) in the rotating shaft (22), can extract out and also be provided with rotating shaft damper (24) in the rotating shaft (22);
Described feed mechanism (3) comprises frame (31), frame (31) top is provided with ac adjustable speed motor and reductor (32), described ac adjustable speed motor and reductor (32) connect frame (31) by transmission device (33) and go up the active pinch wheel (34) that is provided with, described active pinch wheel (34) below is provided with passive pinch wheel (35), described active pinch wheel (34) top is provided with gripping mechanism (36), and described passive pinch wheel (35) below is provided with buffer (37);
Described nonwoven trim panel (4) comprises support (41), and described support (41) is provided with " U " shape groove trim panel (42);
Described coating train (5) comprises base plate (51), described base plate (51) top is provided with six supports (52), be provided with on the described support (52) and coat roller (53), being separated by two coats rollers (53) setting of staggering, and the axle center angle of two adjacent coating rollers (53) greater than 0 ° less than 90 °;
Described coating rolling-in device (6) comprises rolling wheel support (61), described rolling wheel support (61) is provided with roller (62), (62) three on described roller is one group, being equilateral triangle distributes, every group of roller (62) cooperates rolling with the cylindrical of outer cylinder (63), establish interchangeable cylinder (64) in the described outer cylinder (63), outer cylinder (63) one ends also are provided with interchangeable rolling end cap (65), and described outer cylinder (63) connects motor and reductor (67) by transmission device (66);
Described coil winding machine (7) comprises the support (72) that base (71) and base (71) upward are provided with, described support (72) is provided with fixation hollow axle (73), the outer two ends of described fixation hollow axle (73) are provided with rotary disk (74), described rotary disk (74) connecting line wheel (75), and pass through transmission device (76) connection base (71) and go up ac variable frequency speed regulation motor and the reductor (77) that is provided with, described support (72) skin also is coated with protective screening (78);
Pinch after described and counting mechanism (8) comprises frame (81), frame (81) top is provided with ac adjustable speed motor and reductor (82), described ac adjustable speed motor and reductor (82) connect frame (81) by transmission device (83) and go up the active pinch wheel (84) that is provided with, described active pinch wheel (84) top is provided with passive pinch wheel (85), described passive pinch wheel (85) top is provided with gripping mechanism (86), described active pinch wheel (84) below is provided with buffer (87), and passive pinch wheel (85) is gone back linkage counter (88);
Described receiving mechanism (9) comprises frame (91), described frame (91) is connected with replaceable rotating disk (93) by roller (92), also be hinged with swing span (94) in frame (91) bottom, swing span (94) top is provided with friction driving roller (95), described friction driving roller (95) connects ac variable frequency speed regulation motor and reductor (97) by transmission device (96), and the bottom of described swing span (94) is provided with stop (98).
2. a kind of gutter woven membrane outsourcing material coating machine according to claim 1 is characterized in that, the roller (62) of described coating rolling-in device (6) is provided with roller gap and adjusts nut (68).
3. a kind of gutter woven membrane outsourcing material coating machine according to claim 1 is characterized in that, the line wheel (75) of described coil winding machine (7) is provided with line wheel damper (79).
CNU2007201035677U 2007-02-12 2007-02-12 Drain pipe textile fabric filter layer external wrapping machine cladding machine Expired - Fee Related CN201040846Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU2007201035677U CN201040846Y (en) 2007-02-12 2007-02-12 Drain pipe textile fabric filter layer external wrapping machine cladding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU2007201035677U CN201040846Y (en) 2007-02-12 2007-02-12 Drain pipe textile fabric filter layer external wrapping machine cladding machine

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CN201040846Y true CN201040846Y (en) 2008-03-26

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102897610A (en) * 2012-11-09 2013-01-30 吴发轴 Non-woven fabric covering machine for water discharging plate or water discharging belt
CN104895026A (en) * 2015-06-02 2015-09-09 中国水利水电科学研究院 Woven fabric coating device and using method thereof
CN107187070A (en) * 2017-07-17 2017-09-22 彭志 A kind of yarn dyeing tube outer surface filter layer coating machine

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102897610A (en) * 2012-11-09 2013-01-30 吴发轴 Non-woven fabric covering machine for water discharging plate or water discharging belt
CN102897610B (en) * 2012-11-09 2015-12-23 吴发轴 A kind of nonwoven fabrics taping machine for drain board or drainage belt
CN104895026A (en) * 2015-06-02 2015-09-09 中国水利水电科学研究院 Woven fabric coating device and using method thereof
CN107187070A (en) * 2017-07-17 2017-09-22 彭志 A kind of yarn dyeing tube outer surface filter layer coating machine

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Granted publication date: 20080326

Termination date: 20140212