CN201037120Y - Condensation water refined processing high-speed mixing bed - Google Patents

Condensation water refined processing high-speed mixing bed Download PDF

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Publication number
CN201037120Y
CN201037120Y CNU2007201439238U CN200720143923U CN201037120Y CN 201037120 Y CN201037120 Y CN 201037120Y CN U2007201439238 U CNU2007201439238 U CN U2007201439238U CN 200720143923 U CN200720143923 U CN 200720143923U CN 201037120 Y CN201037120 Y CN 201037120Y
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China
Prior art keywords
water
water distribution
mixed bed
resin
distribution board
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Expired - Lifetime
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CNU2007201439238U
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Chinese (zh)
Inventor
于新玉
于春清
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China Datang Technologies and Engineering Co Ltd
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China Datang Technologies and Engineering Co Ltd
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Abstract

The utility model provides a high-speed mixed bed suitable to be used in condensate system in power plant, wherein, a feed-water device adopts two-stage water distribution to realize even water distribution and to prevent the fed-in water from impacting resin directly; the gap between a water distribution plate and a resin inlet pipe is provided with a seal ring to prevent the resin from flowing to the water distribution plate from the gap; in order to strengthen the bearing strength of the water distribution plate, a plurality of suspenders which are connected with the upper end enclosure of the mixed bed and the water distribution plate are evenly arranged; moreover, the height of the middle part of the drum body of the mixed bed is increased so that a water cushion layer is arranged on the resin; in addition, a stainless steel thin tie plate is arranged inside a lower end enclosure as an internal lining to replace the prior stainless steel jacket end enclosure and the prior equalizing pipe. The utility model which overcomes the disadvantages of the prior mixed bed equipment and greatly prolongs the operation cycle of condensation water has the advantages of high effluent quality and longer operation cycle; moreover, the utility model reduces regeneration frequency of the resin to lower the operating cost of the entire system and improve production security.

Description

A kind of condensed water precision processing high flow rate mixed bed
Technical field
The utility model belongs to water-treatment technology field, particularly carries out the high flow rate mixed bed of condensed water precision processing.
Background technology
Along with growing continuously and fast of national economy, electric utility has also obtained development at full speed.China's generating set constantly develops to high-parameters, large vol direction, so boiler is also more and more higher to the requirement of feed water quality.In order to guarantee unit safety operation, China adopts condensed water precision processing system substantially at the unit of subcritical and above parameter, to remove various impurity in the condensed water, guarantees that feed water quality meets the requirements.
In China, high flow rate mixed bed is the equipment that is widely used in the condensed water precision processing most at present.Mixing bed has its water outlet purity preferably under the normal design and running condition when the H-OH type moves, and the successful experience of ammonia periodic duty is arranged.The condensed water precision processing mixed-bed system of 300MW unit is general to adopt 2 φ 2200 cylindricalitys to mix bed, general 3 φ, the 3000 spherical beds that mix that adopt of the condensed water precision processing mixed-bed system of 600MW unit, general 4 φ, the 3000 spherical beds that mix that adopt of the condensed water precision processing mixed-bed system of 1000MW unit, every resin floor height is 1~1.2 meter, and flow velocity is at 100~120m 3/ h, separate unit is handled condensing water flow and is respectively 350~400m 3/ h and 710~848m 360 ℃ of/h design water temperatures, design pressure is about 4.0MPa.
Because the condensed water accurate process equipment is connected in the therrmodynamic system, so its running condition is directly connected to the safety of whole therrmodynamic system with reliable.Condensed water is mixed bed in service for many years, owing to the problem of the original project organization of introducing of high flow rate mixed bed influences the not within minority of the cycle of operation, and the situation that resin is escaped, resistance transfinites often takes place, cause the case of break-down maintenance to happen occasionally therefrom, become an outstanding problem that has influence on the therrmodynamic system operating safety.In Heze, Shandong power plant, because the mixed bed technique water subfill of introducing is not enough, the incident of overhauling a wheat harvesting period just took place to shut down in the reason of aspect such as last water-distributing device intensity, rigidity are low in 2002.
The utility model content
The purpose of this utility model is to provide a kind of improved high flow rate mixed bed, and to improve the cycle of operation, tightening security property reduces production costs.
High flow rate mixed bed of the present utility model is a cylindrical shell, water feed apparatus is set in the cylindrical shell from top to bottom, advances pitch tube, resin water subfill, resin layer, resin vent pipe and discharging device.
Water feed apparatus of the present utility model has been continued to use existing secondary water distribution form, the water eliminator apron ring of water through dish-shaped water eliminator and its top that enters from the top water inlet pipe carries out the one-level water distribution, porous water distribution board through band water cap carries out the secondary water distribution again, and water distribution is very even, and resin is not directly impacted in water inlet.Advance pitch tube and enter, pass water distribution board and extend on the resin layer from the cylindrical shell top.Compare with existing high flow rate mixed bed, the utility model has added wear ring at water distribution board with the place, slit of advancing pitch tube, prevents that resin from overflowing on water distribution board from the slit; In order to strengthen the bearing strength of water distribution board, some suspension rods evenly are set connect upper cover and the water distribution board that mixes bed.
Above-mentioned wear ring can be made of the semicircular ring of two band screws, also is drilled with screw on the corresponding water distribution board, and lining rubber is fixed the two by screw between wear ring and water distribution board.
Above-mentioned suspension rod can uniformly-spaced be provided with 3,4 or more groups along circumference, and one of every suspension rod is welded with a steel plate with holes, and the other end is threaded.Two shackle plates with holes of the corresponding position of every suspension rod welding on upper cover, the steel plate of the upper end of suspension rod is inserted between two shackle plates, fixes by screw bolt and nut.Be drilled with corresponding circular hole in the corresponding position of water distribution board, nut screwing clamping is passed through after inserting in the suspension rod lower end.
Further, make into for fear of the wriggling of resin that water water cap stops up, do not reduce the height of resin layer simultaneously, the extended height at mixed bed cylindrical shell middle part of the utility model than existing length 200~300mm, makes and has so just increased resin water subfill space.
Discharging device of the present utility model also is to adopt vaulted porous dish plate to twist water hat formula compared with prior art, and even water distribution avoids taking place bed bias current phenomenon, makes full use of the exchange capacity of resin, guarantees to mix the long cycle of operation of bed.Simultaneously, because vaulted plate has certain bending curvature, therefore row unloads resin is not had the dead angle, can reach resin row and unload rate more than 99.9%.The utility model further improves and is: at the thin backing plate of lower cover inner liner stainless steel, remove original stainless steel jacket head and equilibration tube, water shoot is directly linked in the Thin Stainless Steel backing plate.
The utility model is innovated at the water-distributing device of original equipment and the structure of discharging device.For water feed apparatus, reinforcing water distribution board can not solve by the thickening water distribution board, because thick water distribution board can not solve the leakage problem of water distribution board, pulling on the manufacture craft of limit of water distribution board, the bending radius of slab can not satisfy service requirements, and water distribution board with advance pitch tube junction rigidity and weaken and can only take measures aspect the sealing property of junction increasing local rigidity and increase: in addition, the fact of the resin water subfill insufficient height of the mixed bed of introducing technology can not be ignored, and increases enough resin water subfills and is very important.High flow rate mixed bed of the present utility model has been reinforced water distribution board by suspension rod, and has strengthened water distribution board and advanced sealing between pitch tube, and the resin water subfill space of having increased simultaneously keeps the resin face smooth, and guarantees the trouble free operation of condensed water.So just avoided in mixing bed operating, taking place because the resin water subfill is low excessively, and the wriggling of resin makes it water distribution water cap and stops up the danger that water distribution board falls.
For the discharging device that mixes bed, the carbon steel end socket of traditional mixed bed bottom is because can't line with rubber anticorrosion, and adopted the vaulted plate structure of two stainless steels (promptly being screwed with the vaulted porous dish plate and the vaulted stainless steel jacket head of stainless steel double speed water cap), in the long-time running of equipment, have certain UNICOM owing to the equilibration tube that is provided with for the vaulted plate structure of two stainless steels makes carbon steel and stainless steel district, may pollute in the dead band of carbon steel; In addition, the equipment wall thickness of medium-voltage equipment makes very uneconomical of two vaulted plates of stainless steel.Lower cover carbon steel lining Thin Stainless Steel backing plate of the present utility model has not only saved original stainless steel jacket head, has also significantly reduced the pollution of condensed water.
In sum, high flow rate mixed bed of the present utility model has solved existing shortcoming of mixing bed apparatus, improved the cycle of operation of condensed water greatly, it is good to have effluent quality, the advantage that the cycle of operation is long, and reduced the frequency of resin regeneration, reduced the running cost of total system, production security is improved.
Description of drawings
Fig. 1 is the structural representation of existing high flow rate mixed bed.
Fig. 2 is the structural representation of the high flow rate mixed bed of the utility model embodiment.
Fig. 3 is the synoptic diagram of the wear ring of the utility model embodiment use.
Fig. 4 a is the synoptic diagram that the utility model embodiment installs suspension rod;
Fig. 4 b is the structural representation of the utility model embodiment suspension rod;
Fig. 4 c is the structural representation of the utility model embodiment shackle plate.
Wherein:
1---water inlet pipe 2---water eliminator apron ring 3---water eliminator 4---water distribution board
5---water inlet water cap 6------wear ring 8---suspension rods that advance pitch tube 7
9---upper cover 10---shackle plate 11---resin water subfill 12---double speed water caps
13---porous dish plate 14---stainless steel jacket head 15---equilibration tube 16---lower covers
17---Thin Stainless Steel backing plate 18---resin vent pipe 19---water shoot 20---resin layers
Embodiment
Below in conjunction with accompanying drawing, further specify the utility model by embodiment, but limit scope of the present utility model never in any form.
The structure of present embodiment high flow rate mixed bed as shown in Figure 2, water enters from water inlet pipe 1, carries out the one-level water distribution through dish-shaped water eliminator 3 and water eliminator apron ring 2, the water that is spread across on the water distribution board 4 carries out the secondary water distribution through water inlet water cap 5 again, makes water distribution very even.The wear ring 7 lining rubber of being made up of two semicircular ring as shown in Figure 3 in the slit of advancing between pitch tube 6 and the water distribution board 4 seal.Connected upper cover 9 and water distribution board 4 by the equally distributed four groups of suspension rods 8 of circumference, wherein: four pairs of shackle plates 10 (its structure is shown in Fig. 4 c) are welded on the upper cover 9; The upper end of suspension rod 8 is welded with steel plate with holes, and this steel plate is inserted between two shackle plates 10, is fixed with screw bolt and nut, and the lower end of suspension rod 8 is threaded, is inserted in the hole of accomplishing fluently on the water distribution board 4, with nut screwing clamping (seeing Fig. 4 a and 4b).
Compare with the existing bed that mixes shown in Figure 1,200mm has extended at the middle part of the mixed bed cylindrical shell of present embodiment, under the situation that keeps resin layer 20 highly not reduce, the space of having increased resin water subfill 11 prevents that water water cap stops up because the wriggling of resin makes into like this.The existing discharging device that mixes bed has adopted the vaulted plate structure of two stainless steels, comprise the vaulted porous dish plate 13 and the vaulted stainless steel jacket head 14 that are screwed with stainless steel double speed water cap 12, the existence of equilibration tube 15 makes lower cover 16 carbon steels and stainless steel district have certain UNICOM, may pollute (see figure 1) in the dead band of carbon steel.And the mixed bed of present embodiment has been removed stainless steel jacket head and equilibration tube, and thin backing plate 17 (see figure 2)s of carbon steel inner liner stainless steel at lower cover 16 have not only reduced production cost, have also significantly reduced the pollution of condensed water.

Claims (5)

1. high flow rate mixed bed, in mixing the bed cylindrical shell, water feed apparatus is set from top to bottom, advances pitch tube, resin water subfill, resin layer, resin vent pipe and discharging device, wherein: water feed apparatus comprises dish-shaped water eliminator and the water eliminator apron ring above it under the water inlet pipe, and the porous water distribution board that is positioned at the band water cap of water eliminator below; Advance pitch tube and enter, pass water distribution board and extend on the resin layer from mixing the bed top; It is characterized in that: add wear ring with the place, slit of advancing pitch tube at water distribution board; The some suspension rods that evenly are provided with have connected the upper cover and the water distribution board of mixed bed.
2. high flow rate mixed bed as claimed in claim 1 is characterized in that: described wear ring is made of the semicircular ring of two band screws, also is drilled with screw on the corresponding water distribution board, and lining rubber is fixed the two by screw between wear ring and water distribution board.
3. high flow rate mixed bed as claimed in claim 1 is characterized in that: described suspension rod uniformly-spaced is provided with 3,4 or more along circumference, steel plate with holes of the upper end of every suspension rod welding, and the lower end is threaded; A pair of shackle plate with holes is welded in the corresponding position of every suspension rod on upper cover, and the steel plate of suspension rod upper end is inserted between two shackle plates, fixes by screw bolt and nut; Be drilled with corresponding circular hole in the corresponding position of water distribution board, nut screwing clamping is passed through after inserting in the suspension rod lower end.
4. as the described high flow rate mixed bed of each claim of claim 1~3, it is characterized in that 200~300mm has extended at this mixed bed cylindrical shell middle part.
5. as the described high flow rate mixed bed of each claim of claim 1~3, it is characterized in that, the discharging device that should mix bed comprises vaulted porous dish plate, the water shoot that is screwed with stainless steel double speed water cap, and be lining in Thin Stainless Steel backing plate in the lower cover, and not having stainless steel jacket head and equilibration tube, described water shoot is directly linked in the Thin Stainless Steel backing plate.
CNU2007201439238U 2007-04-13 2007-04-13 Condensation water refined processing high-speed mixing bed Expired - Lifetime CN201037120Y (en)

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Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101792188A (en) * 2010-03-05 2010-08-04 南京中电联环保股份有限公司 High flow-rate medium pressure resin bed
CN101817568A (en) * 2010-05-11 2010-09-01 浙江联池水务设备有限公司 Stainless steel filter head plate
CN101913711A (en) * 2010-05-26 2010-12-15 优泥可环保技术有限公司 Sludge modifying machine and water treatment facility provided with sludge modifying machines in parallel
CN102910704A (en) * 2012-11-09 2013-02-06 无锡电站辅机厂 High-speed mixed bed
CN102923819A (en) * 2012-11-09 2013-02-13 无锡电站辅机厂 Spherical tank
CN103145218A (en) * 2013-03-29 2013-06-12 江苏格朗瑞科技有限公司 Mixed bed structure of water treatment system
CN103172139A (en) * 2011-12-20 2013-06-26 上海巴安水务股份有限公司 Condensed water inlet system
CN103304004A (en) * 2013-05-22 2013-09-18 陈龙 Mixed ion exchanger of flotation bed
CN103395861A (en) * 2013-08-22 2013-11-20 海盐力源电力设备有限公司 Accurate processing apparatus for large-flow medium-pressure condensation water
CN103936196A (en) * 2014-04-08 2014-07-23 国家电网公司 Purification device and method for cold water in converter valve
CN106277184A (en) * 2015-05-12 2017-01-04 中广核工程有限公司 High flow rate is pressed ion-exchange unit
CN110316792A (en) * 2019-07-31 2019-10-11 西安西热水务环保有限公司 A kind of high flow rate mixed bed water-distributing device that anti-resin flows backward
CN111547812A (en) * 2020-05-12 2020-08-18 西安热工研究院有限公司 Condensate polishing high-speed mixed bed capable of adapting to large-scale change of water inlet load
CN112174255A (en) * 2020-11-05 2021-01-05 西安热工研究院有限公司 High-speed mixed bed reinforced flow pushing device and method suitable for high flow rate and low water cushion layer

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101792188A (en) * 2010-03-05 2010-08-04 南京中电联环保股份有限公司 High flow-rate medium pressure resin bed
CN101817568A (en) * 2010-05-11 2010-09-01 浙江联池水务设备有限公司 Stainless steel filter head plate
CN101913711A (en) * 2010-05-26 2010-12-15 优泥可环保技术有限公司 Sludge modifying machine and water treatment facility provided with sludge modifying machines in parallel
CN103172139A (en) * 2011-12-20 2013-06-26 上海巴安水务股份有限公司 Condensed water inlet system
CN102910704A (en) * 2012-11-09 2013-02-06 无锡电站辅机厂 High-speed mixed bed
CN102923819A (en) * 2012-11-09 2013-02-13 无锡电站辅机厂 Spherical tank
CN103145218A (en) * 2013-03-29 2013-06-12 江苏格朗瑞科技有限公司 Mixed bed structure of water treatment system
CN103304004A (en) * 2013-05-22 2013-09-18 陈龙 Mixed ion exchanger of flotation bed
CN103395861A (en) * 2013-08-22 2013-11-20 海盐力源电力设备有限公司 Accurate processing apparatus for large-flow medium-pressure condensation water
CN103936196A (en) * 2014-04-08 2014-07-23 国家电网公司 Purification device and method for cold water in converter valve
CN103936196B (en) * 2014-04-08 2016-05-11 国家电网公司 A kind of converter valve inner cold water purifier and method
CN106277184A (en) * 2015-05-12 2017-01-04 中广核工程有限公司 High flow rate is pressed ion-exchange unit
CN110316792A (en) * 2019-07-31 2019-10-11 西安西热水务环保有限公司 A kind of high flow rate mixed bed water-distributing device that anti-resin flows backward
CN110316792B (en) * 2019-07-31 2024-01-19 西安西热水务环保有限公司 High-speed mixed bed water distribution device capable of preventing resin from flowing backwards
CN111547812A (en) * 2020-05-12 2020-08-18 西安热工研究院有限公司 Condensate polishing high-speed mixed bed capable of adapting to large-scale change of water inlet load
CN112174255A (en) * 2020-11-05 2021-01-05 西安热工研究院有限公司 High-speed mixed bed reinforced flow pushing device and method suitable for high flow rate and low water cushion layer

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Granted publication date: 20080319