Railway yellow phosphorus transportation tank car
Technical field
The utility model patent relates to a kind of tank car, is specifically related to a kind of special purpose railway yellow phosphorus transportation tank car.
Background technology
At present, the transportation of China's yellow phosphorus mainly contains modes such as tank car transportation, freight container traffic, vehicular transport and barreled transportation.It is less that the yellow phosphorus of existing yellow phosphorus freight container loads tonnage; And vehicular transport yellow phosphorus exist to load that tonnage is little, traffic cost is than problems such as height; When adopting barreled transportation yellow phosphorus,, very easily cause yellow phosphorus to leak because metal bucket collides mutually, produce oxidation, burning, and make transportation dangerous, and the barreled freight volume is limited, seriously restricted phosphorus production, the disposable use of metal bucket makes that also yellow phosphorus barreled transport package expense is higher.Therefore, at present normal what adopt is existing tank car transportation, but the yellow phosphorus tank car exists and loads that tonnage is little, traffic cost is higher, and sealing effectiveness is poor in the process of transportation, easily causes yellow phosphorus to surface and the technical matters that directly contacts with air.
The utility model content
The purpose of this utility model is to provide a kind of railway yellow phosphorus transportation tank car, its solved in the background technology yellow phosphorus tank car exist load tonnage little and in the process of transportation sealing effectiveness poor, easily cause the yellow phosphorus to surface and the technical matters that directly contacts with air.
Technical solution of the present utility model is:
A kind of railway yellow phosphorus transportation tank car comprises tank body 8, and described tank body 8 supports by saddle 11, and described saddle 11 is connected with underframe 13 by presser type connection structure 14; Described tank body 8 tops are provided with manhole 1, liquid suction pipe 2, breathing relief valve 5; The device 12 of heating outward is connected with tank body 8 by the toroidal frame 19 that is welded in tank body 8 bottoms,
Its special character is:
Described tank body 8 tops also are provided with air-filled pore 3 and deflation hole 4; Be provided with liquid isolation layer 6 between the top of dielectric surface and tank body 8 in the described tank body 8; Be filled with gas-insulated layer 7 between the top of described liquid isolation layer 6 and tank body 8.For in the overall process of yellow phosphorus loading and unloading and transportation, prevent the spontaneous combustion of yellow phosphorus ingress of air, in tank body 8, be provided with liquid isolation layer 6 between medium and tank body 8 inner tops, and from air-filled pore 3 nitrogen injection, adopt the isolated mode of filling nitrogen that adds of liquid that yellow phosphorus and air are completely cut off, thereby guarantee the safe in utilization of yellow phosphorus railway transportation tank trucks.
Above-mentioned air-filled pore 3 and deflation hole 4 all are provided with seal cover cap 10, and described seal cover cap 10 flexibly connects with air-filled pore 3 and deflation hole 4.
Above-mentioned tank body 8 tops are provided with washout hole 9.If washout hole 9 flushing hangs over the residual phosphorus of tank inner surface, further guarantee the safety of yellow phosphorus loading and unloading and transportation, washout hole 9 can with above-mentioned deflation hole 4 shared holes.
Above-mentioned manhole 1 below is provided with deflecting plate 15.Avoid the corrosion of the liquid that overflows from manhole to underframe 13.
Above-mentioned tank body 8 is shallow " ∨ " shape structures that formed by the right angle frustum of a cone cylindrical shell assembly welding that links to each other with two ends end socket 20 respectively.Adopt wedged bottom structure tank body, improved the through unloading rate of yellow phosphorus medium.
Above-mentioned gas-insulated layer 7 is the nitrogen isolation layer.
The above-mentioned outer device 12 of heating comprises and being provided with and the corresponding steam steam jacket of tank body 8 mechanism 18 that this steam steam jacket mechanism 18 is arranged on the toroidal frame 19, and toroidal frame 19 is connected with tank body 8, and steam steam jacket mechanism 18 is provided with steam inlet 17 and condensation-water drain 16.
Above-mentioned liquid suction pipe 2 is removable liquid suction pipe.Liquid suction pipe 2 is removable liquid suction pipe, as the liquid suction pipe that cooperates of the liquid suction pipe that is threaded, clamping etc.
Above-mentioned breathing relief valve 5 is all steel breathing relief valve.For preventing parts such as jar interior water vapour corrosion flap and spring, this valve adopts all steel material.
The utlity model has following advantage:
1) loading and unloading and transportation safety improve.Adopt water seal to add the mode of filling nitrogen and seal yellow phosphorus, and be provided with the residual phosphorus that the washout hole flushing hangs over tank inner surface, further guarantee the safety of yellow phosphorus loading and unloading and transportation.
2) improved the yellow phosphorus through unloading rate.Adopt wedged bottom structure tank body, improved the through unloading rate of yellow phosphorus medium.
3) improved tank body and underframe bonded assembly reliability, load-carrying improves.Saddle adopts the presser type connection structure, has improved jar and underframe bonded assembly reliability, and the yellow phosphorus load-carrying further improves, and seven these yellow phosphorus cars are equivalent to the freight volume of eight existing yellow phosphorus tank cars, purchase about 300,000 yuan of the corresponding minimizings of car cost;
4) tank car is reusable.The residual phosphorus of tank inner surface is capable of washing, and tank car is reusable.
5) saved traffic cost.Save traffic cost greatly with comparing, transport 10,000 tons of yellow phosphorus, save about 5,000,000 yuan of Packing Fees than barreled yellow phosphorus transportation.
Description of drawings
Fig. 1 is the utility model structural representation;
Fig. 2 is heat the outward structural representation of device of the utility model.
The drawing reference numeral explanation:
The 1-manhole, 2-liquid suction pipe, 3-air-filled pore, 4-deflation hole, the 5-breathing relief valve, 6-liquid isolation layer, the gas-insulated layer of 7-, 8-tank body, the 9-washout hole, 10-seal cover cap, 11-saddle, the 12-device of heating outward, 13-underframe, 14-presser type connection structure, the 15-deflecting plate, 16-condensation-water drain, 17-steam inlet, the 18-steam jacket, 19-toroidal frame, 20-end socket.
The specific embodiment
Referring to Fig. 1, a kind of railway yellow phosphorus transportation tank car, the tank body 8 that comprises shallow " ∨ " shape structure that forms by the right angle frustum of a cone cylindrical shell assembly welding that links to each other with two ends end socket 20 respectively, described tank body 8 supports by saddle 11, and described saddle 11 is connected with underframe 13 by presser type connection structure 14; Tank body 8 tops are provided with manhole 1, removable liquid suction pipe 2, breathing relief valve 5; The device 12 of heating outward is connected with tank body 8 by the toroidal frame 19 that is welded in tank body 8 bottoms, and tank body 8 tops also are provided with air-filled pore 3 and deflation hole 4; Be provided with liquid isolation layer 6 between the top of dielectric surface and tank body 8 in the tank body 8; Be filled with nitrogen isolation layer 7 between the top of described liquid isolation layer 6 and tank body 8, air-filled pore 3 and deflation hole 4 all are provided with seal cover cap 10, and seal cover cap 10 flexibly connects with air-filled pore 3 and deflation hole 4.Tank body 8 tops are provided with washout hole 9, the device 12 of heating outward comprises and being provided with and the corresponding steam steam jacket of tank body 8 mechanism 18, this steam steam jacket mechanism 18 is arranged on the toroidal frame 19, and toroidal frame 19 is connected with tank body 8, and steam steam jacket mechanism 18 is provided with steam inlet 17 and condensation-water drain 16.
For in the overall process of yellow phosphorus loading and unloading and transportation, prevent the spontaneous combustion of yellow phosphorus ingress of air, in tank body 8, be provided with liquid isolation layer 6 between medium and tank body 8 inner tops, and from air-filled pore 3 nitrogen injection, adopt the isolated mode of filling nitrogen that adds of liquid that yellow phosphorus and air are completely cut off, thereby guarantee the safe in utilization of yellow phosphorus railway transportation tank trucks; Air-filled pore 3 and deflation hole 4 all are provided with seal cover cap 10, seal cover cap 10 flexibly connects with air-filled pore 3 and deflation hole 4, tank body 8 tops are provided with washout hole 9, if washout hole 9 flushings hang over the residual phosphorus of tank inner surface, further guarantee the safety of yellow phosphorus loading and unloading and transportation, washout hole 9 can with above-mentioned deflation hole 4 shared holes; Manhole 1 below is provided with deflecting plate 15, avoids the corrosion to underframe 13 of the liquid that overflows from manhole; Tank body 8 is shallow " ∨ " shape structures that formed by the right angle frustum of a cone cylindrical shell assembly welding that links to each other with two ends end socket 20 respectively, adopts wedged bottom structure tank body, has improved the through unloading rate of yellow phosphorus medium; The device 12 of heating outward comprises and being provided with and the corresponding steam steam jacket of tank body 8 mechanism 18 that this steam steam jacket mechanism 18 is arranged on the toroidal frame 19, and toroidal frame 19 is connected with tank body 8, and steam steam jacket mechanism 18 is provided with steam inlet 17 and condensation-water drain 16; Liquid suction pipe 2 is removable liquid suction pipe, as the liquid suction pipe that cooperates of the liquid suction pipe that is threaded, clamping etc.; Breathing relief valve 5 is all steel breathing relief valve, and for preventing parts such as jar interior water vapour corrosion flap and spring, this valve adopts all steel material.
For in the overall process of yellow phosphorus loading and unloading and transportation, prevent the spontaneous combustion of yellow phosphorus ingress of air, in tank body 8, be provided with liquid isolation layer 6 between medium and tank body 8 inner tops, and from air-filled pore 3 nitrogen injection, adopt the isolated mode of filling nitrogen that adds of liquid that yellow phosphorus and air are completely cut off, thereby guarantee the safe in utilization of yellow phosphorus railway transportation tank trucks.Above-mentioned tank body 8 bottoms oblique tank body 8 bottom centre are provided with.Adopt wedged bottom structure tank body, improved the through unloading rate of yellow phosphorus medium, both sides, tank body 8 top also are provided with washout hole 9.If washout hole 9 flushings hang over the residual phosphorus of tank inner surface, further guarantee the safety of yellow phosphorus loading and unloading and transportation.Manhole 1 below is provided with deflecting plate 15.Avoid the corrosion of the liquid that overflows from manhole to underframe 13.Liquid suction pipe 2 is removable liquid suction pipe, as the liquid suction pipe that cooperates of the liquid suction pipe that is threaded, clamping etc.
Because yellow phosphorus requires solid-state airtight transportation in railway transport course, and yellow phosphorus is in entrucking after coagulation process, bulk density changes, cause a jar interior negative pressure, for guaranteeing tank body 8 internal and external pressure balances, be provided with breathing relief valve 5 at tank body 8 tops, for preventing parts such as jar interior water vapour corrosion flap and spring, this valve adopts all steel material.
For guaranteeing the safety of yellow phosphorus in loading and unloading and transportation, in tank body 8, be provided with liquid isolation layer 6 between medium and tank body 8 inside top, it can adopt water, or adopt other and yellow phosphorus immiscible, and proportion seals yellow phosphorus less than the liquid dielectric of yellow phosphorus, and charges into nitrogen from air-filled pore 4, guarantees that yellow phosphorus has liquid isolation layer 6 and nitrogen that yellow phosphorus and air are completely cut off in loading and unloading and transportation all the time, prevent the yellow phosphorus spontaneous combustion, thereby guarantee the safety of yellow phosphorus railway transportation tank trucks.When yellow phosphorus is unloaded, from the washout hole 9 at two ends, tank body 8 top, inject and water washes the residual phosphorus of tank body 8 inside faces, avoid residual phosphorus spontaneous combustion and to the corrosion of tank body 8 materials.
Because in air spontaneous combustion can take place under the yellow phosphorus normal temperature, therefore, yellow phosphorus security requirement in railway transportation, handling process is very high, require the liquid loading and unloading of yellow phosphorus, seal solid-state operation.When filling with substance, at first in tank body 8, inject liquid isolation layer 6, can select for use at this be easy to get, easily replenish, inexpensive aqueous medium, after heating water to 50~60 ℃, liquid phosphor is poured in the tank body 8 electrolyte levels to regulation, after yellow phosphorus solidifies fully, in tank body 8, add again cold water injection to regulation sealing height and from air-filled pore 4 nitrogen injection the air in the jar is replaced, sealing manhole cover, washout hole 9 and removable liquid suction pipe 2 blind flanges are transported safely.Because yellow phosphorus is in process of setting, volumetric shrinkage causes a jar interior negative pressure, for guaranteeing tank body 8 internal and external pressure balances, is provided with breathing relief valve 5 at tank body 8 tops, makes transportation safety.When unloading yellow phosphorus, outwards feed steam in the steam jacket 18 of heating apparatus 12, yellow phosphorus is heated to 50~60 ℃ dissolves yellow phosphorus, then yellow phosphorus is extracted out outside the jar, in this process, need in jar, to replenish nitrogen from air-filled pore 4, and in jar, inject and water hangs over the residual phosphorus of tank body 8 inside faces in order to cleaning from washout hole 9, to avoid residual phosphorus spontaneous combustion and to the corrosion of tank body 8 materials.The enforcement of such scheme guaranteed yellow phosphorus loading and unloading and the transportation in all the time by water and nitrogen-sealed, spontaneous combustion does not take place; During transportation, there are not the mutual collision and the leakage of barreled transportation, guarantee the tank car transportation safety; Tank body 8 is reusable again, greatly reduces the traffic cost expense; This car yellow phosphorus carrying capacity further improves, and makes that the transportation of yellow phosphorus tank car is more cheap.