CN201020812Y - Digital cutting machine for gantry stone saw - Google Patents
Digital cutting machine for gantry stone saw Download PDFInfo
- Publication number
- CN201020812Y CN201020812Y CNU2007200193014U CN200720019301U CN201020812Y CN 201020812 Y CN201020812 Y CN 201020812Y CN U2007200193014 U CNU2007200193014 U CN U2007200193014U CN 200720019301 U CN200720019301 U CN 200720019301U CN 201020812 Y CN201020812 Y CN 201020812Y
- Authority
- CN
- China
- Prior art keywords
- saw
- cutting
- controller
- motor
- pit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Sawing (AREA)
Abstract
The utility model relates to a gantry stone saw digital cutting machine, which belongs to the gantry stone saw digital cutting technology field. The gantry stone saw digital cutting machine comprises a gantry, a big saw, a mine truck, a water pump, a big saw main axle rotating motor M1 controllably connected with the big saw, a big saw lifting and traveling control motor M2, a big saw left and right traveling control motor M3, a mine truck propulsion motor M4 controllably connected with the mine truck, and a water flow switch H1 controllably connected with the water pump. The utility model is characterized in that the machine also comprises a controller with a text display screen, the signal output control end of the controller is respectively connected with the control switches of the big saw main axle rotating motor M1, the big saw lifting and traveling control motor M2 and the big saw left and right traveling control motor M3. The utility model adopts the controller, to ensure the concrete operation of the stone material length, the cutting depth and the cutting thickness of the artificial adjustment to realize the automated stone material cutting through the program processing, and the control of the relative equipments such as the motor and the water supply, etc.
Description
One, technical field
The utility model relates to a kind of gantry stone saw numeral cutting machine, belongs to gantry stone saw numeral cutting mechanics technical field.
Two, background technology
At present, service datas such as the length of tradition gantry stone saw cutting stone material, cutting thickness, depth of cut are by manually carrying out calculating operation, occur easily in the operating process owing to the improper defective products that produces of manually-operated data, influenced the yield rate of product, manually-operated is got up also relatively wastes time and energy, and operating efficiency also so greatly reduces.
Three, summary of the invention
It is improper and produce the defective of defective products that the purpose of this utility model has been to overcome the manually-operated data that often occur in the stone saw cutting stone material process of prior art, provide a kind of employing controller, gantry stone saw numeral cutting machine that cutting stone material can be controlled accurately, in real time automatically, the finished product rate of stone material product is greatly improved.
The utility model gantry stone saw numeral cutting machine, adopt controller that traditional gantry stone saw is carried out automatic improving, by programming, specific targets such as stone material length, depth of cut, cutting thickness are provided with, through routine processes, relevant devices such as control motor, feedwater are realized automatic cutting stone material.
The utility model gantry stone saw numeral cutting machine, comprise gantry, pit saw, mine car, water pump, pit saw main shaft rotating motor M1 with the pit saw control connection, pit saw lifting walking control motor M2, walking control motor M3 about pit saw, mine car propulsion motor M4 with the mine car control connection, water flow switch H1 with the water pump control connection, special character is also to be provided with the controller of band text display screen, the signal output control terminal of controller respectively with pit saw main shaft rotating motor M1, pit saw lifting walking control motor M2, the gauge tap control connection of walking control motor M3 about pit saw;
Controller can other can realize the equipment of automatic detection, automatic output control for industrial programmable logic controller (PLC) PLC or single-chip microcomputer or micro computer etc.;
The signal output control terminal of the controller of described band text display screen is the control end of the function of control below realizing,
A, the feedwater of boiling water pump, water is used for saw blade is cooled off;
B, drive saw, controller control starts pit saw main shaft rotating motor M1, rotates big saw blade;
C, begin cutting, controller control pit saw main shaft rotating motor M1, pit saw left and right sides movable motor M3, lifting control motor M 2, mine car propulsion motor M4 according to parameter is set, carries out work automatically;
D, stop, controller sends halt instruction to each equipment of control, stops cutting.
The signal output control terminal of the controller of described band text display screen is the control end of the following data-signal of output,
The minimum width of a, stone material to be cut, scale thickness, big saw blade thickness, and master datas such as saw blade and stone material spacing;
Rotational frequency or the electric current of the pit saw main shaft rotating motor M1 of b, cutting first cutter (cutting for the first time), second cutter (cutting for the second time), and depth of cut and cutting stroke distances;
Rotational frequency or the electric current of pit saw main shaft rotating motor M1 when cutting after c, the 3rd cutter reach, and depth of cut and cutting stroke distances;
The sheet number of d, cutting;
E, big saw blade initial position, that is, saw blade is on the left side of stone material, perhaps right side.
The signal output control terminal of the controller of described band text display screen is the control end of the following monitoring content of realization,
A, current each of monitoring are connected to the state of the equipment of controller;
The related data of b, the current pit saw operation of monitoring comprises the cutting stroke, cutting blade number, cutting current frequency etc.;
The monitoring of c, various faults comprises left and right sides walking failure, the oscilaltion fault, and the lack of water fault, mine car advances fault, the electric current fault etc. that transfinites, and abundant positioning problems information is provided.
The cut off the water supply water flow detector of signal of the signal input part of the controller of described band text display screen and the detection water pump current of water flow switch H1 is connected, water flow switch H1 is positioned on the water pipe, the signal output control terminal of controller and the water flow switch H1 control connection of controlling the water pump current, whether controller has the judgement of current, when abnormal conditions such as occurring cutting off the water supply, the controller that the water flow detector output signal of water flow switch arrives, after controller is received signal, several motor to control send stop signal, stop the pit saw running, protection equipment, and at text display screen or other man-machine interface prompts dependent failure such as cut off the water supply;
The signal input part of described controller also is connected with the bound ammeter, carry out the setting of the upper limit, lower current, when pit saw uses electric current to surpass upper limit current, the ammeter output signal is to controller, after controller is received signal, send stop signal, stop the pit saw running to the motor of controlling, protection equipment, and at text display screen or other man-machine interface prompt dependent failures; Under the situation that pit saw runs well, when referring to the 3rd cutter and cutting later on, when pit saw used electric current to surpass lower current, the ammeter output signal was to controller, after controller is received signal, be judged as saw blade and cut to the stone material edge, control pit saw lifting control motor M 2 this moment, carry out the saw blade step-down operation, after saw blade drops to the depth of cut of setting, control motor M 3 about controller control pit saw, carry out the inverted running of saw blade direction, continue cutting;
The signal input part of described controller also is connected with signal detector near switch H2, judge walking about pit saw, the both sides maximum distance that walks up and down, when saw blade travel near the time, arrive controller near switch H1 output signal, after controller is received signal, send corresponding instruction to the control corresponding motor;
The signal input part of described controller also is connected with the signal detector of warning device, detect relevant state, the signal output control terminal of controller is connected with the gauge tap of warning device, judging the stone material cutting when controller finishes, perhaps midway during fault, by warning device, carry out the prompting of information such as sound, light;
The signal output control terminal of described controller also is connected with the gauge tap of mine car propulsion motor M4, and mine car propulsion motor M4 carries out the promotion of mine car; After the saw blade cutting reached the degree of depth of setting, controller was at first controlled pit saw lifting motor M2, carries out the lifting of saw blade, after rising to certain altitude, controller stops the operation of M2, control propulsion motor M4, carry out the promotion of mine car, after being pushed to the width of stone material cutting of setting, controller stops the propelling of M4, then, control lifting motor M2, carry out the decline of saw blade, drop to the height that parameter sets after, the cutting of walking;
The signal output control terminal of described controller also is connected with current/voltage device, warning device etc. respectively, according to the signal control of being correlated with.
Gantry of the present utility model stone saw numeral cutting machine, it is improper and produce the defective of defective products to have overcome the manually-operated data that often occur in the stone saw cutting stone material process of prior art, adopt controller, traditional gantry stone saw is carried out automatic improving, by programming, with artificial judgment stone material length, depth of cut, cutting thickness, the manual operations cutting waits concrete operations, be improved to by display screen and be provided with, through routine processes, relevant devices such as control motor, feedwater, thus realize the automation cutting stone material.
Four, description of drawings
Fig. 1: gantry stone saw numeral cutting machine structure front view; The left view of Fig. 2: Fig. 1;
Five, the specific embodiment
Following with reference to accompanying drawing, provide the specific embodiment of the present utility model, be used for formation of the present utility model is further specified.
Gantry stone saw numeral cutting machine of present embodiment is with reference to figure 1,2, comprise gantry, pit saw, mine car, water pump, pit saw main shaft rotating motor M1 with the pit saw control connection, pit saw lifting walking control motor M2, walking control motor M3 about pit saw, mine car propulsion motor M4 with the mine car control connection, water flow switch H1 with the water pump control connection, be provided with the industrial programmable logic controller (PLC) PLC of band text display screen, the signal output control terminal of controller respectively with pit saw main shaft rotating motor M1, pit saw lifting walking control motor M2, the gauge tap of walking control motor M3 links to each other about pit saw, mine car propulsion motor M4, and water flow switch H1 and current/voltage device, warning devices etc. connect, and according to the signal control of being correlated with.
The signal input part of industrial programmable logic controller (PLC) PLC is connected with the bound ammeter, carry out the setting of the upper limit, lower current, when pit saw uses electric current to surpass upper limit current, the ammeter output signal is to controller, after controller is received signal, send stop signal, stop the pit saw running to the motor of controlling, protection equipment, and at text display screen or other man-machine interface prompt dependent failures; Under the situation that pit saw runs well, when referring to the 3rd cutter and cutting later on, when pit saw used electric current to surpass lower current, the ammeter output signal was to controller, after controller is received signal, be judged as saw blade and cut to the stone material edge, control pit saw lifting control motor M 2 this moment, carry out the saw blade step-down operation, after saw blade drops to the depth of cut of setting, control motor M 3 about PLC control pit saw, carry out the inverted running of saw blade direction, continue cutting;
The signal input part of industrial programmable logic controller (PLC) PLC is connected with the water flow detector of water flow switch H1, water flow switch H1 is positioned on the water pipe, whether controller has the judgement of current, when abnormal conditions such as occurring cutting off the water supply, the water flow detector output signal of water flow switch is to controller, after controller is received signal, several motor to control send stop signal, stop pit saw running, protection equipment, and at text display screen or other man-machine interface prompts dependent failure such as cut off the water supply;
The signal input part of industrial programmable logic controller (PLC) PLC is connected with signal detector near switch, judge walking about pit saw, the both sides maximum distance that walks up and down, when saw blade travel near the time, arrive controller near switch output signal, after controller is received signal, send corresponding instruction to the control corresponding motor;
The signal output control terminal of industrial programmable logic controller (PLC) PLC is connected with the gauge tap of mine car propulsion motor M4, and mine car propulsion motor M4 carries out the promotion of mine car; After the saw blade cutting reached the degree of depth of setting, PLC at first controlled pit saw lifting motor M2, carries out the lifting of saw blade, after rising to certain altitude, PLC stops the operation of M2, control propulsion motor M4, carry out the promotion of mine car, after being pushed to the width of stone material cutting of setting, PLC stops the propelling of M4, then, control lifting motor M2, carry out the decline of saw blade, drop to the height that parameter sets after, the cutting of walking;
The signal input part of industrial programmable logic controller (PLC) PLC is connected with the signal detector of warning device, detect relevant state, the signal output control terminal of controller is connected with the gauge tap of warning device, when judging the stone material cutting, PLC finishes, perhaps midway during fault, by warning device, carry out the prompting of information such as sound, light.
By text display screen or other man-machine interfaces, carry out the control of following content:
1, the minimum width of stone material to be cut, scale thickness, big saw blade thickness, and master datas such as saw blade and stone material spacing;
2, rotational frequency or the electric current of the pit saw main shaft rotating motor M1 of cutting first cutter (cutting for the first time), second cutter (cutting for the second time), and depth of cut and cutting stroke distances;
Rotational frequency or the electric current of pit saw main shaft rotating motor M1 when cutting after 3, the 3rd cutter reaches, and depth of cut and cutting stroke distances;
4, Qie Ge sheet number;
5, big saw blade initial position, that is, saw blade is on the left side of stone material, perhaps right side.
By text display screen or other man-machine interfaces, carry out the control of following content:
1, boiling water pump feedwater, water is used for saw blade is cooled off;
2, drive saw, PLC control starts pit saw main shaft rotating motor M1, rotates big saw blade;
3, begin cutting.PLC control pit saw main shaft rotating motor M1, pit saw left and right sides movable motor M3, lifting control motor M 2, mine car propulsion motor M4 according to parameter is set, carries out work automatically;
4, stop, PLC sends halt instruction to each equipment of control, stops cutting.
By text display screen or other man-machine interfaces, carry out the monitoring of following content:
1, current each of monitoring is connected to the state of the equipment of PLC;
2, the related data of the current pit saw operation of monitoring comprises the cutting stroke, cutting blade number, cutting current frequency etc.;
3, the monitoring of various faults comprises left and right sides walking failure, the oscilaltion fault, and the lack of water fault, mine car advances fault, the electric current fault etc. that transfinites, and abundant positioning problems information is provided.
By text display screen or other man-machine interfaces, can carry out following manual operations:
1, control lifting control motor M 2 is carried out manual descending operation to big saw blade;
2, control motor M 3 about control is carried out walking operation about craft to big saw blade.
Gantry stone saw numeral cutting machine of present embodiment, by programming, with artificial judgment stone material length, depth of cut, cutting thickness, the manual operations cutting waits concrete operations, be improved to by display screen and be provided with, through routine processes, the control motor, relevant devices such as feedwater, thereby realize the automation cutting stone material, realized that man-machine interface adopts flexibly, realize automatic stone material cutting control and monitoring using method, the bound ammeter uses control automatically, and water flow switch uses control automatically, use control near switch automatically, the mine car propulsion motor uses control automatically, and automatic controlling alarm can be accurate, automatically control cutting stone material in real time, the finished product rate of stone material product is greatly improved.
Claims (10)
1. gantry stone saw numeral cutting machine, comprise gantry, pit saw, mine car, water pump, pit saw main shaft rotating motor (M1) with the pit saw control connection, pit saw lifting walking control motor (M2), walking control motor (M3) about pit saw, mine car propulsion motor (M4) with the mine car control connection, water flow switch (H1) with the water pump control connection, it is characterized in that also being provided with the controller of band text display screen, the signal output control terminal of controller respectively with pit saw main shaft rotating motor (M1), pit saw lifting walking control motor (M2), the gauge tap control connection of walking control motor (M3) about pit saw.
2. according to the described gantry of claim 1 stone saw numeral cutting machine, it is characterized in that described controller is the equipment that industrial programmable logic controller (PLC) (PLC) or single-chip microcomputer or micro computer can be realized automatic detection, automatic output control.
3. according to claim 1 or 2 described gantry stone saw numeral cutting machines, it is characterized in that the control end of the signal output control terminal of described controller for control function below realizing,
A, the feedwater of boiling water pump, water is used for saw blade is cooled off;
B, drive saw, controller control starts pit saw main shaft rotating motor (M1), rotates big saw blade;
C, begin cutting, controller control pit saw main shaft rotating motor (M1), pit saw left and right sides movable motor (M3), lifting control motor (M2), mine car propulsion motor (M4) according to parameter is set, cuts automatically;
D, stop, controller sends halt instruction to each equipment of control, stops cutting.
4. according to claim 1 or 2 described gantry stone saw numeral cutting machines, it is characterized in that the control end of the signal output control terminal of described controller for the following data-signal of output,
The minimum width of a, stone material to be cut, scale thickness, big saw blade thickness, and saw blade and stone material spacing data;
The rotational frequency or the electric current of the pit saw main shaft rotating motor (M1) of b, cutting first cutter, second cutter, and depth of cut and cutting stroke distances;
The rotational frequency or the electric current of the pit saw main shaft rotating motor (M1) when cutting after c, the 3rd cutter reach, and depth of cut and cutting stroke distances;
The sheet number of d, cutting;
E, big saw blade initial position, that is, saw blade is on the left side of stone material, perhaps right side.
5. according to claim 1 or 2 described gantry stone saw numeral cutting machines, it is characterized in that the control end of the signal output control terminal of described controller for the following monitoring content of realization,
A, current each of monitoring are connected to the state of the equipment of controller;
The related data of b, the current pit saw operation of monitoring comprises the cutting stroke, cutting blade number, cutting current frequency;
The monitoring of c, various faults comprises left and right sides walking failure, the oscilaltion fault, and the lack of water fault, mine car advances fault, the electric current fault that transfinites.
6. according to claim 1 or 2 described gantry stone saw numeral cutting machines, the cut off the water supply water flow detector of signal of the signal input part that it is characterized in that described controller and the detection water pump current of water flow switch (H1) is connected, water flow switch (H1) is positioned on the water pipe, the signal output control terminal of controller and water flow switch (H1) control connection of controlling the water pump current.
7. according to claim 1 or 2 described gantry stone saw numeral cutting machines, it is characterized in that the signal input part of described controller also is connected with the bound ammeter that carries out the upper limit, lower current setting.
8. according to claim 1 or 2 described gantry stone saws numeral cutting machines, the signal input part that it is characterized in that described controller also is connected with signal detector near walking about the judgement pit saw of switch (H2), the both sides maximum distance that walks up and down.
9. according to claim 1 or 2 described gantry stone saw numeral cutting machines, the signal input part that it is characterized in that described controller also is connected with the signal detector of the warning device that detects correlation behavior, and the signal output control terminal of controller finishes with stone material cutting or the gauge tap of the warning device of midway reporting to the police during fault is connected.
10. according to claim 1 or 2 described gantry stone saw numeral cutting machines, it is characterized in that the signal output control terminal of described controller also is connected with the gauge tap of the mine car propulsion motor (M4) that carries out the mine car promotion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200193014U CN201020812Y (en) | 2007-03-05 | 2007-03-05 | Digital cutting machine for gantry stone saw |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200193014U CN201020812Y (en) | 2007-03-05 | 2007-03-05 | Digital cutting machine for gantry stone saw |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201020812Y true CN201020812Y (en) | 2008-02-13 |
Family
ID=39088220
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007200193014U Expired - Fee Related CN201020812Y (en) | 2007-03-05 | 2007-03-05 | Digital cutting machine for gantry stone saw |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201020812Y (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105619620A (en) * | 2015-12-22 | 2016-06-01 | 青岛大学 | Automatic control device of disk saw for stone cutting and control method of automatic control device |
-
2007
- 2007-03-05 CN CNU2007200193014U patent/CN201020812Y/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105619620A (en) * | 2015-12-22 | 2016-06-01 | 青岛大学 | Automatic control device of disk saw for stone cutting and control method of automatic control device |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN2907008Y (en) | Cable stripping knife | |
| CN205309441U (en) | Flying saw machine automatic control system | |
| CN101482740A (en) | Real-time monitoring system for cutting principal shaft of numerical control gear milling machine tool | |
| CN102248446B (en) | Intelligent control system for grooving machine | |
| CN201020812Y (en) | Digital cutting machine for gantry stone saw | |
| CN206140581U (en) | Multi -angle pipe cutting machine | |
| CN204867005U (en) | Hydraulic pressure cornering machine | |
| CN201979612U (en) | On-line plate-shearing machine | |
| CN102880108A (en) | Automatic control system applicable to pipeline prefabricating production line | |
| CN203062882U (en) | Floor parting off and aligning and locating device | |
| CN205254241U (en) | Automatic stop band saw (ing) machine | |
| CN201880996U (en) | Automatic servo locating and pipe cutting machine tool | |
| CN202701906U (en) | Control device of edge milling machine | |
| CN206484607U (en) | A kind of full-automatic cutting machine | |
| CN106862432B (en) | Automatic electric wire wire-cutting device and its automatic cutting line method | |
| CN202943680U (en) | Paper positioning and detecting device for paper cutter | |
| CN203658829U (en) | Mining machinery intelligent control device | |
| CN204793569U (en) | Carbon brush punches and fills in traditional thread binding putting | |
| CN201220298Y (en) | Automatic shearing apparatus of section bar continuous production line | |
| CN111064065A (en) | Wire stripping device for electric power construction | |
| CN204295283U (en) | For processing the device systems of the alignment cutting punching of solar water heater copper pipe | |
| CN106425513A (en) | Door/window metal fitting automatic machining device and application method thereof | |
| CN103135500A (en) | Machining controlling system of bending machine | |
| CN202846585U (en) | Plastic sheet cutting device | |
| CN202344587U (en) | Control system for tread fixed length of two-section moulding machine for semi-steel |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20080213 |