CN201006498Y - Third-stage cyclone separator - Google Patents

Third-stage cyclone separator Download PDF

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Publication number
CN201006498Y
CN201006498Y CNU2006201675965U CN200620167596U CN201006498Y CN 201006498 Y CN201006498 Y CN 201006498Y CN U2006201675965 U CNU2006201675965 U CN U2006201675965U CN 200620167596 U CN200620167596 U CN 200620167596U CN 201006498 Y CN201006498 Y CN 201006498Y
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China
Prior art keywords
cyclone separator
utility
model
central tube
level cyclone
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Expired - Lifetime
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CNU2006201675965U
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Chinese (zh)
Inventor
吴雷
闫涛
杨启业
黄荣臻
房家贵
范声
居颖
张卫华
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Sinopec Engineering Inc
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China Petrochemical Corp
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Abstract

The utility model relates to a three-stage cyclone separator, for separating gas and solid in energy recycle system of oil catalytic cracking device. The utility model comprises a casing, a smoke outlet, a smoke inlet, a central tube, a plurality of single cyclones and lifting plates. The utility model is characterized in that the casing comprises a plurality of single cyclones suspended in the casing via the connection structures with lifting plates and the central tube, and the casing is divided into three independent spaces as air inlet room, an air collecting room and a dust-collecting room. The utility model is a casing-mounted three-stage cyclone, which uses a plurality of single cyclone separators as separators in integral lifting structure, for resolving the feedback mixing and breaking problems of multi-tube three-cyclone catalyst, to meet the demand on three-cyclone separation efficiency. And the utility model can effectively resolve the problem which internal elements have non-uniform heat expansion, to improve bearing condition. Compared with traditional tubular three-cyclone, the utility model has stable operation, long service life, easy production and maintenance, and saved cost.

Description

A kind of third level cyclone separator
Technical field
The utility model belongs to petroleum refining and chemical industry equipment, and a kind of petroleum refining catalytic cracking unit energy-recuperation system that is used for of more specifically saying so carries out the equipment of gas solid separation.
Background technology
In refinery catalytic cracking unit's energy-recuperation system, third level cyclone separator (being called for short three revolves) is one of its key equipment.Present three revolve structural shape mainly contains two kinds: multitube vertical three revolves, and multitube horizontal three revolves.In recent years, the catalytic cracking unit technical development of China was very fast, and device constantly maximizes, and the intermingled dregs ratio of raw material constantly increases, and burnt temperature and was also improving, and it is very unstable that the operation of device becomes, and three of many oil plants screw out and showed variety of issue.At present China's multitube three is revolved the subject matter that occurs in the running has: 1. three to revolve whole efficiency low, and the part single tube is not worked, back-mixing; 2. single tube and three revolves the dust-exhausting port fouling; 3. the single tube crushing catalyst increases three back-out mouthful fine powders; 4. single tube serious wear; 5. expansion joint distortion, cracking; 6. three of high throughput revolve manufacturing processing and maintenance replacing difficulty.
By retrieval, relevant with the utility model prior art is CN2526075Y, CN2568308Y, GB2330786A and CN1168301A.Wherein preceding two patents are employing and do not revolve the multitube third level cyclone separator of branch single tube as resolution element with wear resistance lining, easily cause service life short after the wearing and tearing, simultaneously owing to adopt the single tube combination, processing capacity is big, investment is high, yielding, and the wearing and tearing behind efficiency can reduce, in structure with the two all has in essence difference with the utility model in shape; GB2330786A has described a kind of gradation device of cyclone type, and CN1168301A has described the gas-solid quick disconnector of a kind of riser fluidized reaction system spiral-flow type, and the two all has in essence different with the utility model on principle, structure and purpose.
Summary of the invention
The purpose of this utility model just is the problems referred to above of revolving at multitube three, by improving structural design, develop a kind of novel third level cyclone separator, make this novel three to revolve and to solve multitube three and revolve catalyst back-mixing and pulverizing problem, improve the combined efficiency in the industry use, satisfy the cigarette machine and revolve the requirement of separative efficiency three, and want stable operation, life-span long, make and maintenance is changed conveniently, and revolve than traditional multitube three and to reduce investment outlay.
In order to achieve the above object, the technical solution adopted in the utility model is: this third level cyclone separator, comprise housing, exhanst gas outlet, smoke inlet, central tube, many single branch and the parting boads of revolving, its characteristics are to be equipped with many single branches that revolve in housing; Many the single branches that revolve are installed in the housing by the syndeton support suspention with parting boad and central tube; Enclosure interior is separated into inlet plenum, collection chamber and three relatively independent spaces of dust storage chamber.
Housing in this third level cyclone separator is made up of cover head, cylindrical shell and bottom cone, and cylindrical shell is provided with handling hole; Central tube and each single uniform linking to each other of inlet of revolving branch, the distance that subentry has 200mm~2000mm is revolved with single in central tube bottom; Its parting boad is made up of one section flat partition board and one section awl dividing plate; Wherein every single branch that revolves all has the high-strength abrasion-proof lining; Every single branch and parting boad employing plug-in type angle welding syndeton of revolving adopts rectangle butt weld syndeton with central tube.
Revolve with multitube three and to compare, this revolving as the shell dress formula three of the integrated suspension structural shape of resolution element with single cyclone separator has the following advantages: 1, air inlet distributes rationally evenly, the combined efficiency height, pressure drop is low, can in long-term the use, keep high-performance, effectively guarantee the operational stability and the long period safe operation of device; 2, avoided three to revolve wearing and tearing and the pulverizing of single tube, reduced the fouling of cigarette machine blade, can improve the serious problem of present domestic cigarette machine blade fouling greatly catalyst in the flue gas, significant to guaranteeing the operation of cigarette captain phase stability and safety; 3, all be with the high-strength abrasion-proof lining owing to revolve branchs, and three structures of revolving entire arrangement and integrated suspension structural shape make the thermal expansion of crucial internals and stressedly more become reasonable, thereby prolonged for three service lifes of revolving as every of separation assembly; 4, because structure advantages of simple has more reduced manufacturing and difficulty of construction, shortened construction period, and be convenient to from now on maintenance, transformation and replacing; 5, under same treating capacity, can save equipment investment, maintenance in the use and renewal cost also can reduce greatly.
Below in conjunction with the drawings and specific embodiments the utility model is done explanation in further detail.
Description of drawings
Fig. 1 is the structural representation of the utility model third level cyclone separator
Fig. 2 is the D-D view of the utility model third level cyclone separator
The specific embodiment
As depicted in figs. 1 and 2, this third level cyclone separator comprises housing (1), exhanst gas outlet (2), smoke inlet (3), central tube (4), single branch (5) and the parting boad (7) of revolving, and its characteristics are to be equipped with many single branches (5) that revolve in housing (1); Many the single branches (5) that revolve are installed in the housing (1) by the syndeton support suspention with parting boad (7) and central tube (4); Housing (1) inside is separated into inlet plenum (A), collection chamber (B) and three relatively independent spaces of dust storage chamber (C).The single branch (5) that revolves wherein, by structure and optimized dimensions, make it under the situation of three a screw-ins mouthful flue gas low concentration, small particle diameter, can keep higher efficient and suitable pressure drop, revolving the branch bottom need not long dipleg and just dust discharge smoothly of flutter valve, save shell space greatly, reduced equipment size and investment.
Its housing (1) is made up of cover head, cylindrical shell and bottom cone, and handling hole (6) is set on the cylindrical shell, is convenient to installation, maintenance and the replacing of internals; Central tube (4) revolves uniform the linking to each other of inlet of branch with each, and the central tube bottom is 200~2000mm with single distance L of revolving subentry, can collect bulky grain and inlet flue gas emergency spray under the inertial separation, to guarantee single branch (5) operate as normal of revolving; Parting boad (7) is made up of one section flat partition board and one section awl dividing plate, its can suspention is single revolve branch (5) in the thermal expansion of internals during the absorption plant high-temperature operation, and be in the stress of the best.
Its every the single diameter that revolves branch (5) is 800~1200mm, and all has the high-strength abrasion-proof lining; Every single branch (5) that revolves adopts plug-in type angle welding syndeton with parting boad (7), adopts rectangle butt weld syndeton with central tube (4).
The course of work of the third level cyclone separator in the utility model is: the high-temperature flue gas that contains catalyst enters inlet plenum (A) from smoke inlet (3), is evenly distributed to single revolving in the branch (5) by central tube (4).Revolve in the branch (5) single, because the effect of high speed rotary centrifugal force, the catalyst in the high-temperature flue gas is separated to get off to enter dust storage chamber (C), discharges from dust-exhausting port (8) then; Clean flue gas enters collection chamber (B), discharges from exhanst gas outlet (2) then.The handling hole (6) that the maintenance of all internals and replacing can be passed through on the housing (1) is realized.
The utility model third level cyclone separator is owing to adopted above-mentioned this single cyclone separator with diameter 800~1200mm to revolve as the shell dress formula three of the integrated suspension structural shape of resolution element, multitube three be can solve and catalyst back-mixing and pulverizing problem revolved, improve the combined efficiency of industry in using, satisfy the cigarette machine three requirements of revolving separative efficiency; Plant at the lower entrance concentration of flue gas and smaller particle size branch and to have higher separative efficiency and lower pressure drop, and can when regenerative system whirlwind decrease in efficiency or short term failure, farthest protect the normal operation of cigarette machine; Simultaneously, can effectively solve the internals thermal expansion and be out of shape inconsistent problem, improve force-bearing situation; And than traditional multitube three revolve stable operation, life-span long, make and maintenance is changed conveniently, and can reduce investment outlay.

Claims (8)

1. a third level cyclone separator comprises housing (1), exhanst gas outlet (2), smoke inlet (3), central tube (4), many single branch (5) and the parting boads (7) of revolving, and it is characterized in that being equipped with in housing (1) many single branches (5) that revolve; Many the single branches (5) that revolve are installed in the housing (1) by the syndeton support suspention with parting boad (7) and central tube (4); Housing (1) inside is separated into inlet plenum (A), collection chamber (B) and three relatively independent spaces of dust storage chamber (C).
2. third level cyclone separator according to claim 1 is characterized in that housing (1) is made up of cover head, cylindrical shell and bottom cone, and cylindrical shell is provided with handling hole (6).
3. third level cyclone separator according to claim 1 is characterized in that central tube (4) and each revolve uniform the linking to each other of inlet of branch (5), and the bottom of central tube (4) is 200~2000mm with the distance L of revolving subentry.
4. third level cyclone separator according to claim 1 is characterized in that parting boad (7) is made up of one section flat partition board and one section awl dividing plate.
5. third level cyclone separator according to claim 1 is characterized in that the single diameter that revolves branch (5) is 800~1200mm.
6. third level cyclone separator according to claim 1 is characterized in that every single branch (5) that revolves all has the high-strength abrasion-proof lining.
7. third level cyclone separator according to claim 1 is characterized in that every single branch (5) that revolves adopts plug-in type angle welding syndeton with parting boad (7).
8. third level cyclone separator according to claim 1 is characterized in that every single branch (5) that revolves adopts rectangle butt weld syndeton with central tube (4).
CNU2006201675965U 2006-12-21 2006-12-21 Third-stage cyclone separator Expired - Lifetime CN201006498Y (en)

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101590453B (en) * 2008-05-29 2011-05-11 中国石油化工集团公司 Third-level cyclone separator with large handling capacity
CN101992153B (en) * 2009-08-24 2012-07-04 中国石油化工集团公司 Large third-stage cyclone separator
CN104128269A (en) * 2014-07-11 2014-11-05 中国石油大学(北京) Tangential flow type parallel cyclone separator
CN104525394A (en) * 2014-12-19 2015-04-22 李中 Cyclone-shaped mass transfer component and static supergravity mass transfer separation device
CN105127017A (en) * 2015-10-08 2015-12-09 中石化炼化工程(集团)股份有限公司 Separation single tube used for third-level cyclone separator
US9440212B2 (en) 2013-12-05 2016-09-13 Exxonmobil Research And Engineering Company Integrated cyclone assembly
CN110132676A (en) * 2019-05-27 2019-08-16 中石化炼化工程(集团)股份有限公司 A kind of method that Fast simulation FCC apparatus three revolves the system of single tube and smoke machine fouling and prepares the dirty sample of simulation
US10758921B2 (en) 2018-04-24 2020-09-01 China University Of Petroleum-Beijing Separation device
CN112156900A (en) * 2020-08-21 2021-01-01 浙江百能科技有限公司 Anti-sticking anti-blocking array type high-temperature multi-pipe cyclone dust removal device
CN112742119A (en) * 2021-01-09 2021-05-04 武汉轻工大学 Online circulating cleaning system and method for catalytic triple-rotation single tube

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101590453B (en) * 2008-05-29 2011-05-11 中国石油化工集团公司 Third-level cyclone separator with large handling capacity
CN101992153B (en) * 2009-08-24 2012-07-04 中国石油化工集团公司 Large third-stage cyclone separator
US9440212B2 (en) 2013-12-05 2016-09-13 Exxonmobil Research And Engineering Company Integrated cyclone assembly
CN104128269A (en) * 2014-07-11 2014-11-05 中国石油大学(北京) Tangential flow type parallel cyclone separator
CN104525394A (en) * 2014-12-19 2015-04-22 李中 Cyclone-shaped mass transfer component and static supergravity mass transfer separation device
CN105127017A (en) * 2015-10-08 2015-12-09 中石化炼化工程(集团)股份有限公司 Separation single tube used for third-level cyclone separator
US10758921B2 (en) 2018-04-24 2020-09-01 China University Of Petroleum-Beijing Separation device
CN110132676A (en) * 2019-05-27 2019-08-16 中石化炼化工程(集团)股份有限公司 A kind of method that Fast simulation FCC apparatus three revolves the system of single tube and smoke machine fouling and prepares the dirty sample of simulation
CN110132676B (en) * 2019-05-27 2021-12-17 中石化炼化工程(集团)股份有限公司 System for rapidly simulating scaling of three-rotation single tube and smoke machine of FCC (fluid catalytic cracking) device and method for preparing simulated scale sample
CN112156900A (en) * 2020-08-21 2021-01-01 浙江百能科技有限公司 Anti-sticking anti-blocking array type high-temperature multi-pipe cyclone dust removal device
CN112742119A (en) * 2021-01-09 2021-05-04 武汉轻工大学 Online circulating cleaning system and method for catalytic triple-rotation single tube
CN112742119B (en) * 2021-01-09 2022-04-12 武汉轻工大学 Online circulating cleaning system and method for catalytic triple-rotation single tube

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CU01 Correction of utility model patent

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Correct: Sinopec Engineering Incorporation

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Address after: 100029 Beijing City, Chaoyang District Hui Street No. 6

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Patentee after: China Petrochemical Group Corp.

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