CN108913222B - A pyrolysis gas treatment device and treatment method during the pyrolysis of pulverized coal to produce tar. - Google Patents
A pyrolysis gas treatment device and treatment method during the pyrolysis of pulverized coal to produce tar. Download PDFInfo
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- 238000000197 pyrolysis Methods 0.000 title claims abstract description 131
- 239000003245 coal Substances 0.000 title claims abstract description 52
- 238000000034 method Methods 0.000 title claims description 34
- 239000007921 spray Substances 0.000 claims abstract description 112
- 239000000428 dust Substances 0.000 claims abstract description 53
- 239000006185 dispersion Substances 0.000 claims abstract description 22
- 238000004519 manufacturing process Methods 0.000 claims abstract description 15
- 238000009826 distribution Methods 0.000 claims abstract 4
- 239000007788 liquid Substances 0.000 claims description 71
- 229910000831 Steel Inorganic materials 0.000 claims description 31
- 239000010959 steel Substances 0.000 claims description 31
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 claims description 23
- 235000011114 ammonium hydroxide Nutrition 0.000 claims description 23
- 239000000203 mixture Substances 0.000 claims description 17
- 239000003921 oil Substances 0.000 claims description 11
- 239000010724 circulating oil Substances 0.000 claims description 9
- 238000003860 storage Methods 0.000 claims description 7
- 239000003034 coal gas Substances 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 2
- 239000000571 coke Substances 0.000 abstract description 90
- 238000000926 separation method Methods 0.000 abstract description 4
- 238000007872 degassing Methods 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 76
- 238000010586 diagram Methods 0.000 description 9
- 238000005516 engineering process Methods 0.000 description 9
- 239000002245 particle Substances 0.000 description 7
- 239000000843 powder Substances 0.000 description 7
- 238000005192 partition Methods 0.000 description 4
- 239000002912 waste gas Substances 0.000 description 4
- 238000004364 calculation method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- 238000001754 furnace pyrolysis Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000009966 trimming Methods 0.000 description 2
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 238000003889 chemical engineering Methods 0.000 description 1
- 239000013064 chemical raw material Substances 0.000 description 1
- 238000004939 coking Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- JTJMJGYZQZDUJJ-UHFFFAOYSA-N phencyclidine Chemical class C1CCCCN1C1(C=2C=CC=CC=2)CCCCC1 JTJMJGYZQZDUJJ-UHFFFAOYSA-N 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10K—PURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
- C10K1/00—Purifying combustible gases containing carbon monoxide
- C10K1/02—Dust removal
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B53/00—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
- C10B53/04—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of powdered coal
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G1/00—Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10K—PURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
- C10K1/00—Purifying combustible gases containing carbon monoxide
- C10K1/02—Dust removal
- C10K1/024—Dust removal by filtration
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10K—PURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
- C10K1/00—Purifying combustible gases containing carbon monoxide
- C10K1/02—Dust removal
- C10K1/026—Dust removal by centrifugal forces
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10K—PURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
- C10K1/00—Purifying combustible gases containing carbon monoxide
- C10K1/08—Purifying combustible gases containing carbon monoxide by washing with liquids; Reviving the used wash liquors
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Abstract
本发明涉及一种粉煤热解产焦油过程中的热解气处理装置,所述处理装置包括半焦过滤器、旋风分离器和喷淋塔模块,所述半焦过滤器包括圆柱形外壳体,所述外壳体内部环形设置外管网及内管网,所述外壳体顶部固定设有半焦分布进料机构,所述外壳体侧壁下部设有热解气进气口;所述半焦分布进料机构包括进料分散筒、分散扇和驱动电机,分散筒顶部固定设有盖板,所述驱动电机固定设于所述盖板顶部,分散扇位于分散筒内且通过驱动电机驱动,且分散扇的扇叶自上向下倾斜,倾斜角度为30°‑60°;所述喷淋塔模块包括一级喷淋塔、二级喷淋塔和冷凝器;并使用该装置对热解气进行处理;本发明不仅可以有效除尘,同时可以实现焦油的多级分离及收集。
The invention relates to a pyrolysis gas treatment device during the tar production process of pulverized coal. The treatment device includes a semi-coke filter, a cyclone separator and a spray tower module. The semi-coke filter includes a cylindrical outer shell. , an outer pipe network and an inner pipe network are arranged annularly inside the outer casing, a semi-coke distributed feeding mechanism is fixed on the top of the outer casing, and a pyrolysis gas inlet is provided at the lower part of the side wall of the outer casing; The coke distribution feeding mechanism includes a feeding dispersion cylinder, a dispersion fan and a drive motor. The top of the dispersion cylinder is fixed with a cover plate. The drive motor is fixedly located on the top of the cover plate. The dispersion fan is located in the dispersion cylinder and is driven by the drive motor. , and the blades of the dispersion fan are tilted from top to bottom, with an inclination angle of 30°-60°; the spray tower module includes a first-level spray tower, a second-level spray tower and a condenser; and use this device to heat Degassing for treatment; the present invention can not only effectively remove dust, but also achieve multi-stage separation and collection of tar.
Description
技术领域Technical field
本发明属于能源化工技术领域,尤其涉及一种粉煤热解产焦油过程中的热解气处理装置及处理方法。The invention belongs to the technical field of energy and chemical engineering, and in particular relates to a pyrolysis gas treatment device and a treatment method in the process of producing tar through pyrolysis of pulverized coal.
背景技术Background technique
在我国,煤作为主要能源和化工原料,同时也是环境的主要污染源。因此,围绕煤的多级利用研发了各种相关技术。目前,煤热解技术根据热解器工艺主要有回转炉热解工艺、移动床热解工艺、流化床热解工艺及气流床热解工艺等。回转炉热解工艺和移动床热解工艺,主要利用块煤作为原料,焦油产率低,不适于煤热解制油技术;流化床热解工艺和气流床热解工艺,利用粉煤进料,焦油产量高,但焦油中粉焦含量高,且不易分离,利用现有的分离技术,如沉降器、旋风分离器、过滤器等都不能有效地对粉尘进行分离,严重制约了粉煤热解技术的推广和应用。In my country, coal, as the main energy and chemical raw material, is also the main source of environmental pollution. Therefore, various related technologies have been developed around the multi-stage utilization of coal. At present, coal pyrolysis technology mainly includes rotary furnace pyrolysis technology, moving bed pyrolysis technology, fluidized bed pyrolysis technology and entrained bed pyrolysis technology based on pyrolyzer technology. The rotary furnace pyrolysis process and the moving bed pyrolysis process mainly use lump coal as raw material, and the tar yield is low, so they are not suitable for coal pyrolysis to produce oil. The fluidized bed pyrolysis process and the entrained bed pyrolysis process use pulverized coal. The tar output is high, but the coke content in the tar is high and difficult to separate. Existing separation technologies, such as settlers, cyclones, filters, etc., cannot effectively separate dust, which seriously restricts the use of pulverized coal. Promotion and application of pyrolysis technology.
在中国发明专利,申请号:201410624018.9中介绍利用籽煤或籽煤半焦为过滤介质,进行荒煤气除尘。一方面由于籽煤粒径较大,床层空隙也较大,导致细粉过滤效果不理想,尤其用于粉煤热解荒煤气中粉尘量更多的情况下,除尘效果会不理想;另一方面利用该过滤器,荒煤气在过滤器中线速度不能太大,稍大就会将半焦携带入内管,破坏过滤床层流动状态,因此,过滤器结构会比较庞大。In the Chinese invention patent, application number: 201410624018.9, it is introduced to use seed coal or seed coal semi-coke as filter media to remove waste gas dust. On the one hand, due to the large particle size of seed coal and the large gaps in the bed, the fine powder filtration effect is not ideal, especially when the amount of dust in the pulverized coal pyrolysis waste gas is larger, the dust removal effect will be unsatisfactory; on the other hand, the dust removal effect will be unsatisfactory; On the one hand, when using this filter, the linear velocity of raw gas in the filter cannot be too large. If it is too large, it will carry semi-coke into the inner tube and destroy the flow state of the filter bed. Therefore, the filter structure will be relatively large.
因此,基于这些问题,提供一种不仅可以有效除尘,同时可以实现焦油的多级分离及收集的粉煤热解产焦油过程中的热解气处理装置及处理方法,具有重要的现实意义。Therefore, based on these problems, it is of great practical significance to provide a pyrolysis gas treatment device and treatment method that can not only effectively remove dust, but also achieve multi-stage separation and collection of tar during the pyrolysis of pulverized coal to produce tar.
发明内容Contents of the invention
本发明的目的在于克服现有技术的不足,提供一种不仅可以有效除尘,同时可以实现焦油的两级分离和利用的粉煤热解产物荒煤气的粉尘脱除处理装置及处理方法。The object of the present invention is to overcome the shortcomings of the prior art and provide a dust removal treatment device and treatment method for waste gas, a pulverized coal pyrolysis product, which can not only effectively remove dust, but also achieve two-stage separation and utilization of tar.
本发明解决其技术问题是采取以下技术方案实现的:The present invention solves its technical problems by adopting the following technical solutions:
一种粉煤热解产焦油过程中的热解气处理装置,所述处理装置包括半焦过滤器、旋风分离器和喷淋塔模块,所述半焦过滤器出气口通过管路与所述旋风分离器进气口连接,所述旋风分离器出气口通过管路与喷淋塔模块连接;A pyrolysis gas treatment device in the process of tar production from pyrolysis of pulverized coal. The treatment device includes a semi-coke filter, a cyclone separator and a spray tower module. The air outlet of the semi-coke filter is connected to the gas through a pipeline. The air inlet of the cyclone separator is connected, and the air outlet of the cyclone separator is connected to the spray tower module through a pipeline;
所述半焦过滤器包括圆柱形外壳体,所述外壳体内部环形设置外管网及内管网,所述内管网及外管网的钢丝均采用横截面为三角形的钢丝,所述外管网与所述外壳体内壁之间距离不大于5mm,所述内管网竖直设于所述外壳体中央位置,且内管网顶部通过连接管伸出所述外壳体,所述外壳体底部收缩形成半焦出口,所述外壳体顶部固定设有半焦分布进料机构,所述外壳体侧壁下部设有热解气进气口;The semi-coke filter includes a cylindrical outer shell, an outer pipe network and an inner pipe network are arranged in an annular shape inside the outer shell, and the steel wires of the inner pipe network and the outer pipe network are all made of triangular steel wires in cross section. The distance between the pipe network and the inner wall of the outer shell is no more than 5mm. The inner pipe network is vertically located at the center of the outer shell, and the top of the inner pipe network extends out of the outer shell through a connecting pipe. The outer shell The bottom shrinks to form a semi-coke outlet, the top of the outer casing is fixed with a semi-coke distributed feeding mechanism, and the lower part of the side wall of the outer casing is provided with a pyrolysis gas inlet;
所述半焦分布进料机构包括进料分散筒、分散扇和驱动电机,分散筒顶部固定设有盖板,所述驱动电机固定设于所述盖板顶部,分散扇位于分散筒内且通过驱动电机驱动,且分散扇的扇叶自上向下倾斜,倾斜角度为30°-60°;The semi-coke distributed feeding mechanism includes a feeding dispersion cylinder, a dispersion fan and a drive motor. The top of the dispersion cylinder is fixed with a cover plate. The drive motor is fixedly located on the top of the cover plate. The dispersion fan is located in the dispersion cylinder and passes through It is driven by a driving motor, and the blades of the dispersion fan are tilted from top to bottom, with an inclination angle of 30°-60°;
所述喷淋塔模块包括一级喷淋塔、二级喷淋塔和冷凝器,所述一级喷淋塔出气口连接所述二级喷淋塔进气口,所述一级喷淋塔喷淋液采用循环油,所述二级喷淋塔喷淋液采用氨水,所述二级喷淋塔出气口连接冷凝器进气口,所述冷凝器出气口得到煤气;所述一级喷淋塔和二级喷淋塔的塔底分别连接一级集液罐和二级集液罐,所述冷凝器底部连接三级集液罐。The spray tower module includes a first-level spray tower, a second-level spray tower and a condenser. The air outlet of the first-level spray tower is connected to the air inlet of the second-level spray tower. The first-level spray tower The spray liquid uses circulating oil, the spray liquid of the secondary spray tower uses ammonia water, the air outlet of the secondary spray tower is connected to the air inlet of the condenser, and the gas is obtained from the air outlet of the condenser; the primary spray The bottoms of the spray tower and the secondary spray tower are respectively connected to the primary liquid collecting tank and the secondary liquid collecting tank, and the bottom of the condenser is connected to the third level liquid collecting tank.
所述盖板上至少设有两个半焦入口,且半焦入口对称分布,所述半焦为粉煤热解半焦。The cover plate is provided with at least two semi-coke inlets, and the semi-coke inlets are symmetrically distributed. The semi-coke is pulverized coal pyrolysis semi-coke.
半焦由所述半焦入口进入进料分散筒,经所述分散扇分散后在所述外管网及内管网之间下落。The semi-coke enters the feed dispersion cylinder from the semi-coke inlet, and after being dispersed by the dispersion fan, falls between the outer pipe network and the inner pipe network.
所述外管网、内管网均由若干不锈钢支撑柱和钢丝构成,所述钢丝为等直径圆环状,所述钢丝均匀套设固定在所述支撑柱上,且相邻钢丝之间距离为0.1mm,支撑柱在圆周方向上均匀分布,使得所述支撑柱和钢丝构成圆柱状的外管网及内管网。The outer pipe network and the inner pipe network are composed of a number of stainless steel support columns and steel wires. The steel wires are circular rings of equal diameters. The steel wires are evenly sleeved and fixed on the support columns, and the distance between adjacent steel wires is is 0.1mm, and the support columns are evenly distributed in the circumferential direction, so that the support columns and steel wires form a cylindrical outer pipe network and an inner pipe network.
所述喷淋塔可用填充塔、浮阀塔、筛板塔、折流板中的任意一种。The spray tower can be any one of a packed tower, a float valve tower, a sieve plate tower, and a baffle tower.
所述一级喷淋塔底部得到的焦油混合物部分经换热后循环作为喷淋液。The tar mixture obtained at the bottom of the first-stage spray tower is circulated as spray liquid after heat exchange.
所述二级集液罐内部中央位置设有隔板,远离焦油混合物进口的一侧液面上设有喇叭形吸液嘴,吸液嘴与波纹管连接,波纹管经连接管路通过吸液泵连接到氨水存储箱,所述氨水存储箱内氨水经换热后循环作为喷淋液。There is a partition plate at the center of the secondary liquid collection tank, and a trumpet-shaped liquid suction nozzle is provided on the liquid surface on the side away from the tar mixture inlet. The liquid suction nozzle is connected to a bellows, and the bellows absorbs liquid through the connecting pipeline. The pump is connected to an ammonia water storage tank, and the ammonia water in the ammonia water storage tank is circulated as a spray liquid after heat exchange.
所述半焦过滤器、旋风分离器及管路温度不低于450℃。The temperature of the semi-coke filter, cyclone separator and pipeline shall not be lower than 450°C.
一种粉煤热解产焦油过程中的热解气处理方法,所述方法包括如下步骤:A method for treating pyrolysis gas during tar production from pyrolysis of pulverized coal. The method includes the following steps:
(1)、粉煤热解产生的热解气先由半焦过滤器的热解气进气口进入外壳体内,然后经外管网进入外管网与内管网之间,与此同时,半焦由半焦分布进料机构落入到外管网与内管网之间,热解气与半焦相互接触,其中,半焦温度为450-800℃,热解气中的粉尘得到初步除尘,除下的粉焦随半焦作为半焦产品,初步除尘后的热解气经内管网上方排出;(1) The pyrolysis gas produced by pyrolysis of pulverized coal first enters the outer shell through the pyrolysis gas inlet of the semi-coke filter, and then enters between the outer pipe network and the inner pipe network through the outer pipe network. At the same time, The semi-coke falls into the space between the outer pipe network and the inner pipe network from the semi-coke distributed feeding mechanism. The pyrolysis gas and the semi-coke are in contact with each other. The temperature of the semi-coke is 450-800°C, and the dust in the pyrolysis gas is initially removed. Dust removal, the removed powder coke will be used as semi-coke product along with the semi-coke, and the pyrolysis gas after preliminary dust removal will be discharged through the top of the inner pipe network;
(2)、步骤(1)中初步除尘后的热解气经内管网上方进入旋风分离器,进行二级除尘,旋风分离器排放的粉尘也作为半焦产品;(2). The pyrolysis gas after preliminary dust removal in step (1) enters the cyclone separator through the top of the inner pipe network for secondary dust removal. The dust emitted by the cyclone separator is also used as a semi-coke product;
(3)、步骤(2)中再次除尘后的热解气首先进入一级喷淋塔,一级喷淋塔采用温度大于180°的循环油作为喷淋液,并从一级喷淋塔塔底排出油渣和焦油混合物至一级集液罐;之后热解气通入二级喷淋塔,二级喷淋塔采用氨水作为喷淋液,并从二级喷淋塔塔底排出油渣和焦油混合物至二级集液罐;二级喷淋塔塔顶排出热解气进入冷凝器,经冷凝器冷凝轻质焦油及水分,并由三级集液罐对轻质焦油和水分进行存储,最后经冷凝器底部侧壁排出煤气。(3). The pyrolysis gas after dust removal in step (2) first enters the first-level spray tower. The first-level spray tower uses circulating oil with a temperature greater than 180° as the spray liquid, and is discharged from the first-level spray tower. The mixture of oil residue and tar is discharged from the bottom to the first-level liquid collecting tank; then the pyrolysis gas is passed into the second-level spray tower. The second-level spray tower uses ammonia water as the spray liquid, and the oil residue is discharged from the bottom of the second-level spray tower. and tar mixture to the secondary liquid collection tank; the pyrolysis gas discharged from the top of the secondary spray tower enters the condenser, where the light tar and moisture are condensed through the condenser, and the light tar and moisture are stored in the third-level liquid collection tank , and finally discharge the gas through the bottom side wall of the condenser.
本发明的优点和积极效果是:The advantages and positive effects of the present invention are:
1、本发明半焦过滤器实现热解气的粗脱尘,通过该环节,可以将荒煤气中的粉焦大量脱除,同时,粉焦会随着热半焦携带出系统,避免了粉焦在外排时结焦的情况;1. The semi-coke filter of the present invention realizes coarse dust removal of pyrolysis gas. Through this link, a large amount of powder coke in raw coal gas can be removed. At the same time, the powder coke will be carried out of the system along with the hot semi-coke, avoiding the dust The situation of coking when the coke is discharged outside;
2、本发明旋风分离器实现荒煤气的精脱尘,旋风分离器可以将经半焦过滤器过滤后的热解气中的细粉尘进一步脱除;2. The cyclone separator of the present invention realizes fine dust removal of raw coal gas, and the cyclone separator can further remove fine dust in the pyrolysis gas filtered by the semi-coke filter;
3、本发明一级喷淋塔采用温度大于180℃的循环油作为喷淋液,能够对热解气中的重质焦油进行收集,二级喷淋塔采用氨水作为喷淋液,能够对热解气中的轻质焦油进行收集;二级喷淋塔塔顶排出的热解气经冷凝器冷凝能够将剩余部分轻质焦油及水分冷凝,并由三级集液罐对剩余轻质焦油和水分进行存储,经过三级处理,热解气中的焦油能最大限度的被分级收集;3. The first-level spray tower of the present invention uses circulating oil with a temperature greater than 180°C as the spray liquid, which can collect heavy tar in the pyrolysis gas. The second-level spray tower uses ammonia water as the spray liquid, which can collect heat. The light tar in the decomposition gas is collected; the pyrolysis gas discharged from the top of the secondary spray tower is condensed by the condenser to condense the remaining light tar and moisture, and the remaining light tar and moisture are condensed by the third-stage liquid collecting tank. The moisture is stored, and after three-stage treatment, the tar in the pyrolysis gas can be collected in a graded manner to the maximum extent;
4、外管网、内管网采用钢丝和支撑柱结构,相较于普通的钢丝网结构,连续的缝隙大大增加了过荒煤气的面积,且钢丝锲型结构,使得热解气通过钢丝进入内管网过程中,夹带的半焦易随半焦整体向下流动,有效防止内管网被堵,延长修整周期。4. The outer and inner pipe networks adopt steel wire and support column structures. Compared with ordinary steel wire mesh structures, the continuous gaps greatly increase the area for gas to pass through, and the steel wire wedge-shaped structure allows pyrolysis gas to enter through the steel wires. During the process of inner pipe network, the entrained semi-coke easily flows downward with the whole semi-coke, which effectively prevents the inner pipe network from being blocked and prolongs the trimming cycle.
附图说明Description of the drawings
以下将结合附图和实施例来对本发明的技术方案作进一步的详细描述,但是应当知道,这些附图仅是为解释目的而设计的,因此不作为本发明范围的限定。此外,除非特别指出,这些附图仅意在概念性地说明此处描述的结构构造,而不必要依比例进行绘制。The technical solutions of the present invention will be described in further detail below with reference to the accompanying drawings and examples. However, it should be understood that these drawings are only designed for explanation purposes and therefore do not limit the scope of the present invention. Furthermore, unless otherwise specified, the drawings are intended only to conceptually illustrate the structural configurations described herein and are not necessarily drawn to scale.
图1为本发明实施例提供的粉煤热解产焦油过程中的热解气处理装置的结构示意图;Figure 1 is a schematic structural diagram of a pyrolysis gas treatment device in the tar production process of pulverized coal pyrolysis provided by an embodiment of the present invention;
图2为本发明实施例提供的粉煤热解产焦油过程中的热解气处理装置的半焦过滤器的俯视图;Figure 2 is a top view of the semi-coke filter of the pyrolysis gas treatment device in the tar production process of pulverized coal pyrolysis provided by the embodiment of the present invention;
图3为本发明实施例提供的粉煤热解产焦油过程中的热解气处理装置的分散扇的结构示意图;Figure 3 is a schematic structural diagram of the dispersion fan of the pyrolysis gas treatment device during the tar production process of pulverized coal pyrolysis provided by an embodiment of the present invention;
图4为本发明实施例提供的粉煤热解产焦油过程中的热解气处理装置的内管网或者外管网的结构示意图;Figure 4 is a schematic structural diagram of the inner pipe network or the outer pipe network of the pyrolysis gas treatment device during the tar production process of pulverized coal according to the embodiment of the present invention;
图5为图4的纵剖面示意图;Figure 5 is a schematic longitudinal section of Figure 4;
图6为本发明实施例提供的粉煤热解产焦油过程中的热解气处理装置的二级集液罐的结构示意图;Figure 6 is a schematic structural diagram of the secondary liquid collection tank of the pyrolysis gas treatment device in the tar production process of pulverized coal pyrolysis provided by the embodiment of the present invention;
图中:In the picture:
1、半焦过滤器 2、旋风分离器 3、外壳体1. Semi-coke filter 2. Cyclone separator 3. Outer shell
4、外管网 5、内管网 6、半焦出口4. External pipe network 5. Internal pipe network 6. Semi-coke outlet
7、热解气进气口 8、进料分散筒 9、分散扇7. Pyrolysis gas inlet 8. Feed dispersion cylinder 9. Dispersion fan
10、驱动电机 11、盖板 12、一级喷淋塔10. Drive motor 11. Cover 12. First-level spray tower
13、二级喷淋塔 14、冷凝器 15、一级集液罐13. Secondary spray tower 14. Condenser 15. First-level liquid collection tank
16、二级集液罐 17、三级集液罐 18、半焦入口16. Secondary liquid collecting tank 17. Third level liquid collecting tank 18. Semi-coke inlet
19、支撑柱 20、钢丝 21、换热器19. Support column 20. Steel wire 21. Heat exchanger
22、隔板 23、吸液嘴 24、波纹管22. Partition 23. Liquid suction nozzle 24. Bellows
25、吸液泵 26、氨水存储箱25. Suction pump 26. Ammonia storage tank
具体实施方式Detailed ways
首先,需要说明的是,以下将以示例方式来具体说明本发明的具体结构、特点和优点等,然而所有的描述仅是用来进行说明的,而不应将其理解为对本发明形成任何限制。此外,在本文所提及各实施例中予以描述或隐含的任意单个技术特征,仍然可在这些技术特征(或其等同物) 之间继续进行任意组合或删减,从而获得可能未在本文中直接提及的本发明的更多其他实施例。First of all, it should be noted that the specific structure, features, advantages, etc. of the present invention will be specifically described below by way of examples. However, all descriptions are only for illustration and should not be understood as forming any limitation on the present invention. . In addition, any single technical feature described or implied in the embodiments mentioned herein can still be combined or deleted in any way between these technical features (or their equivalents), thereby obtaining the results that may not be disclosed herein. Further embodiments of the invention are directly mentioned in .
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular forms are also intended to include the plural forms, and further, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusion, e.g., includes A series of steps or units of a process, method, system, product, or apparatus need not be limited to those steps or units expressly listed, but may include other steps or units not expressly listed or inherent to the process, method, product, or apparatus. steps or units.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of the invention is customarily placed when used. It is only for the convenience of describing the invention and simplifying the description, and is not intended to indicate or imply. The devices or elements referred to must have a specific orientation, be constructed and operate in a specific orientation and therefore are not to be construed as limitations of the invention. In addition, the terms "first", "second", "third", etc. are only used to distinguish descriptions and shall not be understood as indicating or implying relative importance.
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。It should be noted that, as long as there is no conflict, the embodiments and features in the embodiments of this application can be combined with each other.
下面就结合图1至图3来具体说明本发明。The present invention will be described in detail below with reference to FIGS. 1 to 3 .
实施例1Example 1
图1为本发明实施例提供的粉煤热解产焦油过程中的热解气处理装置的结构示意图;图2为本发明实施例提供的粉煤热解产焦油过程中的热解气处理装置的半焦过滤器的俯视图;图3为本发明实施例提供的粉煤热解产焦油过程中的热解气处理装置的分散扇的结构示意图;图4为本发明实施例提供的粉煤热解产焦油过程中的热解气处理装置的内管网或者外管网的结构示意图;图5为图4的纵剖面示意图;图6为本发明实施例提供的粉煤热解产焦油过程中的热解气处理装置的二级集液罐的结构示意图;如图1~6所示,本实施例提供的粉煤热解产焦油过程中的热解气处理装置,所述处理装置包括半焦过滤器1、旋风分离器2和喷淋塔模块,所述半焦过滤器1出气口通过管路与所述旋风分离器 2进气口连接,所述旋风分离器2出气口通过管路与喷淋塔模块连接;Figure 1 is a schematic structural diagram of a pyrolysis gas treatment device in the tar production process of pulverized coal pyrolysis provided by an embodiment of the present invention; Figure 2 is a pyrolysis gas treatment device in the tar production process of pulverized coal pyrolysis provided by an embodiment of the present invention. A top view of the semi-coke filter; Figure 3 is a schematic structural diagram of the dispersion fan of the pyrolysis gas treatment device in the tar production process of pulverized coal pyrolysis provided by an embodiment of the present invention; Figure 4 is a schematic view of the pulverized coal thermal process provided by an embodiment of the present invention. A schematic structural diagram of the inner or outer pipe network of the pyrolysis gas treatment device in the process of tar production; Figure 5 is a schematic longitudinal section of Figure 4; Figure 6 is a schematic diagram of the tar production process of pulverized coal pyrolysis provided by an embodiment of the present invention. Structural diagram of the secondary liquid collection tank of the pyrolysis gas treatment device; as shown in Figures 1 to 6, this embodiment provides a pyrolysis gas treatment device in the tar production process of pulverized coal pyrolysis. The treatment device includes a semi- Coke filter 1, cyclone separator 2 and spray tower module. The air outlet of the semi-coke filter 1 is connected to the air inlet of the cyclone separator 2 through a pipeline. The air outlet of the cyclone separator 2 is connected through a pipeline. Connected to the spray tower module;
所述半焦过滤器1包括圆柱形外壳体3,所述外壳体3内部环形设置外管网4及内管网5,所述内管网5及外管网4的钢丝均采用横截面为三角形的钢丝,所述外管网4与所述外壳体3内壁之间距离不大于5mm,所述内管网5竖直设于所述外壳体3中央位置,且内管网5顶部通过连接管伸出所述外壳体3,所述外壳体3底部收缩形成半焦出口6,所述外壳体3顶部固定设有半焦分布进料机构,所述外壳体3侧壁下部设有热解气进气口7;The semi-coke filter 1 includes a cylindrical outer shell 3. An outer pipe network 4 and an inner pipe network 5 are arranged annularly inside the outer shell 3. The steel wires of the inner pipe network 5 and the outer pipe network 4 are made of steel wires with a cross section of Triangular steel wire, the distance between the outer pipe network 4 and the inner wall of the outer shell 3 is no more than 5mm, the inner pipe network 5 is vertically located in the center of the outer shell 3, and the top of the inner pipe network 5 is connected by The tube extends out of the outer casing 3, and the bottom of the outer casing 3 shrinks to form a semi-coke outlet 6. A semi-coke distributed feeding mechanism is fixed on the top of the outer casing 3, and a pyrolysis device is provided on the lower side wall of the outer casing 3. air inlet 7;
所述半焦分布进料机构包括进料分散筒8、分散扇9和驱动电机10,进料分散筒8顶部固定设有盖板11,所述驱动电机10固定设于所述盖板 11顶部,分散扇9位于进料分散筒8内且通过驱动电机10驱动,且分散扇9的扇叶自上向下倾斜,倾斜角度为30°-60°,所述盖板11上至少设有两个半焦入口18,且半焦入口18对称分布,所述半焦为粉煤热解半焦,半焦由所述半焦入口18进入进料分散筒8,经所述分散扇9分散后在所述外管网4及内管网5之间下落,由于分散扇9的扇叶为倾斜结构,所以分散扇在转动时,能够带动半焦旋转且使半焦下落,使得半焦更加均匀的散落在外管网4及内管网5之间,从而更好的与热解气接触除尘;The semi-coke distributed feeding mechanism includes a feeding dispersing cylinder 8, a dispersing fan 9 and a driving motor 10. The feeding dispersing cylinder 8 is fixed with a cover plate 11 on the top, and the driving motor 10 is fixed on the top of the cover plate 11. , the dispersing fan 9 is located in the feed dispersing cylinder 8 and is driven by the driving motor 10, and the blades of the dispersing fan 9 are inclined from top to bottom, with an inclination angle of 30°-60°, and the cover plate 11 is provided with at least two There are three semi-coke inlets 18, and the semi-coke inlets 18 are symmetrically distributed. The semi-coke is pulverized coal pyrolysis semi-coke. The semi-coke enters the feed dispersion tube 8 from the semi-coke inlet 18, and is dispersed by the dispersion fan 9. Falling between the outer pipe network 4 and the inner pipe network 5, since the blades of the dispersing fan 9 have an inclined structure, when the dispersing fan rotates, it can drive the semi-coke to rotate and make the semi-coke fall, making the semi-coke more uniform. are scattered between the outer pipe network 4 and the inner pipe network 5, so as to better contact with the pyrolysis gas for dust removal;
所述喷淋塔模块包括一级喷淋塔12、二级喷淋塔13和冷凝器14,所述一级喷淋塔12出气口连接所述二级喷淋塔13进气口,所述一级喷淋塔12喷淋液采用循环油,所述二级喷淋塔13喷淋液采用氨水,所述二级喷淋塔13出气口连接冷凝器14进气口,所述冷凝器14出气口得到煤气;所述一级喷淋塔12和二级喷淋塔13的塔底分别连接一级集液罐 15和二级集液罐16,所述冷凝器14底部连接三级集液罐17。The spray tower module includes a first-level spray tower 12, a second-level spray tower 13 and a condenser 14. The air outlet of the first-level spray tower 12 is connected to the air inlet of the second-level spray tower 13. The spray liquid of the first-level spray tower 12 uses circulating oil, and the spray liquid of the second-level spray tower 13 uses ammonia water. The air outlet of the second-level spray tower 13 is connected to the air inlet of the condenser 14. The condenser 14 Gas is obtained from the gas outlet; the bottoms of the first-level spray tower 12 and the second-level spray tower 13 are respectively connected to the first-level liquid collection tank 15 and the second-level liquid collection tank 16, and the bottom of the condenser 14 is connected to the third-level liquid collection tank. Can 17.
所述外管网4、内管网5均由若干不锈钢支撑柱19和钢丝20构成,所述钢丝20为等直径圆环状,所述钢丝20均匀套设固定在所述支撑柱 19上,且相邻钢丝20之间距离为0.1mm,支撑柱19在圆周方向上均匀分布,使得所述支撑柱19和钢丝20构成圆柱状的外管网4及内管网5,需要注意的是,截面为三角形的钢丝20在与支撑柱19形成管状结构时,管状结构的外表面为光滑结构,如图4、5所示,这种结构相较于普通的钢丝网结构,连续的缝隙大大增加了过荒煤气的面积,且钢丝锲型结构,使得热解气通过钢丝进入内管网过程中,夹带的半焦易随半焦整体向下流动,有效防止内管网被堵,延长修整周期。The outer pipe network 4 and the inner pipe network 5 are composed of a number of stainless steel support columns 19 and steel wires 20. The steel wires 20 are circular rings of equal diameters, and the steel wires 20 are evenly sleeved and fixed on the support columns 19. And the distance between adjacent steel wires 20 is 0.1mm, and the support columns 19 are evenly distributed in the circumferential direction, so that the support columns 19 and the steel wires 20 form a cylindrical outer pipe network 4 and an inner pipe network 5. It should be noted that, When the steel wire 20 with a triangular cross-section forms a tubular structure with the support column 19, the outer surface of the tubular structure is a smooth structure, as shown in Figures 4 and 5. Compared with the ordinary steel wire mesh structure, this structure has greatly increased continuous gaps. The area of waste gas is reduced, and the steel wire wedge structure allows the pyrolysis gas to enter the inner pipe network through the steel wire, and the entrained semi-coke easily flows downward with the entire semi-coke, effectively preventing the inner pipe network from being blocked and prolonging the trimming cycle. .
所述喷淋塔可用填充塔、浮阀塔、筛板塔、折流板中的任意一种。The spray tower can be any one of a packed tower, a float valve tower, a sieve plate tower, and a baffle tower.
所述一级喷淋塔12底部得到的焦油混合物部分经换热器21后循环作为喷淋液。The tar mixture obtained at the bottom of the first-stage spray tower 12 is circulated as spray liquid after passing through the heat exchanger 21 .
所述二级集液罐16内部中央位置设有隔板22,远离焦油混合物进口的一侧液面上设有喇叭形吸液嘴23,吸液嘴23与波纹管24连接,波纹管24经连接管路通过吸液泵25连接到氨水存储箱26,所述氨水存储箱 26内氨水经换热器21换热后循环作为喷淋液。The secondary liquid collection tank 16 is provided with a partition 22 at the center, and a trumpet-shaped liquid suction nozzle 23 is provided on the liquid surface on one side away from the tar mixture inlet. The liquid suction nozzle 23 is connected to a bellows 24, and the bellows 24 passes through The connecting pipeline is connected to the ammonia water storage tank 26 through the liquid suction pump 25. The ammonia water in the ammonia water storage tank 26 is circulated as a spray liquid after being heat exchanged by the heat exchanger 21.
焦油与氨水分层后,隔板结构使远离焦油混合物入口的一侧更加稳定,便于吸液嘴吸取氨水,通过控制波纹管和吸液嘴的密度小于氨水密度,使得吸液嘴浮在氨水表面,从而简单的实现氨水作为循环喷淋液的功能。After the tar and ammonia water are stratified, the partition structure makes the side away from the entrance of the tar mixture more stable, making it easier for the suction nozzle to absorb ammonia water. By controlling the density of the bellows and suction nozzle to be smaller than the density of ammonia water, the suction nozzle floats on the surface of ammonia water. , thus simply realizing the function of ammonia water as circulating spray liquid.
所述半焦过滤器1、旋风分离器2及管路温度不低于450℃。The temperature of the semi-coke filter 1, cyclone separator 2 and pipeline shall not be lower than 450°C.
需要说明的是,本发明中的固定连接方式采用现有技术中成熟的螺栓、铆钉、焊接等常规手段,在此不再赘述,但由于上述原因,不会影响本领域技术人员的重复再现。It should be noted that the fixed connection method in the present invention adopts conventional means such as bolts, rivets, and welding that are mature in the prior art, and will not be described in detail here. However, due to the above reasons, it will not affect the repeated reproduction by those skilled in the art.
为了便于该热解气处理装置各部件等结构的安装,可以根据地貌结构配备一些支架结构,具体形状根据安装空间设计。In order to facilitate the installation of various components and other structures of the pyrolysis gas treatment device, some bracket structures can be equipped according to the landform structure, and the specific shape is designed according to the installation space.
实施例2Example 2
对粒径0-7mm粉煤在600℃下热解,热解过程中的热解气处理方法包括如下步骤:For pyrolysis of pulverized coal with a particle size of 0-7mm at 600°C, the pyrolysis gas treatment method during the pyrolysis process includes the following steps:
(1)、粉煤热解产生的热解气先由半焦过滤器的热解气进气口进入外壳体内,然后经外管网进入外管网与内管网之间,与此同时,半焦由半焦分布进料机构落入到外管网与内管网之间,热解气与半焦相互接触,其中,半焦温度为450-800℃,半焦过滤器温度在500℃左右,热解气中的粉尘得到初步除尘,除下的粉焦随半焦作为半焦产品,初步除尘后的热解气经内管网上方排出;(1) The pyrolysis gas produced by pyrolysis of pulverized coal first enters the outer shell through the pyrolysis gas inlet of the semi-coke filter, and then enters between the outer pipe network and the inner pipe network through the outer pipe network. At the same time, The semi-coke falls into the space between the outer pipe network and the inner pipe network from the semi-coke distributed feeding mechanism. The pyrolysis gas and the semi-coke are in contact with each other. The temperature of the semi-coke is 450-800°C, and the temperature of the semi-coke filter is 500°C. Left and right, the dust in the pyrolysis gas is preliminarily removed, and the removed powder coke is used as a semi-coke product along with the semi-coke. The pyrolysis gas after preliminary dust removal is discharged through the top of the inner pipe network;
(2)、步骤(1)中初步除尘后的热解气经内管网上方进入旋风分离器,温度维持在500℃左右,进行二级除尘,旋风分离器排放的粉尘也作为半焦产品;(2). The pyrolysis gas after preliminary dust removal in step (1) enters the cyclone separator through the top of the inner pipe network. The temperature is maintained at about 500°C for secondary dust removal. The dust emitted by the cyclone separator is also used as a semi-coke product;
(3)、步骤(2)中再次除尘后的热解气首先进入一级喷淋塔,一级喷淋塔采用温度大于180℃的循环油作为喷淋液,并从一级喷淋塔塔底排出油渣和焦油混合物至一级集液罐;之后热解气通入二级喷淋塔,二级喷淋塔采用氨水作为喷淋液,并从二级喷淋塔塔底排出油渣和焦油混合物至二级集液罐;二级喷淋塔塔顶排出热解气进入冷凝器,经冷凝器冷凝轻质焦油及水分,并由三级集液罐对轻质焦油和水分进行存储,最后经冷凝器底部侧壁排出煤气。(3). The pyrolysis gas after dust removal in step (2) first enters the first-level spray tower. The first-level spray tower uses circulating oil with a temperature greater than 180°C as the spray liquid, and is discharged from the first-level spray tower. The mixture of oil residue and tar is discharged from the bottom to the first-level liquid collecting tank; then the pyrolysis gas is passed into the second-level spray tower. The second-level spray tower uses ammonia water as the spray liquid, and the oil residue is discharged from the bottom of the second-level spray tower. and tar mixture to the secondary liquid collection tank; the pyrolysis gas discharged from the top of the secondary spray tower enters the condenser, where the light tar and moisture are condensed through the condenser, and the light tar and moisture are stored in the third-level liquid collection tank , and finally discharge the gas through the bottom side wall of the condenser.
经计算,粒径0-7mm粉煤投煤量10kg/h,热解产生的粉尘量为总投煤量的10%左右,经除尘后焦油中粉尘含量不足0.5%。After calculation, the amount of pulverized coal with a particle size of 0-7mm is 10kg/h, and the amount of dust produced by pyrolysis is about 10% of the total amount of coal. After dust removal, the dust content in the tar is less than 0.5%.
实施例3Example 3
对粒径0.3-3mm粉煤在600℃下热解,热解过程中的热解气处理方法包括如下步骤:For pyrolysis of pulverized coal with a particle size of 0.3-3mm at 600°C, the pyrolysis gas treatment method during the pyrolysis process includes the following steps:
(1)、粉煤热解产生的热解气先由半焦过滤器的热解气进气口进入外壳体内,然后经外管网进入外管网与内管网之间,与此同时,半焦由半焦分布进料机构落入到外管网与内管网之间,热解气与半焦相互接触,其中,半焦温度为450-800℃,半焦过滤器温度在500℃左右,热解气中的粉尘得到初步除尘,除下的粉焦随半焦作为半焦产品,初步除尘后的热解气经内管网上方排出;(1) The pyrolysis gas produced by pyrolysis of pulverized coal first enters the outer shell through the pyrolysis gas inlet of the semi-coke filter, and then enters between the outer pipe network and the inner pipe network through the outer pipe network. At the same time, The semi-coke falls into the space between the outer pipe network and the inner pipe network from the semi-coke distributed feeding mechanism. The pyrolysis gas and the semi-coke are in contact with each other. The temperature of the semi-coke is 450-800°C, and the temperature of the semi-coke filter is 500°C. Left and right, the dust in the pyrolysis gas is preliminarily removed, and the removed powder coke is used as a semi-coke product along with the semi-coke. The pyrolysis gas after preliminary dust removal is discharged through the top of the inner pipe network;
(2)、步骤(1)中初步除尘后的热解气经内管网上方进入旋风分离器,温度维持在500℃左右,进行二级除尘,旋风分离器排放的粉尘也作为半焦产品;(2). The pyrolysis gas after preliminary dust removal in step (1) enters the cyclone separator through the top of the inner pipe network. The temperature is maintained at about 500°C for secondary dust removal. The dust emitted by the cyclone separator is also used as a semi-coke product;
(3)、步骤(2)中再次除尘后的热解气首先进入一级喷淋塔,一级喷淋塔采用温度大于180°的循环油作为喷淋液,并从一级喷淋塔塔底排出油渣和焦油混合物至一级集液罐;之后热解气通入二级喷淋塔,二级喷淋塔采用氨水作为喷淋液,并从二级喷淋塔塔底排出油渣和焦油混合物至二级集液罐;二级喷淋塔塔顶排出热解气进入冷凝器,经冷凝器冷凝轻质焦油及水分,并由三级集液罐对轻质焦油和水分进行存储,最后经冷凝器底部侧壁排出煤气。(3). The pyrolysis gas after dust removal in step (2) first enters the first-level spray tower. The first-level spray tower uses circulating oil with a temperature greater than 180° as the spray liquid, and is discharged from the first-level spray tower. The mixture of oil residue and tar is discharged from the bottom to the first-level liquid collecting tank; then the pyrolysis gas is passed into the second-level spray tower. The second-level spray tower uses ammonia water as the spray liquid, and the oil residue is discharged from the bottom of the second-level spray tower. and tar mixture to the secondary liquid collection tank; the pyrolysis gas discharged from the top of the secondary spray tower enters the condenser, where the light tar and moisture are condensed through the condenser, and the light tar and moisture are stored in the third-level liquid collection tank , and finally discharge the gas through the bottom side wall of the condenser.
经计算,粒径0.3-3mm粉煤投煤量10kg/h,热解产生的粉尘量为总投煤量的10%左右,经除尘后焦油中粉尘含量不足0.5%。After calculation, the amount of pulverized coal with a particle size of 0.3-3mm is 10kg/h, and the amount of dust produced by pyrolysis is about 10% of the total amount of coal. After dust removal, the dust content in the tar is less than 0.5%.
实施例4Example 4
对粒径1-2mm粉煤在600℃下热解,热解过程中的热解气处理方法包括如下步骤:For pyrolysis of pulverized coal with a particle size of 1-2 mm at 600°C, the pyrolysis gas treatment method during the pyrolysis process includes the following steps:
(1)、粉煤热解产生的热解气先由半焦过滤器的热解气进气口进入外壳体内,然后经外管网进入外管网与内管网之间,与此同时,半焦由半焦分布进料机构落入到外管网与内管网之间,热解气与半焦相互接触,其中,半焦温度为450-800℃,半焦过滤器温度在500℃左右,热解气中的粉尘得到初步除尘,除下的粉焦随半焦作为半焦产品,初步除尘后的热解气经内管网上方排出;(1) The pyrolysis gas produced by pyrolysis of pulverized coal first enters the outer shell through the pyrolysis gas inlet of the semi-coke filter, and then enters between the outer pipe network and the inner pipe network through the outer pipe network. At the same time, The semi-coke falls into the space between the outer pipe network and the inner pipe network from the semi-coke distributed feeding mechanism. The pyrolysis gas and the semi-coke are in contact with each other. The temperature of the semi-coke is 450-800°C, and the temperature of the semi-coke filter is 500°C. Left and right, the dust in the pyrolysis gas is preliminarily removed, and the removed powder coke is used as a semi-coke product along with the semi-coke. The pyrolysis gas after preliminary dust removal is discharged through the top of the inner pipe network;
(2)、步骤(1)中初步除尘后的热解气经内管网上方进入旋风分离器,温度维持在500℃左右,进行二级除尘,旋风分离器排放的粉尘也作为半焦产品;(2). The pyrolysis gas after preliminary dust removal in step (1) enters the cyclone separator through the top of the inner pipe network. The temperature is maintained at about 500°C for secondary dust removal. The dust emitted by the cyclone separator is also used as a semi-coke product;
(3)、步骤(2)中再次除尘后的热解气首先进入一级喷淋塔,一级喷淋塔采用温度大于180℃的循环油作为喷淋液,并从一级喷淋塔塔底排出油渣和焦油混合物至一级集液罐;之后热解气通入二级喷淋塔,二级喷淋塔采用氨水作为喷淋液,并从二级喷淋塔塔底排出油渣和焦油混合物至二级集液罐;二级喷淋塔塔顶排出热解气进入冷凝器,经冷凝器冷凝轻质焦油及水分,并由三级集液罐对轻质焦油和水分进行存储,最后经冷凝器底部侧壁排出煤气。(3). The pyrolysis gas after dust removal in step (2) first enters the first-level spray tower. The first-level spray tower uses circulating oil with a temperature greater than 180°C as the spray liquid, and is discharged from the first-level spray tower. The mixture of oil residue and tar is discharged from the bottom to the first-level liquid collecting tank; then the pyrolysis gas is passed into the second-level spray tower. The second-level spray tower uses ammonia water as the spray liquid, and the oil residue is discharged from the bottom of the second-level spray tower. and tar mixture to the secondary liquid collection tank; the pyrolysis gas discharged from the top of the secondary spray tower enters the condenser, where the light tar and moisture are condensed through the condenser, and the light tar and moisture are stored in the third-level liquid collection tank , and finally discharge the gas through the bottom side wall of the condenser.
经计算,粒径1-2mm粉煤投煤量10kg/h,热解产生的粉尘量为总投煤量的13%左右,经除尘后焦油中粉尘含量不足0.5%。After calculation, the amount of pulverized coal with a particle size of 1-2mm is 10kg/h, and the amount of dust produced by pyrolysis is about 13% of the total coal amount. After dust removal, the dust content in the tar is less than 0.5%.
以上实施例对本发明进行了详细说明,但所述内容仅为本发明的较佳实施例,不能被认为用于限定本发明的实施范围。凡依本发明申请范围所作的均等变化与改进等,均应仍归属于本发明的专利涵盖范围之内。The above embodiments describe the present invention in detail, but the contents are only preferred embodiments of the present invention and cannot be considered to limit the implementation scope of the present invention. All equivalent changes and improvements made within the scope of the present invention shall still fall within the scope of the patent of the present invention.
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