CN200995115Y - Compressed-air drier - Google Patents
Compressed-air drier Download PDFInfo
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- CN200995115Y CN200995115Y CNU2006201664208U CN200620166420U CN200995115Y CN 200995115 Y CN200995115 Y CN 200995115Y CN U2006201664208 U CNU2006201664208 U CN U2006201664208U CN 200620166420 U CN200620166420 U CN 200620166420U CN 200995115 Y CN200995115 Y CN 200995115Y
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Abstract
The utility model discloses an air compression dryer, which is characterized in that the utility model consists of a cold core, a radiating fin, a semiconductor refrigerator, an outer cylinder, a heat preservation cylinder, a heat preservation pad, an air inlet, an air outlet, and a filter. The cold core is used for cooling air, which is a column, an air channel used for cooling the air is made on the outer circumference, an air flue led to the top end of the cylinder from the air channel is arranged in the body; the radiating fin is used for the heat radiation of the semiconductor refrigerator, which is connected with the cold core; the semiconductor refrigerator is clamped between the cold core and the radiating fin; the outer cylinder is used for enclosing the cold core, the cold core is arranged in the outer cylinder; the heat preservation cylinder is the lower open cylinder shape, which is suited on the outer surface of the outer cylinder; the heat preservation pad is the basin shape, a hole holding the semiconductor refrigerator is arranged on the bottom part, the outer circumference and the outer circumference of the heat preservation cylinder have the same shape and the same dimension, the upper part are wrapped on the lower part of the cold core, the upper end surface is connected with the bottom end surface of the heat preservation cylinder; the air inlet is arranged at the top end of the heat preservation cylinder, the outlet end is mutually connected with the top end of the air channel of the cold core; the air outlet is arranged on the top end of the heat preservation cylinder, the inlet end is connected with the outlet end of the air flue of the cold core; the filter is used for filtering the precipitable water in the air, the air inlet is connected with the air outlet through an air delivery pipe.
Description
Technical field
The utility model relates to a kind of gas-drying apparatus, particularly with the gas-drying apparatus of semiconductor refrigerating technology to compressed air cooling and drying.
Background technology
At present, the compressed air of medical air compressor mainly carries out drying (as the PB840 compressor, the Drager compressor) with molecular sieve.Molecular sieve is artificial synthetic crystal type aluminium silicate salt, adsorbs or repel the molecule of different material according to the size in its crystals hole, thereby is called " molecular sieve " visually.Molecular diameter can enter molecular sieve crystal less than the material of molecular sieve crystal hole diameter, thereby can be adsorbed, otherwise is ostracised.Because the diameter of water in air vapour molecule is less than molecular sieve crystal hole diameter, therefore steam is adsorbed to inside, molecular sieve hole, and molecular diameter then directly flows through from molecular sieve than big oxygen and the nitrogen of molecular sieve crystal hole diameter, thereby realizes the purpose of dry air.Price according to existing market valency molecule sieve drier is about 3000 yuan, therefore uses the compressed-air actuated cost of molecular sieve drying than higher.In addition, air compressor can only be put the object of length less than 400mm into, and reaches molecular sieve filter length that we filter requirement at present all greater than 450mm, is difficult to put in the air compressor.Based on above 2 points, we determine to design the semiconductor refrigerating drying proposal that is more suitable for air compressor.
The refrigeration drying principles is: compressed air when compression pump comes out temperature about 80 ℃, because under the constant situation of water in air vapor content, temperature and relative humidity are inversely proportional to, along with compressed air enters refrigerator, himself temperature constantly reduces the corresponding continuous rising of its relative humidity.When compressed-air actuated temperature drops to below the room temperature 5 ℃, steam vapour amount in the compressed air has arrived saturated under corresponding relative humidity, and redundant moisture is separated out from compressed air, when and then dried compressed-air actuated temperature is elevated to room temperature, this moment, compressed-air actuated relative humidity diminished, thereby reached the purpose with compressed air drying.
Semiconductor cooler is to use semi-conducting material to make cooler.See also Fig. 2, its refrigeration principle is: a N-type semiconductor element and a P-type semiconductor element are coupled to thermocouple with copper brace 14, connect dc source after, the transfer that will produce the temperature difference and heat in the joint.A superincumbent joint, the sense of current is n → p, temperature descends and absorbs heat and formation cold junction 13.And a following joint, the sense of current is p → n, temperature rising and heat release and form hot junction 15.Semiconductor thermocouple being together in series on circuit some by shown in Figure 3, then is in parallel aspect heat transfer, connect dc source after, be to be the hot junction below the cold junction above this thermoelectric pile, this has just constituted a common refrigerant thermopile.By means such as heat exchangers, constantly dispelled the heat in the hot junction of thermoelectric pile and keep certain temperature, the cold junction of thermoelectric pile is put into removes absorbing and cooling temperature in the working environment, the operation principle of Here it is semiconductor cooler.(this principle is found at Frenchman's Peltier in 1834.)
The utility model content
In view of above-mentioned, the purpose of this utility model provides a kind of with the gas-drying apparatus of semiconductor refrigerating technology to compressed air cooling and drying, and it can be put in the air compressor, and cost is low.
For this reason, the utility model is by the following technical solutions:
A kind of compressed-air drier is characterized in that it comprises:
One cold core is used to cool off air, and it is a cylinder, and its periphery is shaped on the air duct that the cooling air is used, and the air flue that leads to the cylinder top from described air duct is arranged in its body;
One fin is used to the semiconductor cooler heat radiation, and it is connected with described cold core;
The semiconductor refrigerator, it is folded between described cold core and the described fin;
One urceolus is used to seal described cold core, and described cold core is included in it;
One heat-preservation cylinder is the lower open mouth tubular, and it is enclosed within described urceolus outside;
One heat keeper is peviform, and its bottom has the hole of holding semiconductor refrigerator, and the periphery similar shape of its periphery and described heat-preservation cylinder is unidimensional, and the bottom of described cold core is wrapped up on its top, and its upper surface is connected with the bottom face of described heat-preservation cylinder;
One air inlet is contained in the top of described heat-preservation cylinder, and its port of export communicates with the top of the air duct of described cold core;
One gas outlet is contained in the top of described heat-preservation cylinder, and its arrival end is connected with the port of export of the air flue of described cold core;
One filter is used for the water that filtered air is separated out, and its air inlet is communicated with described gas outlet through appendix.
Described cold core is a cylinder, and the periphery of described fin, urceolus, heat-preservation cylinder, heat keeper is circle.
The air duct of described cold core is a top-down helicla flute, and this spiral fluted bottom communicates with the inlet of described cold core air flue.
The air duct of described cold core also can be along the periphery of cold core uniform some vertical slots or skewed slot, and bottom one annular groove of this vertical slot or skewed slot communicates with the inlet of described cold core air flue.
Seal between described cold core and the urceolus.Available silicon rubber seal between described cold core and the urceolus.
The material of described cold core, urceolus, fin is an aluminium.
The material of described heat-preservation cylinder, heat keeper is a foam sponge.Described heat-preservation cylinder and heat keeper are bonding.
The heat that semiconductor cooler produces is distributed by fin, cold being transmitted on the cold core that produces, compressed air enters the air duct of cold core from air inlet, when flowing to the bottom of air duct, this compressed air will be cooled to following about 5 ℃ of room temperature, saturated steam will be separated out because of supersaturation and condensed into water in the compressed air this moment, this separates out water and air after the air flue of cold core is flowed out by the gas outlet, top of heat-preservation cylinder, through filter the water of separating out is discharged again, compressed-air actuated temperature then returns to room temperature gradually, thereby reaches the purpose of dried compressed air.
The utility model has the advantages that: in design, used semiconductor cooler, make this air compressor refrigerator have noiselessness, cooling velocity and soon, do not use cold-producing medium, characteristics free from environmental pollution than similar technology, and its cost only is 200 yuan according to the price of existing market, provides cost savings greatly when not influencing water removal effect.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
Fig. 2 and Fig. 3 are the semiconductor refrigerating schematic diagrams.
The specific embodiment
Referring to shown in Figure 1, the utility model is a kind of compressed-air drier that adopts semiconductor refrigerating technology to compressed air cooling and drying, and it comprises:
One cold core 6 is used to cool off air, and it is a cylinder, and its periphery is shaped on the air duct 11 that the cooling air is used, and the air flue 12 that leads to the cylinder top from air duct 11 is arranged in its body;
One fin 10 is used to semiconductor cooler 9 heat radiations, and it is connected with cold core 6;
One urceolus 7 is used to seal cold core 6, and cold core 6 is included in it;
One heat-preservation cylinder 5 is the lower open mouth tubular, and it is enclosed within the outside of urceolus 7;
One heat keeper 8 is peviform, and its bottom has the hole of holding semiconductor refrigerator 9, and the periphery similar shape of its periphery and heat-preservation cylinder 5 is unidimensional, the bottom of its top parcel cold core 6, and its upper surface is connected with the bottom face of heat-preservation cylinder 5;
One air inlet 4 is contained in the top of heat-preservation cylinder 5, and its port of export communicates with the top of the air duct 11 of cold core 6;
One gas outlet 3 is contained in the top of heat-preservation cylinder 5, and its arrival end is connected with the port of export of the air flue 12 of cold core 6;
One filter 1 is used for the water that filtered air is separated out, and its air inlet is communicated with gas outlet 3 through appendix 2.
The air duct 11 of cold core 6 is a top-down helicla flute, and this spiral fluted bottom communicates with the inlet of cold core air flue 12.
Introduce manufacturing process of the present utility model below: with facing down of semiconductor cooler 9 heatings, facing up of refrigeration all smeared heat-conducting silicone grease at the upper and lower surface of semiconductor cooler 9, to increase its heat-conductive characteristic.Place fin 10 in its lower section, place cold core 6 and urceolus 7 in the above, semiconductor cooler 9 should place the center of fin 10 and cold core 6.Fin 10, urceolus 7 and cold core 6 all adopt the good aluminum material of heat conductivility.For preventing gas leakage, 703 silicone rubber seals are smeared in the gap between cold core 6 and urceolus 7.Fin 10 is connected fastening with cold core 6 usefulness cross pan head screws.Cold core 6 is connected fastening with the Japanese nail of urceolus 7 usefulness.For the air generation heat exchange of the cold core 6 that prevents to be cooled and urceolus 7 with the outside, at the outer surface of cold core 6 and urceolus 7 with heat-preservation cylinder 5 and heat keeper 8 tight wrapping up, heat-preservation cylinder 5 and heat keeper 8 used materials are the thick foam sponge of the extraordinary 10mm of heat-insulating property, with electric iron heat-preservation cylinder 5 and heat keeper 8 are bonded together then.At last filter 1 closely is connected with gas outlet 3 usefulness appendixs 2.Like this, one just completes to compressed air cooling and dry compressed-air drier with semiconductor refrigerating technology.
During the utility model work, its fin section should place the draughty position of compressor, to strengthen heat dispersion.Its operation principle is: after semiconductor cooler 9 energisings, the heat that it produced distributes by fin 10, cold being transmitted on the cold core 6 that semiconductor cooler 9 is produced, and at this moment the temperature of cold core 6 is very low.Because compressed air is the air that is become HTHP by the air under the normal temperature and pressure through compression pump, after compressed air is through the elementary cooling of copper pipe radiator, steam in the compressed air state that reaches capacity, this compressed air enters the air duct 11 of cold core 6 again from air inlet 4, when the bottom of the air duct 11 that flow to cold core 6, this compressed air will be cooled to following about 5 ℃ of room temperature, saturated steam will be separated out because of supersaturation and condensed into water in the compressed air this moment, this separates out water and air after the port of export of the air flue 12 of cold core 6 is flowed out by the gas outlet, top 3 of heat-preservation cylinder 5, send into filter 1 through appendix 2 again, through filter 1 water of separating out is discharged, compressed-air actuated temperature then returns to room temperature gradually, so just reaches the purpose of dried compressed air.
This compressed-air drier not only greatly reduces cost under the situation that does not influence drying effect, but also has reduced volume, and this compressed-air drier length can be put in the air compressor about 200mm fully.
The air duct of above-mentioned cold core also can be along the periphery of cold core uniform some vertical slots or skewed slot, and bottom one annular groove of this vertical slot or skewed slot communicates with the inlet of cold core air flue.
Claims (10)
1, a kind of compressed-air drier is characterized in that it comprises:
One cold core is used to cool off air, and it is a cylinder, and its periphery is shaped on the air duct that the cooling air is used, and the air flue that leads to the cylinder top from described air duct is arranged in its body;
One fin is used to the semiconductor cooler heat radiation, and it is connected with described cold core;
The semiconductor refrigerator, it is folded between described cold core and the described fin;
One urceolus is used to seal described cold core, and described cold core is included in it;
One heat-preservation cylinder is the lower open mouth tubular, and it is enclosed within described urceolus outside;
One heat keeper is peviform, and its bottom has the hole of holding semiconductor refrigerator, and the periphery similar shape of its periphery and described heat-preservation cylinder is unidimensional, and the bottom of described cold core is wrapped up on its top, and its upper surface is connected with the bottom face of described heat-preservation cylinder;
One air inlet is contained in the top of described heat-preservation cylinder, and its port of export communicates with the top of the air duct of described cold core;
One gas outlet is contained in the top of described heat-preservation cylinder, and its arrival end is connected with the port of export of the air flue of described cold core;
One filter is used for the water that filtered air is separated out, and its air inlet is communicated with described gas outlet through appendix.
2, compressed-air drier according to claim 1 is characterized in that:
Described cold core is a cylinder, and the periphery of described fin, urceolus, heat-preservation cylinder, heat keeper is circle.
3, compressed-air drier according to claim 1 is characterized in that:
The air duct of described cold core is a top-down helicla flute, and this spiral fluted bottom communicates with the inlet of described cold core air flue.
4, compressed-air drier according to claim 1 is characterized in that:
The air duct of described cold core is along some uniform vertical slots of the periphery of cold core, and bottom one annular groove of this vertical slot communicates with the inlet of described cold core air flue.
5, compressed-air drier according to claim 1 is characterized in that:
The air duct of described cold core is along some uniform skewed slots of the periphery of cold core, and bottom one annular groove of this skewed slot communicates with the inlet of described cold core air flue.
6, according to the described compressed-air drier of one of claim 1 to 5, it is characterized in that:
Seal between described cold core and the urceolus.
7, compressed-air drier according to claim 6 is characterized in that:
Use silicone rubber seal between described cold core and the urceolus.
8, compressed-air drier according to claim 1 is characterized in that:
The material of described cold core, urceolus, fin is an aluminium.
9, compressed-air drier according to claim 1 is characterized in that:
The material of described heat-preservation cylinder, heat keeper is a foam sponge.
10, compressed-air drier according to claim 9 is characterized in that:
Described heat-preservation cylinder and heat keeper are bonding.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CNU2006201664208U CN200995115Y (en) | 2006-12-25 | 2006-12-25 | Compressed-air drier |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CNU2006201664208U CN200995115Y (en) | 2006-12-25 | 2006-12-25 | Compressed-air drier |
Publications (1)
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CN200995115Y true CN200995115Y (en) | 2007-12-26 |
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CNU2006201664208U Expired - Fee Related CN200995115Y (en) | 2006-12-25 | 2006-12-25 | Compressed-air drier |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102091435A (en) * | 2010-12-31 | 2011-06-15 | 国家海洋环境监测中心 | Solvent recovery device capable of being used for online concentration system |
CN110410305A (en) * | 2019-07-23 | 2019-11-05 | 珠海格力电器股份有限公司 | Compressor temperature control device based on semiconductor thermocouple |
-
2006
- 2006-12-25 CN CNU2006201664208U patent/CN200995115Y/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102091435A (en) * | 2010-12-31 | 2011-06-15 | 国家海洋环境监测中心 | Solvent recovery device capable of being used for online concentration system |
CN110410305A (en) * | 2019-07-23 | 2019-11-05 | 珠海格力电器股份有限公司 | Compressor temperature control device based on semiconductor thermocouple |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20071226 Termination date: 20131225 |