Small-sized hot air heating fuel heater
Affiliated technical field
The utility model relates to a kind of automobile-used hot air heating, defrosting fuel heater, belongs to automobile-used heating equipment technical field.
Background technology
Fuel heater has been widely used in various conveying mechanicals such as automobile, boats and ships heating, defrost etc. under low temperature environment as a kind of independently heating plant.And the heating of hot air heating fuel heater rapidly, and safety can also be used for purposes such as open-air tent heating, disinfection.Serious day by day along with the in short supply day by day and atmosphere pollution of fossil fuel further improved the thermal efficiency of fuel heater, and reducing blowdown all has important meaning to economic benefit and social benefit.
In existing hot air heating fuel heater, burning gases are turned back by the burner afterbody, and the toroidal cavity that flow through burner and heat exchanger form is discharged from exhaust outlet.Burner and heat exchanger cavity inside are provided with the fin of projection.Because burning gases are always with short as far as possible distance, discharge by the cavity that forms between burner and the heat exchanger, thereby make the holdup time in toroidal cavity of burning gases in this structure short, and the heat exchanger inner surface is subjected to uneven heating, so the heat exchange efficiency of heater is lower.The heater that has then takes to be provided with the method for dividing plate in toroidal cavity, make burning gases in the toroidal cavity of burner and heat exchanger formation, repeatedly change flow direction, be tending towards evenly improving the heat exchange efficiency of heater to improve the holdup time of combustion gas in toroidal cavity and heat exchanger is heated.But this method is made difficulty, weak effect, and the cost height.
Summary of the invention
The utility model is at the deficiency that existing hot air heating fuel heater exists, and a kind of simple in structure, volume is little, the thermal efficiency is higher, blowdown is lower small-sized hot air heating fuel heater is provided.
Small-sized hot air heating fuel heater of the present utility model adopts following technical solution:
This small-sized hot air heating fuel heater comprises burner, heat exchanger, intermediate, combustion-supporting fan, heat supply fan, fan electromotor, heat insulation spacer and inlet chamber cover plate, burner is installed in the inner chamber of heat exchanger, form toroidal cavity between the two, the heat exchanger front end face is connected with intermediate; The intermediate front end is fixed with fan electromotor, and the rear end armature spindle of fan electromotor is equipped with combustion-supporting fan, and the front end armature spindle is equipped with the heat supply fan; The combustion air volume control valve is equipped with at the intermediate top, the intermediate front end face is equipped with the inlet chamber cover plate, annular groove on this cover plate and the intermediate forms inlet chamber, heat insulation spacer is fixed on the heat exchanger outer wall fin, on the heat insulation spacer case is installed, the front end of case is equipped with front shroud, and the rear end is equipped with hood; The inwall of heat exchanger is provided with and circumferentially uniform fin of pitch such as is, and becomes big by the bottom gradually along the make progress spacing of fin of both sides internal face.
Heat exchanger is made up of anterior cylindrical section and afterbody conical section, and the cylindrical section inwall is provided with and circumferentially uniform fin of pitch such as is, and non-equidistance between each fin becomes big by the cylindrical section bottom gradually along the both sides internal face spacing that makes progress.Equally, inter fin space on the afterbody conical section inwall also upwards becomes big by the bottom along the both sides internal face gradually, the variation of spacing can be continuous between the fin, also can be stepped change, and this variation is that the variation by fin self thickness realizes.This kind design, because the bottom inter fin space is little, the fuel gas flow resistance is big, but the spacing of top fin is big, thereby force attempt short circuit high-temperature fuel gas as far as possible equably by way of in, the fin back of conducting heat in top discharges, heat exchanger is heated be tending towards even to improve the holdup time of combustion gas in toroidal cavity; In addition by way of the combustion gas of bottom fin, also can be because of the fin thickness of short circuit place passage is big, thermal resistance is little and with heat transferred heat exchanger as much as possible, thereby reduces the heat that exhaust is taken away, and improves the complete machine heat exchange efficiency.
The heat exchanger bottom is provided with the fuel pipe locating aperture.The metal fuel pipe of burner can utilize this positioning port spacing, to avoid metal fuel pipe stress deformation when plugging oil hose.
Heat insulation spacer is provided with two parallel raised ribs that distribute along circumferentially.The cross sectional shape of raised ribs can be one of semicircle, triangle, trapezoidal and rectangle.Article two, formed an air ring between the raised ribs, this air ring has heat-blocking action, can reduce the heat dissipation capacity of fin through case, thereby reduces heat loss.
The combustion air volume control valve that install at the intermediate top is under the certain situation of burner fuel delivery, and the size by this valve opens and closes can make the burner air-fuel ratio be in optimum state, to reach sufficient combustion, reduces the purpose of blowdown.
Characteristics of the present utility model are simple in structure, and volume is little, easy accessibility, thermal efficiency height.The complete machine thermal efficiency can improve more than 8%, and blowdown can reduce more than 6%.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
Fig. 2 is the cutaway view along the B-B line shown in Figure 1.
Fig. 3 is that the D of Fig. 2 is to view.
Fig. 4 is the cutaway view along the A-A line shown in Figure 1.
Fig. 5 is the front end view of heat exchanger in the utility model.
Fig. 6 is the cutaway view along the C-C line shown in Figure 5.
Among the figure, 1, following heat insulation spacer, 2, ignition detector, 3, following cover, 4, double-screw bolt, 5, ignition detector is installed nut, 6, the inlet chamber cover plate, 7, rubber seal, 8, the control circuit board guard shield, 9, the cable socket hole, 10, fan electromotor, 11, the heat supply fan, 12, front shroud, 13, the wind-warm syndrome sensor, 14, fixing plug, 15, control circuit board, 16, combustion-supporting fan, 17, the burner seat, 18, overheat sensor, 19, raised ribs, 20, go up heat insulation location-plate, 21, last cover, 22, hood, 23, heat exchanger, 24, the heat exchanger inner chamber, 25, exhaust outlet, 26, locating aperture, 27, the malleation chamber, 28, the inwall fin, 29, the outer wall fin, 30, tail cone section inwall fin, 31, burner, 32, fuel pipe, 33, glow plug, 34, the secondary firing tube, 35, intermediate, 36, air inlet, 37, inlet chamber, 38, air intake window, 39, the combustion air volume control valve, 40, combustion air volume is regulated window lid, 41, compressing tablet, 42, screw, 43, boss, 44, the valve chamber mouth that acts during a vacancy, 45, the triangle plush copper.
The specific embodiment
Embodiment
Fig. 1 has provided structural representation of the present utility model.Small-sized hot air heating fuel heater of the present utility model comprises that awl covers shape burner 31, heat exchanger 23, intermediate 35, combustion-supporting fan 16, heat supply fan 11, fan electromotor 10, combustion air volume control valve 39, goes up heat insulation spacer 20, following heat insulation spacer 1 and inlet chamber cover plate 6.To adopt application numbers be the awl lid shape burner described in 200610070045.1 the application for a patent for invention for burner 31 in the present embodiment, and the rear portion that this awl covers the shape burner is connected with secondary firing tube 34, and the front portion is provided with glow plug 33.Awl covers shape burner 31 and is installed in the inner chamber 24 of heat exchanger 23 by burner seat 17.The front end face of heat exchanger 23 is connected with intermediate 35, forms malleation chamber 27 between the two.The front end of intermediate 35 is fixed with fan electromotor 10, and the rear end armature spindle of fan electromotor 10 is installed combustion-supporting fan 16, and the front end armature spindle is installed heat supply fan 11.Intermediate 35 is provided with air inlet 36, inlet chamber 37 and air intake window 38.Intermediate 35 front end faces are equipped with the inlet chamber cover plate 6 of a drawing, and it both formed inlet chamber 37 with the intermediate annular groove, was again the base of circuit board guard shield 8.Circuit board guard shield 8 is fixed on the inlet chamber cover plate 6.Control circuit board 15 is screwed on the bolt platform of guard shield 8 inner chambers, and its cable is connected with connector by the socket aperture 9 of guard shield 8 antethecas, and wind-warm syndrome sensor 13 is inserted in the fixedly plug 14 of guard shield 8 antethecas.Seal by sealing ring 7 between circuit board guard shield 8, inlet chamber cover plate 6 and the fan electromotor 10.The upper left side of intermediate 35 (seeing towards front shroud 12) is provided with plunger type combustion air volume control valve 39 (referring to Fig. 2), the head of control valve plays the triangle plush copper 45 (referring to Fig. 3) of circumferential location double as aperture pointer when one rotation is arranged, this valve is installed in the valve chamber on the intermediate 35, and valve chamber top 39 end faces have one for rotate in a circumferential direction 90 ° of following concave plane breach 44 of location of control valve triangle plush copper.The control valve top of packing in the valve chamber is subjected to a spring pressuring plate 41 to push axial location, compressing tablet 41 is in the groove, and fixing with a screw 42, boss 43 grooves can prevent its rotation, combustion air volume control valve 39 is provided with combustion air volume with last cover 21 pairing places and regulates window lid 40 (referring to Fig. 2).Under the certain situation of burner fuel delivery, the size by combustion air volume control valve 39 opens and closes can make the burner air-fuel ratio be in optimum state, to reach sufficient combustion, the purpose that blowdown is low.Heat insulation spacer 20 and following heat insulation spacer 1 are fixed on the heat exchanger 23 outer wall fin 29 by screw on the semicircle.Last cover 21 and down cover 3 be buckled on the outer rim of heat insulation spacer 20 and following heat insulation spacer 1.The front end of last cover 21 and following cover 3 is equipped with conical front shroud 12, and the rear end is equipped with conical hood 22.
Heat exchanger 23 is made up of anterior cylindrical section and afterbody conical section, for the aluminium alloy integral die-cast is shaped.The top of heat exchanger 23 is fixed with overheat sensor 18, and the bottom is provided with exhaust outlet 25, on the double-screw bolt 4 of exhaust outlet 25 sides ignition detector 2 is installed.Pitches such as inwall fin 28 employings of cylindrical section are circumferentially uniform, the non-equidistance design.The inter fin space minimum of the bottom of the inwall fin 28 of non-equidistance (near exhaust outlet 25 sides) is and becomes main trend gradually along the both sides internal face spacing that makes progress by the bottom, reaches maximum (referring to Fig. 5) to the top.Equally, the distribution of the spacing of the inwall fin 30 of heat exchanger 23 afterbody conical section also is from bottom to top to become big (referring to Fig. 5) gradually.The inwall inter fin space from down (exhaust outlet 25 sides) and on to become gradually can be greatly continuous, also can be stepped change as shown in Figure 5, this variation is that the thickness by fin diminishes gradually from bottom to top and realizes.This kind design, because the bottom inter fin space is little, the fuel gas flow resistance is big, thus force attempt short circuit high-temperature fuel gas as far as possible uniformly by way of in, discharge after the heat exchanger fin heat exchange of top, be tending towards even to improve the holdup time of combustion gas in toroidal cavity and heat exchanger is heated; The combustion gas of approach bottom fin in addition also can be because of the fin thickness of short circuit place (being the bottom) passage be big, and thermal resistance is little and with heat transferred heat exchanger as much as possible, thereby reduces the heat that exhaust is taken away, and improves the complete machine heat exchange efficiency.
Each fin top constitutes face of cylinder (referring to Fig. 4 and Fig. 5) on the cylindrical section outer wall of heat exchanger 23, on the stamping forming semicircle heat insulation spacer 20 and down the inner surface of heat insulation spacer 1 link closely on it, and be screwed.Go up heat insulation spacer 20 and following heat insulation spacer 1 and be provided with the circumferentially raised ribs 19 of distribution of two edges, not only can give last cover 21 and cover 3 radial locations down, also between two raised ribs, formed an air ring, this air ring has heat-blocking action, can reduce the heat dissipation capacity of outside heat sink, thereby reduce heat loss through upper and lower cover.The cross sectional shape of raised ribs 19 can be one of semicircle, triangle, trapezoidal and rectangle.The bottom of heat exchanger 23 is provided with strip locating aperture 26 (referring to Fig. 6), and the metal fuel pipe 32 of burner can utilize this positioning port spacing, to avoid fuel pipe 32 stress deformations when plugging oil hose.
The course of work of the present utility model is:
After installing, with pipeline with front shroud 12 and hood 22 respectively be heated compartment (or other are subjected to heat space) and be connected.Connect power switch and start heater, the igniting of burner 31 is energized heating with glow plug 33.When reaching scorching hot, from the fuel oil in the fuel tank for automobile by oil pump through fuel pipe 32 fuel feeding in burner 31.Fan electromotor 10 drives combustion-supporting fan 16 and gives burner 31 air feed by the air inlet on the intermediate 35 36 through inlet chamber 37, air intake window 38, malleation chamber 27 with air.Treat oil gas mix catch fire stable after, 33 outages of burner glow plug, the subsequent combustion of gaseous mixture is lighted by the thermal-flame of burner self and is kept.High-temperature fuel gas in the burner is turned back 180 ° from secondary firing tube 34 tail ends of burner, and the cavity between heat exchanger 23 and secondary firing tube 34 is discharged by exhaust outlet 25.High-temperature fuel gas in the process that flows out (among Fig. 1 shown in the dotted arrow), its heat is absorbed the outer wall fin 29 that reaches the outside wall surface of heat exchanger 23 and be axial trend by heat exchanger internal face and inwall fin 28, tail cone section inwall fin 30.Heat supply fan 11 sucks air by the front end pipeline, air along last cover 21 and down the cylindric spaces formed of cover 3 be delivered in the compartment and warm oneself other purposes such as (or) defrosts by the tail end pipeline through heat exchanger 23 outer surfaces and outer wall fin 29 heat absorption backs.If when occurring causing that because of air-fuel ratio is improper exhaust outlet is smoldered and waiting malcombustion, can open combustion air volume and regulate window lid 40 and regulate in the use by rotating combustion air volume control valve 39.It transfers the wind principle to be, with the increase of control valve 39 apertures, the air that is flowed backward to negative pressure cavity (being inlet chamber 37) by malleation chamber 27 increases, and the air demand of burner 31 is reduced, and air-fuel ratio diminishes, otherwise then air-fuel ratio becomes big.