CN200978259Y - Movable ground preparation station for manufacturing emulsion explosive matrix - Google Patents
Movable ground preparation station for manufacturing emulsion explosive matrix Download PDFInfo
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- CN200978259Y CN200978259Y CN 200620053099 CN200620053099U CN200978259Y CN 200978259 Y CN200978259 Y CN 200978259Y CN 200620053099 CN200620053099 CN 200620053099 CN 200620053099 U CN200620053099 U CN 200620053099U CN 200978259 Y CN200978259 Y CN 200978259Y
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Abstract
A movable ground preparation station for manufacturing an emulsion explosive matrix comprises a boiler power vehicle I and an emulsion explosive matrix preparation vehicle II. The boiler power vehicle I is provided with a power distribution cabinet, a real-time automatic control cabinet of the matrix preparation vehicle, a fuel steam boiler, a boiler room of a matched facility and the like; the matrix preparation vehicle II is provided with a water phase and oil phase preparation system, a continuous emulsification system, a continuous cooling device, a connecting pipeline, an automatic control system and other devices. The utility model has the characteristics that the equipment and instruments required by the production of the emulsion explosive matrix are integrated in the two semi-trailer carriages, and various types of explosive loading vehicles can be matched for use, thereby being suitable for all large, medium and small blasting projects; the investment can be reduced, the benefit can be improved, and the use safety can be improved; and the device is convenient to move and simple to install, so that the device can be rapidly put into production.
Description
Technical field: the utility model relates to industrial explosive material production equipment, relates in particular to a kind ofly to load in mixture the preparation station, portable ground that car provides emulsifying base for explosive loading truck of emulsion explosive or heavy ammonium oil.
Background technology: the on-site mixed production system of industrial explosive mainly is made up of explosives mix-load truck and supporting process of dynamite substrate mobile earth station two portions, its collection starting material transportation, on-site mixed and the mechanized charging of explosive is an one, compare with Ammodyte have the efficient height, quality is good, technology is advanced and advantage such as safe and reliable, this system is from starting material terrestrial station deposit, and the work in-process scene that produces is mixed in the whole processing of system, the transportation and do not produced the finished product explosive.Therefore eliminated the unsafe factor in Ammodyte production, transportation, storage and the powder charge process, also can not cause any pollution, really improved this materialization safety of explosive production and blast working environment.
Along with China's rapid development of economy, the introduction of modern technique, equipment and the advanced mining methods of external civil explosive material, mode of operation to large-scale blasting workss such as China's mining and buildings brings bigger influence, then the quick-fried industry of China people is had higher requirement.Therefore on the basis of digestion advanced foreign technology, research and development process of dynamite substrate mobile earth station meets the spirit of " national explosive industry development " Tenth-Five Year Plan " outline ".
Also form by fixed above ground structure and equipment at present both at home and abroad, have stationarity and immovability by the required matrix work in-process production system of the on-site mixed technology of conventional emulsion explosive.Mobile earth station (seeing ZL200420034086.1) is also arranged, comprise two chassis of semi-trailers, constitute terrestrial station's power car and the water oil-phase solution prepares car two portions by it, load in mixture required aqueous phase solution of car and oil-phase solution but can only prepare, the subsequent handling that causes loading in mixture car is difficult to control and production smoothly.
Industrial Explosive in Our Country is on-site mixed now only accounts for 15% of the explosive market share, and American-European developed country on-site mixed explosive has reached 80% of the market share.Along with the change of the quick-fried industry of China people and factory management and idea, and the saving of land resources used, on-site mixed car of industrial explosive and mobile earth station will progressively be accepted by blasting works, and its market growth situation will be more obvious.
Summary of the invention: the purpose of this utility model provides does not a kind ofly have above ground structure, can move, can reuse and load in mixture the preparation station, portable ground that the on-the-spot powder charge of car provides the emulsifying base finished product for explosive loading truck of emulsion explosive or titania-mica.
For achieving the above object, the technical solution adopted in the utility model is: the preparation station, portable ground that is used to make process of dynamite substrate prepares boiler power car I that the processing unit of required drive system, automatic control cabinet and preparation process of dynamite substrate forms and matrix and prepares car II two portions and form by being equipped with matrix on two chassis of semi-trailers respectively.
Process of dynamite substrate prepares car II and goes up the processing unit that integrated installation prepares process of dynamite substrate and comprise water preparation system, oil phase preparation system, continuous emulsification system and continuous cooling system equipment, material pipe, steam-pipe, material insulation and equipment such as flushing arrangement, digital displaying meter.
Water preparation system and oil phase preparation system are installed in matrix side by side and prepare the latter half of of car car body, continuous emulsification system and continuous cooling system are installed in the forebody that matrix prepares the car car body, the outlet of water preparation system and oil phase preparation system links to each other with the water spiral pump of continuous emulsification system and the inlet of oil phase spiral pump respectively, the outlet of the inlet of continuous cooling system and continuous emulsification system is joined, and its outlet links to each other with the process of dynamite substrate carrier pipe again.
Boiler power car I is provided with and comprises that power distribution cabinet, matrix prepare the real-time automatic control cabinet of car, oil-fired steam boiler, reach and the supporting facility of oil-fired steam boiler, have: equipment such as softening water tank, water pump, diesel fuel tanks, diesel oil pump, boiler housing, steam shop, pipeline.The steam-pipe of boiler is connected to the sub-cylinder steam that matrix prepares car, divides the steam branch road to water preparation jar, oil phase preparation jar, the steam heating tube of water hold-up vessel, oil phase hold-up vessel and miniature fast water heater then; Water preparation jar, the softening water tank of boiler power car, the vertical emulsor of continuous conduit, continous thin layer high-effect cooling device etc. are connected with external intake pipe by water pipe.
The water preparation system is made up of components and parts such as transferpump, water hold-up vessel between vertical spin lift, water preparation jar, strainer, aqueous phase; The vertical spin lift is positioned at a side of water preparation jar, and filter is taken in the outlet of water preparation jar, and the middle mutually transferpump of water receiving carries pump outlet to join between the outlet of water hold-up vessel and aqueous phase then.
The oil phase preparation system is made up of components and parts such as oil phase preparation jar, strainer, oil phase hold-up vessels, and filter is taken in the outlet of oil phase preparation jar, connects the middle transferpump of oil phase then, carries pump outlet to join in the middle of the inlet of oil phase hold-up vessel and the oil phase.
The continuous emulsification system is made up of components and parts such as water spiral pump, oil phase spiral pump, digital display water under meter, digital display oil phase under meter, the vertical emulsors of continuous conduit, water spiral pump and oil phase spiral pump join with the outlet of water hold-up vessel and oil phase hold-up vessel respectively, its outlet is joined with the inlet of digital display water under meter and digital display oil phase under meter respectively, the inlet of the vertical emulsor of continuous conduit joins with the outlet of digital display water under meter and digital display oil phase under meter respectively, has constituted the continuous emulsification system thus.
Continuous cooling system is made up of components and parts such as emulsoid spiral pump, continous thin layer high-effect cooling devices, the emulsoid spiral pump joins with vertical emulsor of continuous conduit and continous thin layer high-effect cooling device respectively, and the outlet of continous thin layer high-effect cooling device connects emulsoid matrix carrier pipe.
Water preparation jar has water measuring tank and temperature measuring equipment; Oil phase preparation jar has the ground material and pumps into and temperature measuring equipment; The water hold-up vessel has the liquid level display unit;
Matrix prepares the equipment of the need heat tracing on the car and the chuck that connecting pipeline has available hot water thermal insulating; Equipment has automatic control system, and flushing arrangement is housed on the car, has retractable supporting leg on the vehicle chassis.
Matrix prepares on car and the boiler power car blow-off line is housed respectively, and is provided with the cat ladder that leads to carriage top, and car body top has ventilation hole.Matrix prepares also to be equipped with respectively on car and the boiler power car and prepares the electrical appliance junction box that consumer is connected on the car with power distribution cabinet and matrix, connects by the cable on the cross structure between two electrical appliance junction boxes.
Because whole individual equipments described in the utility model are fixedly mounted on two transportable trailer chassises, have and install rapidly, conveniently moving, take up an area of and economize, one-time investment is few and can be with the reusable characteristics of blasting works project, be specially adapted to the on-site mixed technology of supporting industrial explosive and use, can produce the required outstanding emulsifying base of emulsion explosive and titania-mica.
Description of drawings: accompanying drawing 1 is a structural front view of the present utility model;
Accompanying drawing 2 is structure vertical views that process of dynamite substrate of the present utility model prepares car I;
Accompanying drawing 3 is structure vertical views of boiler power car II of the present utility model.
Drawing label and explanation: I-boiler power car, II-matrix prepares car, the 1-vehicle chassis, 2-stair and railing, 3-cat ladder, 4-supporting leg, the 5-cable, 6-car door, 7-ventilation hole skylight, the 8-steam-pipe, 9-chimney, 10-window, the 11-water measuring tank, 12-thermometer, 13-water preparation jar, 14-boiler steam distributor, 15-strainer, transferpump between the 16-aqueous phase, 17-water hold-up vessel, 18-level indicator, 19-material pipeline, 20-water spiral pump, 21-digital display water under meter, 22-digital display oil phase under meter, the vertical emulsor of 23-continuous conduit, 24-miniature hot-water device, the 25-blow-off line, 26-digital displaying meter, 27-continous thin layer high-effect cooling device, 28-emulsoid spiral pump, 29-oil phase spiral pump, 30-oil phase hold-up vessel, 31-water oil phase instrument, 32-oil phase line pump, 33-oil phase preparation jar, 34-screw lift(elevator), 35-automatic control circuit, 36-matrix automatic control cabinet, the 37-power distribution cabinet, 38-water pump, 39-softening water tank, the 40-diesel fuel tanks, 41-boiler housing, 42-diesel oil pump, 43-steam shop, the 44-oil-fired steam boiler, the 45-terminal box
Embodiment: the utility model is described in further detail in conjunction with the accompanying drawings and embodiments:
The process of dynamite substrate that the mobile earth station of producing process of dynamite substrate is formed by required power system of the process unit that is separately installed with the preparation process of dynamite substrate on two semitrailers and its chassis and preparation process of dynamite substrate and housing prepares car II and boiler power car I two portions are formed.Matrix prepares and comprises on the trailer chassis of car II and be provided with water and oil phase preparation system, continuous emulsification and continuous cooling system and automatic control circuit and display instrument etc.The water preparation is to wait until water preparation jar 13 by screw lift(elevator) 34 lifting material such as ammonium nitrate or SODIUMNITRATE, also arrive water preparation jar 13 after the water measuring tank 11 outer water receiving meterings, the technological temperature of regulation is dissolved in both mixing, wherein required thermal source is to get by 14 fens steam branch roads of sub-cylinder steam, by transferpump 16 between strainer 15 and aqueous phase, it is standby to pump into water hold-up vessel 17 then; The oil phase preparation is by ground material such as diesel engine oil and emulsifying agent or the like to be pumped into oil phase preparation jar 33, to mix the technological temperature of stipulating, wherein required thermal source is to get by 14 fens steam branch roads of sub-cylinder steam, by transferpump 32 in the middle of strainer 15 and the oil phase, it is standby to pump into oil phase hold-up vessel 30 then; With above-mentioned two kinds of materials, respectively by water spiral pump 20, oil phase spiral pump 29, digital display water under meter 21, digital display oil phase under meter 22, by the vertical emulsor 23 of continuous conduit, material is carried out emulsification again, produce the emulsoid matrix that conforms with processing requirement; With the above-mentioned emulsoid matrix of producing, through emulsoid matrix spiral pump 29 pressurization, pump into continous thin layer high-effect cooling device 27, emulsifying base is cooled fast to conforms with processing requirement, load in mixture car by carrier pipe to explosive loading truck of emulsion explosive or titania-mica.
Above-mentioned water preparation jar 13 has water and adds test tank 11 and temperature measuring equipment 12; Oil phase preparation jar 33 has the ground material and pumps into and temperature measuring equipment; Water hold-up vessel 17 has liquid level display 18; Above-mentioned production process all adopts automatic control, is shown respectively by water oil phase instrument 31 and digital displaying meter 26.
The upper body middle part, chassis of boiler power car I is equipped with oil-fired steam boiler 44 and steam shop 43, the periphery of boiler power car I is equipped with automatic control circuit 35 and real-time automatic control cabinet 36, power distribution cabinet 37, softening water tank 39, diesel fuel tanks 40, boiler housing 41, diesel oil pump 42 and the terminal box 45 etc. that matrix prepares car, and chimney 9 is equipped with at boiler power car top.
Compartment one side that boiler power car and matrix prepare car has car door 6 and vehicle window 10, and car door is equipped with stair and railing 2 outward, and car is other also to be equipped with the cat ladder 3 that leads to roof, and roof is provided with ventilation hole skylight 7, and blow-off line 27 is housed in the car.Matrix prepares under the chassis of car cable 5 and retractable supporting leg 4 also is housed.
Among the embodiment, what described chassis of semi-trailer adopted is the chassis of semi-trailer of the magnificent fine horse of middle collection group's Zhumadian carshop, and what car body adopted is the car body of Henan red space special purpose vehicle refitting factory.
The portable ground preparation that the utility model provides is used to make process of dynamite substrate stands in certain company and has carried out the THE INDUSTRIAL TRIAL debugging test.Test-results is as follows:
Emulsoid drop temperature: 58 ℃
Emulsoid (matrix) density: 1.36g/cm
3
Explosion velocity behind the emulsoid chemical foaming: 4470m/s (being Φ 32mm conette)
Induced detonation behind the emulsoid chemical foaming: 3cm (being Φ 32mm conette)
Test by THE INDUSTRIAL TRIAL shows, this cover is used to make emulsoid substrate performance open-air relatively emulsion explosive standard GB 18095-2000 behind chemical foaming that preparation station, the portable ground equipment of process of dynamite substrate is produced, and its blast performance has increased significantly.It also has reasonable in design, security and level of automation height, easy to maintenance, outstanding advantage such as cost is low and the emulsoid substrate performance produced is good in addition, and the vast market popularizing application prospect is arranged.
Claims (5)
1, a kind of preparation station, portable ground that is used to make process of dynamite substrate, form by boiler power car and base system preparation car two portions, it is characterized in that: mainly be provided with equipment such as water preparation system, oil phase preparation system, continuous emulsification system and continuous cooling system in the base system preparation car (II); The outlet of water preparation system and oil phase preparation system is joined with the water spiral pump (20) of continuous emulsification system and the inlet of oil phase spiral pump (29) respectively; Emulsoid spiral pump (28) inlet of the outlet of continuous emulsification system and continuous cooling system joins; The outlet of continuous cooling system connects the carrier pipe of emulsifying base;
In the boiler power car (I), mainly be provided with real-time automatic control cabinet (36) that power distribution cabinet (37), matrix prepare car, oil-fired steam boiler (44) and with the supporting facility of oil-fired steam boiler (44);
The steam-pipe of boiler (8) is connected to the sub-cylinder steam (14) that matrix prepares car (II), divides the steam branch road to steam-heated components and parts parts of equipment claimed such as water preparation jar (13), oil phase preparation jar (33), water hold-up vessel (17), oil phase hold-up vessel (30) and miniature fast water heaters then; Water preparation jar (13), the softening water tank (39) of boiler power car (I), the vertical emulsor of continuous conduit (23), continous thin layer high-effect cooling device (27) are connected with external intake pipe by water pipe.
2, the preparation station, portable ground that is used to make process of dynamite substrate according to claim 1, it is characterized in that: the water preparation system is by vertical spin lift (34), water preparation jar (13), strainer (15), transferpump between aqueous phase (16), water hold-up vessel equipment such as (17) and device are formed, vertical spin lift (34) is positioned at a side of water preparation jar (13), filter (15) is taken in the outlet of water preparation jar (13), then water receiving mutually in the middle of transferpump (16), the outlet of transferpump (16) is joined between the inlet of water hold-up vessel (17) and aqueous phase;
The oil phase preparation system is made up of oil phase preparation jar (33), strainer (15), oil phase hold-up vessel equipment such as (30) and device, filter (15) is taken in the outlet of oil phase preparation jar (33), connect the middle transferpump (32) of oil phase then, the outlet of transferpump (32) is joined in the middle of the inlet of oil phase hold-up vessel (30) and the oil phase;
The continuous emulsification system is by water spiral pump (20), oil phase spiral pump (29), digital display water under meter (21), digital display oil phase under meter (22), the vertical emulsor of continuous conduit equipment such as (23) and device are formed, the inlet of water spiral pump (20) and oil phase spiral pump (29) joins with the outlet of water hold-up vessel (17) and oil phase hold-up vessel (30) respectively, its outlet is joined with the inlet of digital display water under meter (21) and digital display oil phase under meter (22) respectively, and the inlet of the vertical emulsor of continuous conduit (23) joins with the outlet of digital display water under meter (21) and digital display oil phase under meter (22) respectively;
Continuous cooling system is made up of emulsoid spiral pump (28), continous thin layer high-effect cooling device devices such as (27), emulsoid spiral pump (28) links to each other with continous thin layer high-effect cooling device (27) with the vertical emulsor of continuous conduit (23) respectively, and the outlet of continous thin layer high-effect cooling device (27) connects emulsoid matrix carrier pipe.
3, the preparation station, portable ground that is used to make process of dynamite substrate according to claim 1, it is characterized in that: matrix prepares the equipment of the need heat tracing on the car (II) and the chuck that connecting pipeline also has available hot water thermal insulating.
4, the mobile earth station that is used to make process of dynamite substrate according to claim 1 is characterized in that: the equipment that matrix prepares on the car (II) has automatic control system, and flushing arrangement and blow-off line (25) are housed on the car.
5, the mobile earth station of preparation process of dynamite substrate according to claim 1 is characterized in that: described water preparation jar (13) is subsidiary to have water to add test tank (11) and temperature measuring equipment, and oil phase preparation jar (33) has the ground material and pumps into and temperature measuring equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200620053099 CN200978259Y (en) | 2006-12-13 | 2006-12-13 | Movable ground preparation station for manufacturing emulsion explosive matrix |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200620053099 CN200978259Y (en) | 2006-12-13 | 2006-12-13 | Movable ground preparation station for manufacturing emulsion explosive matrix |
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| Publication Number | Publication Date |
|---|---|
| CN200978259Y true CN200978259Y (en) | 2007-11-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200620053099 Expired - Fee Related CN200978259Y (en) | 2006-12-13 | 2006-12-13 | Movable ground preparation station for manufacturing emulsion explosive matrix |
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| Country | Link |
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| CN (1) | CN200978259Y (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2013127241A1 (en) * | 2012-02-28 | 2013-09-06 | Xue Shizhong | Workflow for manufacturing explosives |
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2006
- 2006-12-13 CN CN 200620053099 patent/CN200978259Y/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2013127241A1 (en) * | 2012-02-28 | 2013-09-06 | Xue Shizhong | Workflow for manufacturing explosives |
| EA029243B1 (en) * | 2012-02-28 | 2018-02-28 | Циндао Таргет Майнинг Сервисиз Ко., Лтд | Workflow for manufacturing explosives |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: HUNAN JINNENG TECHNOLOGY CO., LTD. Free format text: FORMER OWNER: CHANGSHA MINING + METALLURGY INST. Effective date: 20090522 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20090522 Address after: Hunan province Changsha City Lugu hi tech Industry Development Zone Lu Feng Road 69, zip code: 410205 Patentee after: Hunan Kenon Science and Technology Co., Ltd. Address before: Hunan province Changsha Lushan Road No. 966, zip code: 410012 Patentee before: Changsha Inst. of Mining &. Metallurgy |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20071121 Termination date: 20151213 |
|
| EXPY | Termination of patent right or utility model |