CN200972593Y - Production pipelin monitoring device and system - Google Patents
Production pipelin monitoring device and system Download PDFInfo
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- CN200972593Y CN200972593Y CNU2006200159606U CN200620015960U CN200972593Y CN 200972593 Y CN200972593 Y CN 200972593Y CN U2006200159606 U CNU2006200159606 U CN U2006200159606U CN 200620015960 U CN200620015960 U CN 200620015960U CN 200972593 Y CN200972593 Y CN 200972593Y
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model relates to a monitoring device, in particular to a monitoring device and system of production line, comprising a communication input port and a communication output port which are used to connect with communication wires, and a display unit which is used to display data, also comprising a detection interface which is connected to the optional detection part, and a control unit which is used to output the data or control signal to the communication input/output port or the display unit according to the input signal of the detection interface or communication input port. The utility model also discloses a monitoring system of production line, by using the monitoring device and system, the related production-line operation information can be known conveniently and timely by the production management personnel and each operator on production line, thereby the utility model provides a forceful tool for planning, scheduling, monitoring and managing in the production process, so that performing management is more visual, simple, brief and effective, and the operation of whole production line is more smooth, order and efficient.
Description
Technical field
The utility model relates to monitoring device, particularly a kind of production line monitoring device and system.
Background technology
Usually, the production line of single-piece stream or short run stream need be moved according to certain production management method, and in the link of administrative law operation, contains manual intervention composition (as the balance adjustment, the processing of doing over again, progress monitoring etc.) again.How to make these interventions more timely, effective, more quick, smooth to impel whole process of production, be the target that many production management methods and production manager are looked for.Some enterprises attempt at the end of production line a big electronics display board being installed, and make the managerial personnel of production line and the operator can both see and understand the manufacturing schedule of this production line by this piece display board.This independently electronics display board can produce certain effect, but has some problems, as: 1. operator's just farsighted display board that need come back, dispersed energy influences operating efficiency; 2. display board can only show the progress (progress that shows last station usually of a station a time, and with its progress) as whole production line, can not the progress situation of all stations be shown, add up or monitor, thereby can not accurately reflect the ruuning situation of whole production line, for managerial personnel provide more valuable reference information; 3. display board does not possess the station alarm mechanism, thereby the various unusual conditions that personnel in time find and the process for producing line anytime anywhere may occur of can not assisting management.
Summary of the invention
The purpose of this utility model is to provide a kind of production line monitoring device and system, can realize showing in real time the job schedule of each station, and can realize the Realtime Alerts function of networking.
The technical solution of the utility model is: a kind of production line monitoring device, comprise the communication access port that is used to connect order wire, communication exit and be used for the display unit of video data, also comprise being used to connect the detection interface of optional detection part and being used for according to the input signal output data of described detection interface or communication access port or control signal control module to communication access/exit or display unit.
As a kind of embodiment of the present utility model, described production line monitoring device can comprise also and be used for the alarm unit of reporting to the police according to the alerting signal of described control module output that described alarm unit links to each other with described control module.Described alarm unit can be hummer, also can be the speaker circuit that comprises voicefrequency circuit, can also be sound circuit.As another kind of embodiment of the present utility model, described alarm unit also comprises warning light.
In the utility model, described display unit can comprise display screen and be connected display screen and control module between display driver circuit, described display screen can be digitron display screen or LCDs.
Described optional detection part is at least a in following: function button, detector switch, photoelectric probe.
The utility model also provides a kind of production line monitoring system based on said apparatus, it comprise that at least one links to each other with described terminating machine, be used to monitor and show the monitoring device of the duty of current station, and be used for sending data or steering order, reception from the data of described monitoring device and the terminating machine of handling and showing to each monitoring device by order wire.
As a kind of embodiment of the present utility model, the communication access port of described each monitoring device is connected with the communication exit of previous monitoring device by order wire successively, the communication access port of previous monitoring device is connected with the slave computer interface of terminating machine by order wire, and it is unsettled that the communication exit of last monitoring device keeps.
As a kind of embodiment of the present utility model, described terminating machine can comprise the slave computer interface that is used to connect order wire, the display unit that is used for video data, keyboard unit and be used for according to the input signal output data of keyboard unit or slave computer interface or the control signal control module to slave computer interface or display unit.
As a kind of embodiment of the present utility model, described production line monitoring system also can comprise and be used for communicating by letter with terminating machine, sending instruction or data, also receive from the data of described terminating machine and the host computer of handling to terminating machine by wired or wireless mode; Described host computer is equipment or the computing machine with described terminating machine structural similarity.Accordingly, described terminating machine also should comprise and be used to connect upper bus so that carry out the host computer interface of wire communication with host computer, and wireless receipts/Power Generation Road unit or the module that is used for carrying out with host computer radio communication.
In the utility model, the slave computer interface of the communication access port of monitoring device and communicate by letter exit and terminating machine can all adopt the standard telephone socket, and order wire adopts two ends to have the twisted-pair feeder of standard telephone plug.
The beneficial effects of the utility model are: use the utility model device and system, make that the operator from the production management personnel to each station can both recognize relevant production line operation information in real time, easily on the streamline, for planning, scheduling, monitoring, the management of production run provides strong tool; Make and to manage to such an extent that implement more directly perceived, easy row, succinct, effectively that the operation that makes whole production line more steadily, in order, efficiently.
Description of drawings
Fig. 1 is the structural representation of a kind of production line monitoring system of the utility model.
Fig. 2 is the another kind of structural representation of a kind of production line monitoring system of the utility model.
Fig. 3 is the structure principle chart of a kind of production line monitoring device of the utility model.
Fig. 4 is the circuit structure schematic diagram of monitoring device shown in Figure 3.
Fig. 5 is the structure principle chart of terminating machine in the utility model.
Fig. 6 is a kind of working state schematic representation of the utility model production line monitoring device.
Embodiment
With specific embodiment the utility model is further elaborated with reference to the accompanying drawings below.
As shown in Figure 1, the utility model production line monitoring system comprises and is installed in the production line monitoring device 200 on each station on the streamline, an and station terminal machine 100 (only drawn among the figure 1# pick-up unit and N# pick-up unit, dotted line is a clipped) that links to each other with described monitoring device 200 by order wire 10.Wherein, the communication access port 201 of monitoring device 200 is connected to the slave computer interface 101 of terminating machine 100 through order wire 10 foremost; 201 of the communication access ports of all the other each monitoring devices 200 are connected with the communication exit 202 of previous monitoring device 200 through order wire 10.Each monitoring device 200 all can be communicated by letter with terminating machine 100 through order wire 10 in the system, data that receiving terminal machine 100 is sent and instruction, and can send data and information to terminating machine 100; Terminating machine 100 can send data and instructions to each monitoring device 200, receive from the data and the information of each monitoring device 200 and carry out real-time calculating, statistics and processing, and store accordingly, demonstration and alarm operation.
Fig. 1 also illustrates the multiple power supply selection of monitoring system.The used order wire 10 of the utility model production line monitoring system has two kinds of selections in practicality: 2 core twisted-pair feeders and 4 core twisted-pair feeders (common flat telephone wire belongs to twisted-pair feeder).2 core twisted-pair feeders are only finished communication function; 4 core twisted-pair feeders also can be finished function of supplying power except that finishing communication function.Therefore, one of the utility model production line monitoring system big characteristics are very flexible in the selection of power supply mode.As seen from Figure 1, each monitoring device in the system can have multiple power supply to select, as:
(1), be that this monitoring device 200 is powered separately by the power supply adaptor that is connected this monitoring device 200.It is the power interface 203 (being generally the reference power supply adaptor spigot) that power supply adaptor (being commonly called as " fiery ox ", usually buyable) is received this monitoring device 200; And the order wire 10 that is connected to this monitoring device 200 communication access ports 201 and the exit 202 of communicating by letter all be 2 core twisted-pair feeders (though or be 4 core twisted-pair feeders, but two supply lines (the selector switch (if there is) in the Vd, the monitored device of effect Gnd) is cut off) wherein.
(2), be this monitoring device 200 and 200 power supplies of other monitoring device by the power supply adaptor that is connected this monitoring device 200.Be that the order wire 10 that power supply adaptor is received the power interface 203 of this monitoring device and linked the monitoring device that is powered (may be previous, back or front and back simultaneously) is 4 core twisted-pair feeders.
(3), be this monitoring device monitoring device of back (or and) power supply by the monitoring device (or terminating machine) of front.This moment, this monitoring device 200 power interfaces 203 were unsettled; The order wire 10 that is connected on communication access port 201 must be 4 core twisted-pair feeders; And if also to be the monitoring device power supply of back, the order wire 10 that then is connected on communication exit 202 also must be 4 core twisted-pair feeders.
(4), be this monitoring device monitoring device of front (or and) power supply by the monitoring device of back.The order wire 10 that is connected on this monitoring device communication exit 202 this moment must be 4 core twisted-pair feeders; And if also to be monitoring device 200 power supplies of front, the order wire 10 that then is connected on communication access port 201 also must be 4 core twisted-pair feeders.
Therefore in practical application, independently-powered, modes such as grouping is powered, overall power supply that monitoring system can adopt need be selected according to the power consumption of monitoring device, the electric current handling capacity of supply lines (4 core twisted-pair feeder) and the output power of power supply adaptor etc.
As shown in Figure 2, when in the factory during a more than production line, the utility model system can be provided with a host computer 300.Host computer 300 can select wireless or wired mode and intrasystem all terminating machines 100 to carry out data communication, send instruction or data to terminating machine 100, reception is from the data of terminating machine 100 and handle accordingly and show, grasps production status at any time to make things convenient for Senior Manager and related personnel.
Fig. 2 has illustrated two kinds of optional communication modes of terminating machine 100 and host computer 300, and the first carries out wire communication by upper bus 20, and communication parties all has corresponding bus interface under this mode; It two is RF (Radio Frequency radio frequency) radio communications, and communication parties all has been equipped with RF receipts/send out module 301 and antenna 302 under this mode.
As shown in Figure 3, Figure 4, embodiment for a kind of production line monitoring device 200 of the utility model, comprise communication access port 201, communication exit 202, detection interface 204, display unit 205, alarm unit 206 and the control module 207 that links to each other with above-mentioned each module, the filtering voltage regulation unit 208 that also has power interface 203 and link to each other in addition with power interface 203.
" twisted-pair feeder+standard telephone connector+UATR communication protocol " scheme that the utility model adopted, its communication distance can surpass 1 kilometer, and has the advantage that the carry ability is strong, installation is convenient, with low cost.
Production line monitoring device 200 described in the utility model also comprises power-supply system.In the present embodiment, owing to adopt digitron display screen, power consumption is higher relatively, therefore power-supply system adopts the power supply adaptor power supply, promptly by external power supply adaptor civil power being exchanged and become low-voltage direct and receive power interface 203 on the monitoring device 200, is that each functional part is powered after filtering through monitoring device 200 in and voltage regulation unit 208 are handled again.
The production line monitoring device 200 of comprehensive above-mentioned module, its described preferred embodiment can realize following function: (1) accumulative total man-hour (timing), i.e. cumulative time of having been reached the standard grade by certain product.This data consistent of each station of processing identical product; (2) work rhythm (TT) on demonstration and the calculating streamline; (3) certain product of being preset by managerial personnel of position display is in the expectation process time of per pass operation (rhythm); This time shows by the countdown circulation, this data consistent of each station of processing identical product; (4) estimated output, estimated output can be by totally man-hour, rhythm, station sum and the work of expectation duration calculation are come out this data consistent of each station of processing identical product; By totally man-hour, rhythm, this worker item and the work of expectation duration can calculate this station estimated output; These data of each station of processing identical product are generally inequality; (5) actual output; (6) prompting and report to the police point out the operation of this station too slowly or too fast as bright lamp, or the fastest station is too big with the slowest station activity duration error, or the electroacoustic call alerts, and flow process is controlled at normal tempo range.Fig. 6 is a kind of working state schematic representation of the utility model production line monitoring device.
Because the utility model production line monitoring device is 200 simple in structure, volume is little, can be placed on table plane reposefully, or use anchor clamps to fix, and only need each other to connect with ordinary telephone line (being twisted-pair feeder), be very easy to the installation of equipment and the adjustment of changing the line of production of production line.
As shown in Figure 5, the formation of terminating machine 100 and above-mentioned monitoring device 200 are similar, are to be core with control module 107 equally, and have display unit 105, alarm unit 106, communication interface (101,102), power interface 103.Different is that it adopts general PS/2 keyboard 104 to adopt LCD as command input unit and display unit 205, so that the order and the information of input and demonstration relative complex; Its communication interface not only has a slave computer interface 101 that is connected and communicates by letter with above-mentioned production line monitoring device 200, also have a host computer interface 102 that is connected and carries out wire communication with host computer 300, and optionally have the wireless receipts/Power Generation Road unit 108 or a module that can realize carrying out radio communication with host computer 300; Its power-supply system adopts the external power adapter power supply, and can provide suitable electric power for monitoring device by its slave computer interface 101; The memory and the memory function of its control module 107 have obtained expansion, and processing capacity is also more powerful.
Terminating machine 100 is data processing centre (DPC)s of total system, and its function can comprise: (1) clock generating, and the standard elapsed time clock of generation total system, all hang over the interior monitoring device 200 of network clock synchronization according to this; (2) parameter setting, the operation and the calculating parameter of production line can be set by terminating machine 1 00, and download to all automatically and hang over monitoring device 200 in the network, as button shielding time, the standard operation time of switch in rhythm, button and the monitoring switch, operation sum or the like; (3) data acquisition, statistics and demonstration are as showing totally man-hour, station average operation time, plan delivery rate lamp, as dynamically represent the state of whole streamline immediately with numeral or figure; (4) telemonitoring, the progress that can check any station on the terminating machine 100.
Host computer 300 can be to be arranged in workshop and total display boards terminating machine 100 similar (as Fig. 2 303), also can be the PC (as figure 304) that is arranged in production scheduling/Control Room.Total display board can carry out wired or wireless communication with each terminating machine 100, is mainly used in the various operations and the warning message of each production line of synthesis display workshop and each station, assists to carry out production management.The function of total display board can be also requires specialized designs and scalable according to the user.PC needs to be equipped with the interface board (as Fig. 2 305) that is used for carrying out with each terminating machine 100 wired or wireless communication during as host computer 300, also need install and move special-purpose management software.Provide more senior operating platform and more wide development space with the monitoring system that is connected to of PC, can realize and finish such as data base administration, process analysis, real-time statistics shows target and tasks such as report printing.
In sum, in the system of the present invention, because monitoring device 200 miniaturizations, can be placed on work top or other suitable positions of each station operation area, can realize the acoustic and light information in the subrange, the operator needn't be taken sb's mind off sth, just can understand the flow process situation at any time, and obtain clear and definite prompting; The signal indication is easily understood and can prevents the mistake actuation of keys; For planning, scheduling, monitoring, the management of production run provides strong tool; Make the enforcement of production management method more directly perceived, easy row, succinct, effectively, the operation that makes whole production line more steadily, in order, efficient.
Claims (10)
1, a kind of production line monitoring device, comprise the communication access port that is used to connect order wire, communication exit and be used for the display unit of video data, it is characterized in that: also comprise being used to connect the detection interface of optional detection part and being used for according to the input signal output data of described detection interface or communication access port or control signal control module to communication access/exit or display unit.
2, device according to claim 1 is characterized in that: also comprise being used for the alarm unit of reporting to the police according to the alerting signal of described control module output, described alarm unit links to each other with described control module.
3, device according to claim 2 is characterized in that: described alarm unit is a hummer, or comprises the speaker circuit of voicefrequency circuit, or sound circuit.
4, device according to claim 3 is characterized in that: described alarm unit also comprises warning light.
5, device according to claim 1 is characterized in that: described display unit comprise display screen and be connected display screen and control module between display driver circuit, described display screen is digitron display screen or LCDs.
6, device according to claim 1 is characterized in that, described optional detection part is at least a in following: function button, detector switch, photoelectric probe.
7, a kind of production line monitoring system based on the described device of claim 1, it is characterized in that: comprise that at least one links to each other with described terminating machine, be used to monitor and show the monitoring device of the duty of current station, and be used for sending data or steering order, reception from the data of described monitoring device and the terminating machine of handling and showing to each monitoring device by order wire.
8, system according to claim 9, it is characterized in that: the communication access port of described each monitoring device is connected with the communication exit of previous monitoring device by order wire successively, the communication access port of previous monitoring device is connected with the slave computer interface of terminating machine by order wire, and it is unsettled that the communication exit of last monitoring device keeps.
9, system according to claim 7 is characterized in that: described terminating machine comprises the slave computer interface that is used to connect order wire, the display unit that is used for video data, keyboard unit and is used for according to the input signal output data of keyboard unit or slave computer interface or the control signal control module to slave computer interface or display unit.
10, according to claim 7 or 9 described systems, it is characterized in that: also comprise being used for communicating by letter with terminating machine, sending instruction or data, also receive from the data of described terminating machine and the host computer of handling to terminating machine by wired or wireless mode; Described host computer is equipment or the computing machine with described terminating machine structural similarity.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2006200159606U CN200972593Y (en) | 2006-11-22 | 2006-11-22 | Production pipelin monitoring device and system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2006200159606U CN200972593Y (en) | 2006-11-22 | 2006-11-22 | Production pipelin monitoring device and system |
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| Publication Number | Publication Date |
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| CN200972593Y true CN200972593Y (en) | 2007-11-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNU2006200159606U Expired - Fee Related CN200972593Y (en) | 2006-11-22 | 2006-11-22 | Production pipelin monitoring device and system |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102323780A (en) * | 2011-08-02 | 2012-01-18 | 常熟市京海机械制造有限公司 | Production line detecting and monitoring system |
| CN102736601A (en) * | 2012-06-21 | 2012-10-17 | 北京沃华创新科技有限公司 | Device data collecting device and method, device data processing device and method as well as device state management system |
| CN107111920A (en) * | 2014-12-30 | 2017-08-29 | 加拿大致博希迈有限公司 | Monitoring industrial treatment line is exchanged by specific aim |
| CN107527473A (en) * | 2016-06-22 | 2017-12-29 | 长园和鹰智能科技有限公司 | The warning device of hangar system |
| CN108803491A (en) * | 2018-07-09 | 2018-11-13 | 深圳市欧恩机床信息科技有限公司 | It is a kind of to realize that the processing procedure of machine networking digitizes cloud management system based on intelligent tri coloured lantern |
| CN109147283A (en) * | 2018-09-06 | 2019-01-04 | 浙江航天长峰科技发展有限公司 | A kind of short message alarm system and method for safety supervision information |
| CN110687873A (en) * | 2018-07-05 | 2020-01-14 | Juki株式会社 | Production system, management device, and recording medium for recording program |
| CN112198846A (en) * | 2020-09-24 | 2021-01-08 | 临沂大学 | Self-adaptive scheduling system and method for pipeline operation |
-
2006
- 2006-11-22 CN CNU2006200159606U patent/CN200972593Y/en not_active Expired - Fee Related
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102323780A (en) * | 2011-08-02 | 2012-01-18 | 常熟市京海机械制造有限公司 | Production line detecting and monitoring system |
| CN102736601A (en) * | 2012-06-21 | 2012-10-17 | 北京沃华创新科技有限公司 | Device data collecting device and method, device data processing device and method as well as device state management system |
| CN102736601B (en) * | 2012-06-21 | 2016-03-02 | 北京沃华创新科技有限公司 | Device data acquisition, treating apparatus and method and apparatus system for managing state |
| CN107111920A (en) * | 2014-12-30 | 2017-08-29 | 加拿大致博希迈有限公司 | Monitoring industrial treatment line is exchanged by specific aim |
| CN107527473A (en) * | 2016-06-22 | 2017-12-29 | 长园和鹰智能科技有限公司 | The warning device of hangar system |
| CN110687873A (en) * | 2018-07-05 | 2020-01-14 | Juki株式会社 | Production system, management device, and recording medium for recording program |
| CN110687873B (en) * | 2018-07-05 | 2024-02-06 | Juki株式会社 | Production system, management device, and recording medium for recording program |
| CN108803491A (en) * | 2018-07-09 | 2018-11-13 | 深圳市欧恩机床信息科技有限公司 | It is a kind of to realize that the processing procedure of machine networking digitizes cloud management system based on intelligent tri coloured lantern |
| CN108803491B (en) * | 2018-07-09 | 2021-06-15 | 深圳市欧恩机床信息科技有限公司 | Process digital cloud management system for realizing machine-to-machine networking based on intelligent three-color lamp |
| CN109147283A (en) * | 2018-09-06 | 2019-01-04 | 浙江航天长峰科技发展有限公司 | A kind of short message alarm system and method for safety supervision information |
| CN112198846A (en) * | 2020-09-24 | 2021-01-08 | 临沂大学 | Self-adaptive scheduling system and method for pipeline operation |
| CN112198846B (en) * | 2020-09-24 | 2021-11-05 | 临沂大学 | Scheduling method of adaptive scheduling system for pipeline operation |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20071107 Termination date: 20101122 |