The omnipotent patrolling blowing and intaking cleaner of brush transmission
Technical field:
The utility model relate to a kind of spinning, weave cotton cloth and weaving operation such as twisting in remove or limit the equipment of refuse yarn, dust, flyings and analog.Be specifically related to the omnipotent patrolling blowing and intaking cleaner of a kind of brush transmission.Belong to technical field of textile machine.
Background technology:
At present, textile industry generally adopts tengential belt and two kinds of kinds of drive of drag chain to realize cleaner reciprocating motion in orbit, finishes pressure-vaccum wind cleaning course.The tengential belt transmission mechanism comprises parts such as motor, belt wheel, tengential belt, guide rail.The drag chain transmission mechanism comprises parts such as crooked drag chain, cable, track.There is the general character shortcoming in these two kinds of kinds of drive: cleaner does reciprocating linear motion only, and textile machine must be positioned on the straight line; Cleaning procedure is single; Article one, can only move a cleaner on the track; A cleaner can only be finished the cleaning of three machineries (as fine spining machine) at most.Except above-mentioned two kinds of cleaners, also have a kind of electricity row's transmission blowing and intaking cleaner also using, it comprises ventilating part, storage dirt parts, single contact brush, three-point rolling wheel parts, complicated one-sided transmission mechanism etc.Its shortcoming is: bulky, complex structure, maintenance difficult, walking instability, easily derailing, brush and the easy starting the arc of slip (loose contact) etc.
Summary of the invention
The purpose of this utility model is to overcome above-mentioned deficiency, provide a kind of simple in structure, volume is little, safe and reliable, track is installed adjustable whole, the unit of pattern or multimachine can clean the omnipotent patrolling blowing and intaking cleaner of many textile machines.
The purpose of this utility model is achieved in that the omnipotent patrolling blowing and intaking cleaner of a kind of brush transmission, comprise the ventilating system parts, dust component, two-orbit, slip, double-contact wiper mechanism and walking mechanism, two-orbit is arranged in the form of a ring, slip is installed in the inboard of two-orbit, the double-contact wiper mechanism is installed on the walking mechanism, with the slip contact matching, walking mechanism is installed on ventilating system parts lower end, and place on the two-orbit, it is characterized in that: described walking mechanism is a direct driven traveling mechanism, comprise initiatively train and driven train, initiatively train comprises motor reducer, active roller, guide roller, connector, sliding shaft sleeve and base, active roller has two, a left side, right each one, be installed on respectively on the output shaft of motor reducer both sides, the motor reducer top end face links to each other with connector, connector links to each other with sliding shaft sleeve, sliding shaft sleeve links to each other with base, base is installed in the ventilating system component bottom ends, base and sliding shaft sleeve constitute pivoting support, and guide roller links to each other with motor reducer by connector; Described driven train comprises the return idler axle, return idler, guide roller, connector, sliding shaft sleeve and base, return idler has two, a left side, right each one, be installed on the left side of return idler axle respectively, right two ends, the return idler axle links to each other with sliding shaft sleeve by connector, sliding shaft sleeve links to each other with base, base is installed in the ventilating system bottom, the pivoting support that base and sliding shaft sleeve constitute, guide roller links to each other with the return idler axle by connector, initiatively two return idlers of two active rollers of train and driven train are formed 4 wheel train structures across on the two-orbit of its both sides.
The omnipotent patrolling blowing and intaking cleaner of the utility model brush transmission is equipped with anti-external force rollover part between the inboard end face of described motor reducer bottom and track.
The omnipotent patrolling blowing and intaking cleaner of the utility model brush transmission, described motor reducer end face is equipped with the ground connection electric installation, and ground connection electric installation inner conductive rod closely contacts with two-orbit by spring action.
The omnipotent patrolling blowing and intaking cleaner of the utility model brush transmission, described double-contact wiper mechanism comprises two groups of brushes, the brush bearing, brush position spare and alignment pin, before two groups of brushes, back symmetric arrangement, every group of brush has four, three three-phases that connect slip respectively, a ground connection, brush links to each other with the brush bearing, alignment pin, handle is contained on the brush bearing, brush position spare is provided with two locating holes, the brush bearing links to each other with brush position spare with locating hole on the brush position spare by alignment pin, and brush position spare links to each other with the driven rolling axle by transition piece.
The omnipotent patrolling blowing and intaking cleaner of the utility model brush transmission, described brush side is provided with brush slip cleaning and cooling arc protection device, this brush slip cleaning and cooling arc protection device comprise blowpipe and tube connector, blowpipe links to each other with the driven rolling axle by transition piece, and blowpipe one end links to each other with the ventilating system parts by tube connector.From the ventilating system parts, draw air-flow to brush, slip cleaning and cooling, prevent that loose contact from producing electric arc.
The omnipotent patrolling blowing and intaking cleaner of the utility model brush transmission, described dust component is provided with the automatic dust discharge of bilateral mechanism, the automatic dust discharge of this bilateral mechanism comprises linkage, the action collision block, ash-draining gate, mend air door, the inner door that switches, wing switches door and hits iron, linkage is by mending throttle linkage, the inner door connecting rod that switches, wing switches the door connecting rod and the ash-draining gate connecting rod connects and composes, mending throttle linkage links to each other with the benefit air door, the inner door connecting rod that switches links to each other with inside switching door, wing switches the door connecting rod and links to each other with wing switching door, the ash-draining gate connecting rod links to each other with ash-draining gate, ash-draining gate is installed on dust storage chamber bottom, ventilating system parts both sides, the action collision block device hits ferropexy on two-orbit on the ash-draining gate connecting rod.
The utility model has the advantages that:
1, owing to adopt direct drive mode, make the simple compactness of drive mechanism, running steadily.Simultaneously since adopt main (from) moving roller is across four dot structures of track, compared to existing technology and the wheel train structure of 3 contacts, can remain cleaner and contact with track well, not be subject to the external force influence, guaranteed the stability of operation, especially in the turning process, do not turned on one's side.Main (from) guide roller the driving wheel system guarantees that cleaner is in the same center line at straight line with when turning walking, simultaneously with anti-external force rollover part, the protection cleaner is not because of external force effect rail, derailing etc. partially.
2, double-contact wiper mechanism and brush slip cleaning and cooling arc protection device have guaranteed contact well between operate as normal center brush and slip, the not starting the arc, and it is little to wear and tear; Brush slip cleaning and cooling arc protection device can effectively be given brush slip cleaning, cooling, prevent to produce electric arc because of loose contact.While wiper mechanism and the shared pivoting support of driven train, assurance cleaner brush when turning and having external force to influence also can be kept good the contact with slip, and the ground connection electric installation assurance work in ground wire in the brush and the active train is safer reliable.
3, adopt automatic dust discharge mechanism and intelligent program control assembly to reduce workman's manipulation strength, reduced the security incident that the human operational error brings, ensure safety of workers production.
4, carry out walking control automatically, the track pattern can multiplely be arranged.Safe and reliable, stable, it is adjustable whole that track is installed pattern, and unit or multimachine can clean many textile machines.
Above-mentioned improvement makes the maintaining of cleaner and easy to operate simple, adds the multiple pattern of orbital arrangement, makes it more can adapt to the different cotton spinning enterprises that require, and reduces the equipment investment of enterprise, reduces cost, and promotes the development of cotton spinning industry.
Description of drawings
Fig. 1 is a general structure schematic diagram of the present utility model.
Fig. 2 is the right side view of Fig. 1.
Fig. 3 is the A-A cut-away view of Fig. 2.
Fig. 4 is the vertical view of Fig. 3.
Fig. 5 is the B-B cut-away view of Fig. 2.
Fig. 6 is the vertical view of Fig. 5.
Fig. 7 is that active train of the present utility model, driven pulley tie up to and move schematic diagram on the circular orbit.
Fig. 8 is a linkage structure diagram in the dust component of the present utility model.
Among the figure: housing 1, wing 2, suction pipe 3, blowpipe 4, linkage 5, mend air door 6, the inner door 7 that switches, control cabinet 8, wing switches door 9, action collision block 10, track 11, slip 12, blowpipe 13, brush 14, ash-draining gate 15, tube connector 16, motor reducer 17, base 18, sliding shaft sleeve 19, connector 20, active roller 22, anti-external force rollover part 23, ground connection electric installation 24, spring 25, guide roller 26, connector 27, base 28, sliding shaft sleeve 29, connector 30, return idler 31, return idler axle 32, transition piece 33,34, brush position spare 35, brush bearing 36, alignment pin 37, handle 38, connector 39, hit iron 40, magnetic induction switch 41, magnetic part 42, photoelectric sensor switch 43.
The specific embodiment
Referring to Fig. 1,2, the omnipotent patrolling blowing and intaking cleaner of the utility model brush transmission mainly is made up of ventilating system parts, dust component, two-orbit 11, slip 12, walking mechanism, double-contact wiper mechanism and brush slip cleaning and cooling arc protection device.Housing 1, wing 2 (each one of front and back), suction pipe 3, blowpipe 4 etc. are formed ventilating system parts, i.e. host part.Parts such as blower fan, motor are arranged in the ventilating system parts.Linkage 5, mend air door 6, the inner door 7, wing of switching switches parts such as door 9, action collision block 10, ash-draining gate 15 and forms dust components.Two-orbit 11 is arranged (Fig. 7) in the form of a ring, and slip 12 is installed in the inboard of two-orbit 11, and the double-contact wiper mechanism is installed on the walking mechanism, and with slip 12 contact matching, walking mechanism is installed on ventilating system parts lower end.Control cabinet 8, magnetic induction switch 41, photoelectric sensor switch 43 etc. are formed the intelligent program control assembly.Magnetic part 42 is installed in track 11 sides, can adjust the position arbitrarily, cooperates magnetic induction switch work, and magnetic (photoelectricity) inductive switch provides signal, and the cyclelog PLC in the control cabinet 8 provides command adapted thereto, realizes Based Intelligent Control.Slip 12 is installed in track 11 inboards, powers to cleaner by brush during work.
Referring to Fig. 3-6, described walking mechanism is a direct driven traveling mechanism, is made up of active train and driven train.Driving wheel architecture such as Fig. 3,4 are made up of motor reducer 17, active roller 22, guide roller 26, connector 20, sliding shaft sleeve 19 and base 18.Active roller 22 has two, left and right each one, be installed on respectively on the motor reducer 17 both sides output shafts, motor reducer 17 top end faces link to each other with connector 20, connector 20 links to each other with sliding shaft sleeve 19, and sliding shaft sleeve 19 links to each other with base 18, and base 18 is installed in the ventilating system component bottom ends, base 18 constitutes pivoting support with sliding shaft sleeve 19, and guide roller 26 links to each other with motor reducer 17 by connector 27.Anti-external force rollover part 23 is installed between motor reducer 17 bottoms and the track 11 inboard end faces.Ground connection electric installation 24 is installed on motor reducer 17 end faces.Ground connection electric installation 24 inner conductive rods closely contact with two-orbit 11 by spring action, with anticreep, guarantee safety.Driven pulley architecture such as Fig. 5,6 are made up of return idler axle 32, return idler 31, guide roller 26, connector 30, sliding shaft sleeve 29 and base 28.Return idler 31 has two, left and right each one, be installed on the left and right two ends of return idler axle 32 respectively, return idler axle 32 links to each other with sliding shaft sleeve 29 by connector 30, sliding shaft sleeve 29 links to each other with base 28, base 28 is installed in the ventilating system bottom, the pivoting support that base 28 and sliding shaft sleeve 29 constitute, guide roller 26 links to each other with return idler axle 32 by connector 39, initiatively two return idlers 31 of two active rollers 22 of train and driven train are formed 4 wheel train structures across on the two-orbit of its both sides.
Referring to Fig. 5,6, described double-contact wiper mechanism mainly is made up of two groups of brushes 14, brush bearing 36, brush position spare 35 and alignment pin 37.Two groups of forward and backward symmetric arrangement of brush, every group of brush 14 has four, three three-phases that connect slip 12 respectively, a ground connection.Brush 14 links to each other with brush bearing 36, alignment pin 37, handle 38 are contained on the brush bearing 36, brush position spare 35 (having the anti-rollover function) is provided with two locating holes, brush bearing 36 links to each other with brush position spare 35 with locating hole on the brush position spare 35 by alignment pin 37, and brush position spare 35 passes through transition piece 33,34 and links to each other with driven rolling axle 32.Brush bearing 36 can slide on brush position spare 35, can conveniently locate by alignment pin 37 brushes 14.The axle of connector 20,30 can rotate in base 18,28, and this just guarantees normally operation in cleaner turning and the linear running.Two groups of brushes link to each other by lead, gather the back unification and draw, and zero line guarantees trouble free service, and the spring 25 in the brush guarantees that brushes contact with slip reliably, and two groups of brush symmetric arrangement guarantee cleaner forward and inverted running.
Described brush slip cleaning and cooling arc protection device are arranged at brush 14 sides.This brush slip cleaning and cooling arc protection device comprise blowpipe 13 and tube connector 16 compositions.Blowpipe 13 links to each other with driven rolling axle 32 by transition piece 34.Blowpipe 13 links to each other with the ventilating system parts by tube connector 16.From the ventilating system parts, draw air-flow to brush, slip cleaning and cooling, prevent that loose contact from producing electric arc.
Fig. 7 has described cleaner (initiatively train, driven train) situation in orbit has been installed.Main (from) master the driving wheel system (from) moving roller constitutes 4 supports at the inboard end face of left and right track, makes cleaner be in the track top, keeps good stable.Track can seal into ring, but also opening, and track can be crossed over many textile machines, can arrange on the track that one or two cleaners do cleaning to textile machine.
Described dust component is provided with the automatic dust discharge of bilateral mechanism, as shown in Figure 8.The automatic dust discharge of this bilateral mechanism mainly by linkage 5, action collision block 10, ash-draining gate 15, mend air door 6, the inner door 7, wing of switching switches door 9 and hits iron 40 and form.Linkage 5 connects and composes by mending throttle linkage 5-1, an inner switching door connecting rod 5-2, wing switching door connecting rod 5-3 and ash-draining gate connecting rod 5-4, mending throttle linkage 5-1 links to each other with benefit air door 6, the inner door connecting rod 5-2 that switches links to each other with inside switching door 7, wing switches door connecting rod 5-3 and links to each other with wing switching door 9, ash-draining gate connecting rod 5-4 links to each other with ash-draining gate 15, action collision block 10 is installed on the ash-draining gate connecting rod 5-4, ash-draining gate 15 is installed on dust storage chamber bottom, ventilating system parts both sides, hits iron 40 and is fixed on the two-orbit 11.In the cleaner running, action collision block 10 is fixing hitting under the iron 40 (see figure 7) effects in orbit, open and mend air door 6, switch a door connecting rod 5-2 by inside and close and innerly switch door 7, switch a door connecting rod 5-3 by wing and close wing and switch door 9, open ash-draining gate 15 by mending throttle linkage 5-1 by ash-draining gate connecting rod 5-4, switch air-flow, dust is discharged to from ventilating system parts both sides dust storage chamber and is contained in the grey parts of track outside collection, realizes the automatic dust discharge of bilateral.Adopt automatic dust discharge mechanism and intelligent program control assembly to reduce workman's manipulation strength, reduced human operational error's the security incident of bringing, ensure safety of workers production.