CN102826412B - Vertical-type tail yarn removing machine - Google Patents

Vertical-type tail yarn removing machine Download PDF

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Publication number
CN102826412B
CN102826412B CN2012103354757A CN201210335475A CN102826412B CN 102826412 B CN102826412 B CN 102826412B CN 2012103354757 A CN2012103354757 A CN 2012103354757A CN 201210335475 A CN201210335475 A CN 201210335475A CN 102826412 B CN102826412 B CN 102826412B
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Prior art keywords
bobbin
shaft
support
aspiration channel
valve body
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CN102826412A (en
Inventor
刘增喜
崔桂华
王成吉
孙杰
郭加阳
董康
马敏
王森栋
赵天洁
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Hicorp Machinery Qingdao Co ltd
Qingdao Huanqiu Co Ltd
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CMT OVER-MACHINERY(QINGDAO) Co Ltd
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Abstract

The invention discloses a vertical-type tail yarn removing machine which is characterized by comprising a bobbin shaft mechanism, a bobbin shaft lifting mechanism, a cotton sucking fan and a blowing and sucking nozzle mechanism; the bobbin shaft mechanism comprises a bobbin shaft, a bobbin shaft bracket and a bobbin shaft motor; the bobbin shaft lifting mechanism comprises a lifting transmission device, a linear guide device, a lifting balancing device and a tensile force adjusting device; the lifting transmission device comprises a machine frame, a reduction motor, a driving rolling wheel, a driven rolling wheel and a PU (poly urethane) bobbin tape; the linear guide device comprises a linear guiding rail, a sliding block, a carriage, a support and a driven friction wheel; the support is fixed on the carriage, the driven friction wheel is arranged on the support, one side of the PU bobbin tape runs through the support and is fixedly connected with the support; and the bobbin shaft is connected with the sliding block. The tail yarn removing machine which is compact in structure and high in automation degree can be formed by collocating corresponding control systems and is used for replacing manpower to remove the residual tail yarns on a roving bobbin, so that the labor intensity is greatly reduced, and the spinning efficiency is remarkably increased.

Description

Vertical tail yarn scavenger
Technical field
The present invention relates to for thickness, joining the supporting a kind of vertical tail yarn scavenger for remaining tail yarn on alternative artificial removal's flyer bobbin of travel line.
Background technology
The mode of removing remaining tail yarn on flyer bobbin in prior art is mainly by manually with plastic cutter, the yarn on flyer bobbin being chipped, then successively being peeled off, and this mode is not only dangerous but also be also a kind of damage to flyer bobbin.Remove in this way not only labor intensive but also affect spinning efficiency of remaining tail yarn.
As can be seen here, be necessary to provide a kind of tail yarn scavenger, for substituting remaining tail yarn on artificial removal's flyer bobbin.
Summary of the invention
Task of the present invention is to provide a kind of vertical tail yarn scavenger, is used for substituting remaining tail yarn on artificial removal's flyer bobbin.
Its technical solution is:
A kind of vertical tail yarn scavenger, comprise shaft of bobbin mechanism, shaft of bobbin lifting mechanism, cotton sucking blower and the pressure-vaccum nozzle mechanism coordinated with cotton sucking blower, above-mentioned shaft of bobbin mechanism comprises shaft of bobbin, shaft of bobbin support and shaft of bobbin motor, and shaft of bobbin is connected with the shaft of bobbin motor, and the shaft of bobbin motor is fixedly connected on the shaft of bobbin support, the shaft of bobbin lifting mechanism comprises lifting actuator, linear guide, lifting balance device, tension-adjusting gear, above-mentioned lifting actuator comprises frame, reducing motor, driving roller, passive roller and PU round belt, reducing motor is positioned at the bottom of Vertical Rack, passive roller is positioned at the top of frame, driving roller is fixed on the output shaft of reducing motor, driving roller connects passive roller by the PU round belt, linear guide comprises line slideway, slide block, balladeur train, bearing and driven pulley, line slideway is fixedly connected on Vertical Rack, slide block is connected with balladeur train, and coordinate with line slideway, bearing is fixed on balladeur train, driven pulley is arranged on bearing, one side belt body of PU round belt passes bearing and is fixedly connected with bearing, above-mentioned shaft of bobbin support is connected with slide block.
Above-mentioned shaft of bobbin mechanism also comprises sleeve one, sleeve two, Compress Spring, upper fixed cover, spacer, lower fixed cover and straight pin, the shaft of bobbin motor is DC brushless motor, the shaft of bobbin motor is fixed by the lower driving surface of socket head cap screw and lower fixed cover, upper fixed cover penetrates the circular hole of shaft of bobbin support and fixes by the upper driving surface of screw and lower fixed cover, shaft of bobbin from the top of fixed cover penetrate, through spacer, with the output shaft of motor, directly be connected, and fix with the flush end holding screw, the common sleeve assembly that forms of sleeve one and sleeve two, during installation, Compress Spring is placed in sleeve assembly, and squeeze into straight pin in the circular hole of shaft of bobbin and locate.
Above-mentioned lifting balance device comprises weight, and the opposite side belt body of PU round belt passes weight and is fixedly connected with weight; The mentioned strain control apparatus comprises a tensioning support that is positioned at driving roller one side, No. two tensioning supports that are positioned at passive roller one side, a tension wheel and No. two tension wheels, tension wheel is arranged on tensioning support, the outer side contacts of the belt body of tension wheel and PU round belt, No. two tension wheels are arranged on No. two tensioning supports, side contacts in the belt body of No. two tension wheels and PU round belt.
Above-mentioned line slideway adopts the panel beating one-shot forming to make; Above-mentioned friction wheel adopts wear resistant nylon to make.
Above-mentioned cotton sucking blower comprises aspiration channel, blower fan body and air draft funnel, on the inlet scoop of aspiration channel connecting fan body, the main motor connecting fan body of vertical tail yarn scavenger, on the exhaust outlet of air draft funnel connecting fan body, the air draft funnel disposes the nylon guipure.
Above-mentioned pressure-vaccum nozzle mechanism comprises several pressure-vaccum mouths, each pressure-vaccum mouth comprises a valve body and the pressure-vaccum mouth body be connected with valve body, valve body disposes the driving cylinder, pressure-vaccum mouth body comprises front aspiration channel, middle transition section and rear aspiration channel, forward and backward aspiration channel links together by middle transition section, rear aspiration channel and valve body link together, and front aspiration channel and rear aspiration channel adopt plastics to make; Above-mentioned aspiration channel is provided with the branched pipe identical with the pressure-vaccum unrounded number, and branched pipe is corresponding one by one with the pressure-vaccum mouth, and each branched pipe connects with the valve body of corresponding pressure-vaccum mouth.
The front end of above-mentioned front aspiration channel is the oblique angle type structure; Adopt the detachable draw bail between forward and backward aspiration channel and middle transition section.
Above-mentioned driving cylinder is fixed on an adapter plate by air cylinder support, above-mentioned front aspiration channel, middle transition section and together with rear aspiration channel is fixed by screws in, valve body is fixed by screws on the valve body support, the valve body support is fixed on the valve body slide rail through the valve body slide block, drives the push rod of cylinder to be connected on the valve body support.
Be provided with the hairbrush for clean line slideway on above-mentioned shaft of bobbin support.
Dispose the photoelectric switch for application cylinder tubular axis motor and/or reducing motor running state on above-mentioned line slideway.
Above-mentioned shaft of bobbin mechanism and shaft of bobbin lifting mechanism are provided with a plurality of, and the quantity of the two is identical, corresponding one by one.
The present invention has following useful technique effect:
The present invention can become a kind of compact conformation, tail yarn scavenger that degree of automation is high by the corresponding control system of configuration, is used for substituting remaining tail yarn on artificial removal's flyer bobbin, can significantly reduce labour intensity, significantly improves spinning efficiency.
The accompanying drawing explanation
Below in conjunction with accompanying drawing and the specific embodiment, the present invention is illustrated further:
The structural principle schematic diagram that Fig. 1 is a kind of embodiment of shaft of bobbin mechanism in the present invention.
The side-looking structural principle schematic diagram that Fig. 2 is Fig. 1.
The structural principle schematic diagram that Fig. 3 is a kind of embodiment of shaft of bobbin lifting mechanism in the present invention.
The side-looking structural principle schematic diagram that Fig. 4 is Fig. 3.
The structural principle schematic diagram that Fig. 5 is a kind of embodiment of cotton sucking blower in the present invention.
The structural principle schematic diagram that Fig. 6 is a kind of embodiment of pressure-vaccum nozzle mechanism in the present invention.
The partial cutaway that Fig. 7 is Fig. 6 is shown the structural principle schematic diagram.
The specific embodiment
A kind of vertical tail yarn scavenger, comprise shaft of bobbin mechanism, shaft of bobbin lifting mechanism, cotton sucking blower and the pressure-vaccum nozzle mechanism coordinated with cotton sucking blower.Below above-mentioned each component part is described respectively:
In conjunction with Fig. 1 and Fig. 2, above-mentioned shaft of bobbin mechanism comprises shaft of bobbin 1, shaft of bobbin support 2 and shaft of bobbin motor 3, and shaft of bobbin is connected with the shaft of bobbin motor, and the shaft of bobbin motor is fixedly connected on the shaft of bobbin support; By the rotation of driven by motor shaft of bobbin, realize the positive unwinding of tail yarn on flyer bobbin.More specifically, shaft of bobbin mechanism also can comprise sleeve 1, sleeve 25, Compress Spring 6, upper fixed cover 7, spacer 8, lower fixed cover 9 and straight pin 10; Motor is preferably DC brushless motor, motor is fixed by the lower driving surface of socket head cap screw and lower fixed cover, upper fixed cover penetrates the circular hole of shaft of bobbin support and fixes by the upper driving surface of screw and lower fixed cover, shaft of bobbin from the top of fixed cover penetrate, through spacer, with the output shaft of motor, directly be connected, and fix with the flush end holding screw, the common sleeve assembly that forms of sleeve one and sleeve two, during installation, Compress Spring is inserted in sleeve assembly, and squeeze into straight pin in the circular hole of shaft of bobbin and locate.During work, electric machine rotation, connect and drive shaft of bobbin and rotate by key, and when shaft of bobbin rises to top and takes, puts flyer bobbin, sleeve one and sleeve two can change by the downforce occurrence positions, realize the purpose that lift spindle and shaft of bobbin are flexible coupling.
In conjunction with Fig. 3 and Fig. 4, the shaft of bobbin lifting mechanism comprises lifting actuator, linear guide, lifting balance device, tension-adjusting gear.Above-mentioned lifting actuator comprises frame 11, reducing motor (lifting motor) 12, driving roller 13, passive roller 14 and PU round belt 15, reducing motor is positioned at the bottom of Vertical Rack, passive roller is positioned at the top of frame, driving roller is fixed on the output shaft of reducing motor, and driving roller connects passive roller by the PU round belt.Above-mentioned linear guide comprises line slideway 16, slide block 17, balladeur train 18, bearing 19 and driven pulley 20, line slideway is fixedly connected on Vertical Rack, shaft of bobbin support 2 is connected with slide block, slide block is connected with balladeur train, and coordinate with line slideway, bearing is fixed on balladeur train, and driven pulley is arranged on bearing, and a side belt body of above-mentioned PU round belt passes bearing and is fixedly connected with bearing.Above-mentioned lifting balance device comprises weight 21, and the opposite side belt body of PU round belt passes weight and is fixedly connected with weight; The shaft of bobbin part of vertical tail yarn scavenger and the common dynamic balance mechanism that forms of weight, when shaft of bobbin pumps, weight coordinates with it the load that can effectively reduce reducing motor, realizes energy-conservation effect.No. two tensioning supports that the mentioned strain control apparatus comprises a tensioning support 22 being positioned at driving roller one side, be positioned at passive roller one side 23, tension wheel 24 and No. two tension wheels 25, tension wheel is arranged on tensioning support, the outer side contacts of the belt body of tension wheel and PU round belt, No. two tension wheels are arranged on No. two tensioning supports, side contacts in the belt body of No. two tension wheels and PU round belt; An above-mentioned tension wheel is adjusted tension force by the mode of sinciput, No. two tension wheels by the mode of post-tensioning, can effectively prevent that PU round belt tension force is not enough and skids, and contributes to improve the work efficiency of reducing motor.Preferably, above-mentioned line slideway can adopt the panel beating one-shot forming to make; Above-mentioned friction wheel can adopt wear resistant nylon to make.Above-mentioned support, slide block, balladeur train, bearing are bolted on and jointly form together the shaft of bobbin bracket component, passive roller is arranged on the passive rolling wheel support at Vertical Rack top by axle, friction wheel axle penetrates in driven pulley by fastening nuts on support and balladeur train, this part reduces the friction force of guide rail, slide block, balladeur train and support by friction of rolling in work, and the PU round belt passes weight, bearing, passive roller, driving roller and forms a ring-type.During work, drive driving roller by reducing motor by its output shaft and rotated, then by the PU round belt, drive passive roller and rotate, thereby when realizing driving roller and passive roller, turn round and drive pumping of shaft of bobbin in the same way.
In conjunction with Fig. 5, above-mentioned cotton sucking blower comprises aspiration channel 26, blower fan body 27 and air draft funnel 28, on the inlet scoop of aspiration channel connecting fan body, and the main motor 29 connecting fan bodies of vertical tail yarn scavenger, on the exhaust outlet of air draft funnel connecting fan body, the air draft funnel disposes the nylon guipure.Above-mentioned each pipe (road) can select PVC to make.Above-mentioned main motor can be connected on the blower fan body through bearing seat by the serial transmission of belt wheel, for it provides the power support, during work, the nylon guipure can be enclosed within on the air draft funnel, by the tail yarn centralized recovery after shredding, as raw material, reuses.
In conjunction with Fig. 6 and Fig. 7, above-mentioned pressure-vaccum nozzle mechanism comprises several pressure-vaccum mouths.With regard to any one pressure-vaccum mouth wherein, comprise a valve body 30 and the pressure-vaccum mouth body be connected with valve body, valve body disposes and drives cylinder 31, pressure-vaccum mouth body comprises front aspiration channel 32, middle transition section 33 and rear aspiration channel 34, forward and backward aspiration channel links together by middle transition section, rear aspiration channel and valve body link together, and front aspiration channel and rear aspiration channel adopt plastics to make.Above-mentioned aspiration channel is provided with the branched pipe identical with the pressure-vaccum unrounded number, and branched pipe is corresponding one by one with the pressure-vaccum mouth, and each branched pipe connects with the valve body of corresponding pressure-vaccum mouth.Above-mentioned driving cylinder is fixed on adapter plate 36 by support 35, above-mentioned front aspiration channel, middle transition section and together with rear aspiration channel can be fixed by screws in, valve body is fixed by screws on valve body support 39, the valve body support is fixed on valve body slide rail 38 through valve body slide block 37, drives the push rod of cylinder to be connected on the valve body support.During work, external air source is passed through the control of electromagnetic valve to driving cylinder action, when the clearing instruction operation, the push rod of driving cylinder stretches out to be released the valve body support forward along the chute of slide rail, the valve body be arranged on the valve body support also is pushed to the place ahead simultaneously, so action can make the suction nozzle body that is arranged on the valve body front end more near flyer bobbin, makes the clearing action more accurate, has guaranteed the work efficiency of complete machine.
Preferably, be provided with the hairbrush for clean line slideway on above-mentioned shaft of bobbin support.When the shaft of bobbin support pumps, it will remove the dirts such as cotton wool on line slideway, guarantee the smoothness of slide block movement.
Preferably, dispose the photoelectric switch for application cylinder tubular axis motor and/or reducing motor running state on above-mentioned line slideway.
Preferably, above-mentioned shaft of bobbin mechanism and shaft of bobbin lifting mechanism can be provided with a plurality of, and the quantity of the two is identical, corresponding one by one.But each shaft of bobbin lifting mechanism is independent operating both, also also synchronized operation.
The relevant technologies content of not addressing in aforesaid way is taked or is used for reference prior art and can realize.
It should be noted that, under the instruction of this specification sheets, those skilled in the art can also make such or such easy variation pattern, such as equivalent way, or obvious mode of texturing.Above-mentioned variation pattern all should be within protection scope of the present invention.

Claims (8)

1. a vertical tail yarn scavenger, is characterized in that comprising shaft of bobbin mechanism, shaft of bobbin lifting mechanism, cotton sucking blower and the pressure-vaccum nozzle mechanism coordinated with cotton sucking blower, above-mentioned shaft of bobbin mechanism comprises shaft of bobbin, shaft of bobbin support and shaft of bobbin motor, and shaft of bobbin is connected with the shaft of bobbin motor, and the shaft of bobbin motor is fixedly connected on the shaft of bobbin support, the shaft of bobbin lifting mechanism comprises lifting actuator, linear guide, lifting balance device, tension-adjusting gear, above-mentioned lifting actuator comprises frame, reducing motor, driving roller, passive roller and PU round belt, reducing motor is positioned at the bottom of Vertical Rack, passive roller is positioned at the top of frame, driving roller is fixed on the output shaft of reducing motor, driving roller connects passive roller by the PU round belt, linear guide comprises line slideway, slide block, balladeur train, bearing and driven pulley, line slideway is fixedly connected on Vertical Rack, slide block is connected with balladeur train, and coordinate with line slideway, bearing is fixed on balladeur train, driven pulley is arranged on bearing, one side belt body of PU round belt passes bearing and is fixedly connected with bearing, above-mentioned shaft of bobbin support is connected with slide block,
Described shaft of bobbin mechanism also comprises sleeve one, sleeve two, Compress Spring, upper fixed cover, spacer, lower fixed cover and straight pin, the shaft of bobbin motor is DC brushless motor, the shaft of bobbin motor is fixed by the lower driving surface of socket head cap screw and lower fixed cover, upper fixed cover penetrates the circular hole of shaft of bobbin support and fixes by the upper driving surface of screw and lower fixed cover, shaft of bobbin from the top of fixed cover penetrate, through spacer, with the output shaft of motor, directly be connected, and fix with the flush end holding screw, the common sleeve assembly that forms of sleeve one and sleeve two, during installation, Compress Spring is placed in sleeve assembly, and squeeze into straight pin in the circular hole of shaft of bobbin and locate,
Described lifting balance device comprises weight, and the opposite side belt body of PU round belt passes weight and is fixedly connected with weight; The mentioned strain control apparatus comprises a tensioning support that is positioned at driving roller one side, No. two tensioning supports that are positioned at passive roller one side, a tension wheel and No. two tension wheels, tension wheel is arranged on tensioning support, the outer side contacts of the belt body of tension wheel and PU round belt, No. two tension wheels are arranged on No. two tensioning supports, side contacts in the belt body of No. two tension wheels and PU round belt.
2. a kind of vertical tail yarn scavenger according to claim 1 is characterized in that: described line slideway adopts the panel beating one-shot forming to make; Described friction wheel adopts wear resistant nylon to make.
3. a kind of vertical tail yarn scavenger according to claim 1, it is characterized in that: described cotton sucking blower comprises aspiration channel, blower fan body and air draft funnel, on the inlet scoop of aspiration channel connecting fan body, the main motor connecting fan body of vertical tail yarn scavenger, on the exhaust outlet of air draft funnel connecting fan body, the air draft funnel disposes the nylon guipure.
4. a kind of vertical tail yarn scavenger according to claim 3, it is characterized in that: described pressure-vaccum nozzle mechanism comprises several pressure-vaccum mouths, each pressure-vaccum mouth comprises a valve body and the pressure-vaccum mouth body be connected with valve body, valve body disposes the driving cylinder, pressure-vaccum mouth body comprises front aspiration channel, middle transition section and rear aspiration channel, forward and backward aspiration channel links together by middle transition section, and rear aspiration channel and valve body link together, and front aspiration channel and rear aspiration channel adopt plastics to make; Above-mentioned aspiration channel is provided with the branched pipe identical with the pressure-vaccum unrounded number, and branched pipe is corresponding one by one with the pressure-vaccum mouth, and each branched pipe connects with the valve body of corresponding pressure-vaccum mouth.
5. a kind of vertical tail yarn scavenger according to claim 4, it is characterized in that: the front end of described front aspiration channel is the oblique angle type structure; Adopt the detachable draw bail between forward and backward aspiration channel and middle transition section.
6. a kind of vertical tail yarn scavenger according to claim 4, it is characterized in that: described driving cylinder is fixed on an adapter plate by air cylinder support, above-mentioned front aspiration channel, middle transition section and together with rear aspiration channel is fixed by screws in, valve body is fixed by screws on the valve body support, the valve body support is fixed on the valve body slide rail through the valve body slide block, drives the push rod of cylinder to be connected on the valve body support.
7. a kind of vertical tail yarn scavenger according to claim 1, is characterized in that: be provided with the hairbrush for clean line slideway on described shaft of bobbin support; Dispose the photoelectric switch for application cylinder tubular axis motor and/or reducing motor running state on described line slideway.
8. a kind of vertical tail yarn scavenger according to claim 1, it is characterized in that: described shaft of bobbin mechanism and shaft of bobbin lifting mechanism are provided with a plurality of, and the quantity of the two is identical, corresponding one by one.
CN2012103354757A 2012-09-12 2012-09-12 Vertical-type tail yarn removing machine Active CN102826412B (en)

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Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103741285A (en) * 2014-01-28 2014-04-23 无锡宏源机电科技有限公司 Lifting balance device
CN104803234B (en) * 2015-04-22 2018-01-09 河北太行纺织机械有限公司 A kind of roving and tail yarn removing machine
CN105401315B (en) * 2015-11-02 2017-03-22 武汉纺织大学 Glass fiber bobbin rest yarn removing device and control method thereof
CN106809700A (en) * 2017-03-28 2017-06-09 晋中华润机械制造有限公司 A kind of new flyer bobbin tail yarn removes equipment
CN108584555B (en) * 2018-03-30 2019-07-30 宁波雯泽纺织品有限公司 A kind of textile product processing unit (plant)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0323400B1 (en) * 1987-12-10 1991-09-11 Howa Machinery, Ltd. Apparatus for transporting roving bobbins
CN201186974Y (en) * 2008-03-27 2009-01-28 江苏凯宫机械股份有限公司 Lower rail counterweight structure of bobbiner tailstock
CN202785093U (en) * 2012-09-12 2013-03-13 赛特环球机械(青岛)有限公司 Vertical tail yarn cleaning machine

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0323400B1 (en) * 1987-12-10 1991-09-11 Howa Machinery, Ltd. Apparatus for transporting roving bobbins
CN201186974Y (en) * 2008-03-27 2009-01-28 江苏凯宫机械股份有限公司 Lower rail counterweight structure of bobbiner tailstock
CN202785093U (en) * 2012-09-12 2013-03-13 赛特环球机械(青岛)有限公司 Vertical tail yarn cleaning machine

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Inventor after: Liu Zengxi

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